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Optimizing cluster spacing in multistage hydraulically fractured shale gas wells: balancing fracture interference and stress shadow impact 优化多级水力压裂页岩气井的井簇间距:平衡压裂干扰和应力阴影影响
IF 2.2 4区 工程技术 Q3 ENERGY & FUELS Pub Date : 2024-05-30 DOI: 10.1007/s13202-024-01831-6
Ahmed Farid Ibrahim

Horizontal drilling and multistage hydraulic fracturing have seen widespread application in shale formations during the past decade, leading to significant economic productivity gains through the creation of extensive fracture surfaces. The determination of the ideal cluster spacing in shale gas wells is contingent upon the unique geological and formation characteristics. Generally, reducing the spacing between clusters has the potential to augment gas recovery, albeit at the expense of higher drilling and completion costs, as well as the influence of stress shadows on fracture propagation. This study introduces an integrated methodology designed to explore the impact of cluster interference on well performance. Commencing with a fracture propagation model accommodating stress shadow effects for an equivalent slurry volume injection, analytical rate transient analysis (RTA) was amalgamated with reservoir numerical simulation to compute the effective fracture surface area (Aca.) for hydrocarbon production. The correlation between the effective fracture surface area determined by RTA and the actual stimulated fracture area (Aca.) derived from numerical simulations was established in relation to cluster spacing. The findings of this research reveal that wells featuring a greater number of stages and tighter cluster spacing tend to exhibit elevated cluster interference, resulting in a lower effective-to-actual fracture surface area ratio and heightened stress shadow effects impeding fracture propagation. A cluster spacing of 33 feet with six clusters per stage emerges as the optimal choice at formation permeability of 0.00005 md that decreased to 18 ft at formation permeability of 0.00001 md. ACe either stabilizes or decreases above the optimal value, suggesting that more clusters would not have a major impact on increasing the effective stimulated area. Allowing 20% interference, regardless of the permeability of the formation, maximized cumulative production while preventing thief zones and excessive cluster interference. The insights gained from this study will serve as a valuable resource for completion and reservoir engineers, enabling them to fine-tune cluster spacing to maximize well revenue in the dynamic landscape of shale gas extraction.

在过去十年中,水平钻井和多级水力压裂技术在页岩地层中得到了广泛应用,通过形成大面积压裂面,显著提高了经济生产率。页岩气井中理想的集束间距取决于独特的地质和地层特征。一般来说,减小集束间距有可能提高天然气采收率,但代价是钻井和完井成本的增加,以及应力阴影对裂缝扩展的影响。本研究介绍了一种综合方法,旨在探索集束干扰对油井性能的影响。首先建立了一个压裂传播模型,该模型考虑到了等效泥浆注入量的应力阴影效应,然后将分析速率瞬态分析(RTA)与储层数值模拟相结合,计算出碳氢化合物生产的有效压裂表面积(Aca.)。建立了 RTA 确定的有效压裂表面积与数值模拟得出的实际受刺激压裂面积(Aca.)研究结果表明,级数越多、层丛间距越小的油井,其层丛干扰越大,从而导致有效压裂面积与实际压裂面积之比降低,应力阴影效应增强,阻碍压裂扩展。在地层渗透率为 0.00005 md 时,最佳钻簇间距为 33 英尺,每级 6 个钻簇,在地层渗透率为 0.00001 md 时,最佳钻簇间距降至 18 英尺。ACe 在最佳值之上要么保持稳定,要么有所下降,这表明更多的集束对增加有效受刺激面积不会有太大影响。无论地层渗透率如何,允许 20% 的干扰,都能最大限度地提高累积产量,同时防止出现贼区和过多的集束干扰。这项研究获得的见解将成为完井工程师和储层工程师的宝贵资源,使他们能够微调井簇间距,在页岩气开采的动态环境中实现油井收益最大化。
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引用次数: 0
Application of artificial intelligence to predict rock strength and drilling efficiency using in-cutter sensing data and vibration modes 应用人工智能,利用切削刃内传感数据和振动模式预测岩石强度和钻孔效率
IF 2.2 4区 工程技术 Q3 ENERGY & FUELS Pub Date : 2024-05-30 DOI: 10.1007/s13202-024-01823-6
Alexis Koulidis, Guang Ooi, Shehab Ahmed

Drilling is a complex destructive action that induces vibrations due to the rock-bit interaction, which affects the overall drilling efficiency and wellbore quality. This study aims to enhance drilling efficiency by deploying artificial neural networks (ANNs) to integrate in-cutter force sensing and vibration data. Data is collected from experiments conducted with sharp cutters on rock samples of varying mechanical properties, measuring variables such as weight on bit, torque, rotational speed, in-cutter force, and vibration measurements. A scoring system is used to evaluate the drilling efficiency by coupling the mechanical specific energy and vibration modes. An ANN is trained with these variables to predict the rate of penetration and rock strength, which are also measured in the experiments to be used as ground truth. The reliability of the framework is demonstrated by testing the validity of the ANN model on samples with various mechanical properties. It introduces a reliable and swift method for determining optimal drilling parameters, supported by a sensitivity analysis to fine-tune the ANN and assess the influence of each parameter on performance. This study demonstrates that ANN could be successfully implemented to predict the rate of penetration and rock strength on a laboratory-scaled drilling rig. The results show that the ANN model accurately predicts training and testing datasets for scoring while drilling multiple layers with a correlation coefficient of 0.966. Integration of in-cutter sensing technology, vibration data, and ANN can be of significant interest and be used on field applications to provide a reliable and rapid decision about drilling efficiency.

钻井是一项复杂的破坏性工作,由于岩层与钻头之间的相互作用会产生振动,从而影响整体钻井效率和井筒质量。本研究旨在通过部署人工神经网络(ANN)来整合切削力传感和振动数据,从而提高钻井效率。数据收集自在不同机械性能的岩石样本上使用锋利刀具进行的实验,测量变量包括钻头重量、扭矩、转速、刀内力和振动测量值。通过耦合机械比能量和振动模式,使用评分系统来评估钻孔效率。利用这些变量对 ANN 进行训练,以预测穿透率和岩石强度。通过在具有不同机械性能的样本上测试 ANN 模型的有效性,证明了该框架的可靠性。它引入了一种可靠、快速的方法来确定最佳钻探参数,并辅以敏感性分析对 ANN 进行微调,评估每个参数对性能的影响。这项研究表明,在实验室规模的钻机上,可以成功地使用方差网络来预测贯入率和岩石强度。结果表明,ANN 模型能准确预测多层钻进时的得分训练数据集和测试数据集,相关系数为 0.966。切削刃内传感技术、振动数据和 ANN 的集成具有重要意义,可用于现场应用,为钻井效率提供可靠、快速的决策。
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引用次数: 0
Experimental design and manufacturing of a smart control system for horizontal separator based on PID controller and integrated production model 基于 PID 控制器和集成生产模型的卧式分离器智能控制系统的试验设计与制造
IF 2.2 4区 工程技术 Q3 ENERGY & FUELS Pub Date : 2024-05-30 DOI: 10.1007/s13202-024-01824-5
Mehdi Fadaei, Mohammad Javad Ameri, Yousef Rafiei, Morteza Asghari, Mehran Ghasemi

During oil production, the reservoir pressure declines, causing changes in the hydrocarbon components. To ensure better separation of produced phases, separator dimensions should also be adjusted. It is not possible to change the dimensions of the separator during production. Therefore, to improve the separation of the phases, the level of the separator needs to be adjusted. An intelligent system is required to ensure that the liquid level is maintained at the desired level for optimal phase separation during changes in reservoir pressure. In this study, a novel correlation is presented to measure the desired liquid level using new separator pressures. For this purpose, an intelligent system was built in the laboratory and tested in different operational conditions. The intelligent system effectively maintained the desired liquid level of the separator through a new correlation technique. The system accomplished this by acquiring new separator pressure readings collected by installed sensors. This approach helped mitigate the negative effects of the slug flow regime and minimized issues such as foam formation and over-flushing of the separator. It could achieve a 99.1% separation efficiency between gas and liquid phases. This was possible during liquid and gas flow rates ranging from 0 to 2.35 and 8–17 m3/h, respectively. The system could operate under bubble, stratified, plug, and slug flow regimes. Then the intelligent model obtained from lab experiments was integrated into the production model for the southern Iranian oil field. The smart model increased oil production by 13% and prevented the separator from over-flushing in 840 days.

在石油生产过程中,储油层压力下降,导致碳氢化合物成分发生变化。为确保更好地分离出产油相,分离器的尺寸也应进行调整。在生产过程中不可能改变分离器的尺寸。因此,为了更好地分离各相,需要调整分离器的高度。需要一个智能系统来确保在储油层压力变化时,液位保持在理想水平,以实现最佳的相分离效果。在这项研究中,提出了一种新的相关方法,利用新的分离器压力来测量所需的液位。为此,在实验室建立了一个智能系统,并在不同的运行条件下进行了测试。通过新的相关技术,智能系统有效地保持了分离器的理想液位。该系统通过获取由安装的传感器收集的新分离器压力读数来实现这一目标。这种方法有助于减轻蛞蝓流机制的负面影响,并最大限度地减少泡沫形成和分离器过度冲洗等问题。它可以实现 99.1% 的气相和液相分离效率。液体和气体流速分别为 0 至 2.35 立方米/小时和 8 至 17 立方米/小时。该系统可在气泡流、分层流、塞流和蛞蝓流状态下运行。然后,将实验室实验获得的智能模型集成到伊朗南部油田的生产模型中。智能模型在 840 天内将石油产量提高了 13%,并防止了分离器过度冲洗。
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引用次数: 0
Relative permeability estimation using mercury injection capillary pressure measurements based on deep learning approaches 基于深度学习方法,利用汞注入毛细管压力测量估算相对渗透率
IF 2.2 4区 工程技术 Q3 ENERGY & FUELS Pub Date : 2024-05-30 DOI: 10.1007/s13202-024-01826-3
Ce Duan, Bo Kang, Rui Deng, Liang Zhang, Lian Wang, Bing Xu, Xing Zhao, Jianhua Qu

Relative permeability (RP) curves which provide fundamental insights into porous media flow behavior serve as critical parameters in reservoir engineering and numerical simulation studies. However, obtaining accurate RP curves remains a challenge due to expensive experimental costs, core contamination, measurement errors, and other factors. To address this issue, an innovative approach using deep learning strategy is proposed for the prediction of rock sample RP curves directly from mercury injection capillary pressure (MICP) measurements which include the mercury injection curve, mercury withdrawal curve, and pore size distribution. To capture the distinct characteristics of different rock samples' MICP curves effectively, the Gramian Angular Field (GAF) based graph transformation method is introduced for mapping the curves into richly informative image forms. Subsequently, these 2D images are combined into three-channel red, green, blue (RGB) images and fed into a Convolutional Long Short-Term Memory (ConvLSTM) model within our established self-supervised learning framework. Simultaneously the dependencies and evolutionary sequences among image samples are captured through the limited MICP-RP samples and self-supervised learning framework. After that, a highly generalized RP curve calculation proxy framework based on deep learning called RPCDL is constructed by the autonomously generated nearly infinite training samples. The remarkable performance of the proposed method is verified with the experimental data from rock samples in the X oilfield. When applied to 37 small-sample data spaces for the prediction of 10 test samples, the average relative error is 3.6%, which demonstrates the effectiveness of our approach in mapping MICP experimental results to corresponding RP curves. Moreover, the comparison study against traditional CNN and LSTM illustrated the great performance of the RPCDL method in the prediction of both So and Sw lines in oil–water RP curves. To this end, this method offers an intelligent and robust means for efficiently estimating RP curves in various reservoir engineering scenarios without costly experiments.

相对渗透率(RP)曲线是储层工程和数值模拟研究中的关键参数,它提供了对多孔介质流动行为的基本见解。然而,由于昂贵的实验成本、岩心污染、测量误差等因素,获取准确的相对渗透率曲线仍是一项挑战。为解决这一问题,本文提出了一种采用深度学习策略的创新方法,可直接从汞注入毛细管压力(MICP)测量结果(包括汞注入曲线、汞退出曲线和孔径分布)预测岩石样本的 RP 曲线。为了有效捕捉不同岩石样本 MICP 曲线的显著特征,引入了基于格拉米安角场(GAF)的图转换方法,将曲线映射为信息丰富的图像形式。随后,这些二维图像被组合成红、绿、蓝(RGB)三通道图像,并在我们已建立的自监督学习框架内输入卷积长短期记忆(ConvLSTM)模型。同时,通过有限的 MICP-RP 样本和自我监督学习框架捕捉图像样本之间的依赖关系和演化序列。然后,通过自主生成的近乎无限的训练样本,构建了一个基于深度学习的高度通用化的 RP 曲线计算代理框架,称为 RPCDL。所提方法的卓越性能通过 X 油田岩石样本的实验数据得到了验证。当应用于 37 个小样本数据空间对 10 个测试样本进行预测时,平均相对误差为 3.6%,这表明我们的方法能有效地将 MICP 实验结果映射到相应的 RP 曲线。此外,与传统 CNN 和 LSTM 的对比研究表明,RPCDL 方法在预测油水 RP 曲线中的 So 线和 Sw 线时表现出色。因此,该方法提供了一种智能、稳健的方法,无需昂贵的实验就能在各种油藏工程场景中有效估计 RP 曲线。
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引用次数: 0
Automatic arrival-time picking of P- and S-waves of micro-seismic events based on relative standard generative adversarial network and GHRA 基于相对标准生成式对抗网络和 GHRA 的微地震事件 P 波和 S 波到达时间自动选取技术
IF 2.2 4区 工程技术 Q3 ENERGY & FUELS Pub Date : 2024-05-11 DOI: 10.1007/s13202-024-01805-8
Jianxian Cai, Zhijun Duan, Fenfen Yan, Yuzi Zhang, Ruwang Mu, Huanyu Cai, Zhefan Ding

Rapid, high-precision pickup of microseismic P- and S-waves is an important basis for microseismic monitoring and early warning. However, it is difficult to provide fast and highly accurate pickup of micro-seismic P- and S-waves arrival-time. To address this, the study proposes a lightweight and high-precision micro-seismic P- and S-waves arrival times picking model, lightweight adversarial U-shaped network (LAU-Net), based on the framework of the generative adversarial network, and successfully deployed in low-power devices. The pickup network constructs a lightweight feature extraction layer (GHRA) that focuses on extracting pertinent feature information, reducing model complexity and computation, and speeding up pickup. We propose a new adversarial learning strategy called application-aware loss function. By introducing the distribution difference between the predicted results and the artificial labels during the training process, we improve the training stability and further improve the pickup accuracy while ensuring the pickup speed. Finally, 8986 and 473 sets of micro-seismic events are used as training and testing sets to train and test the LAU-Net model, and compared with the STA/LTA algorithm, CNNDET+CGANet algorithm, and UNet++ algorithm, the speed of each pickup is faster than that of the other algorithms by 11.59ms, 15.19ms, and 7.79ms, respectively. The accuracy of the P-wave pickup is improved by 0.221, 0.01, and 0.029, respectively, and the S-wave pickup accuracy is improved by 0.233, 0.135, and 0.102, respectively. It is further applied in the actual project of the Shengli oilfield in Sichuan. The LAU-Net model can meet the needs of practical micro-seismic monitoring and early warning and provides a new way of thinking for accurate and fast on-time picking of micro-seismic P- and S-waves.

快速、高精度采集微震 P 波和 S 波是微震监测和预警的重要基础。然而,要快速、高精度地获取微地震 P 波和 S 波的到达时间并不容易。针对这一问题,本研究基于生成式对抗网络框架,提出了一种轻量级、高精度的微震 P 波和 S 波到达时间拾取模型--轻量级对抗 U 形网络(LA-Net),并成功部署在低功耗设备中。拾取网络构建了一个轻量级特征提取层(GHRA),重点是提取相关特征信息,降低模型复杂度和计算量,加快拾取速度。我们提出了一种新的对抗学习策略,称为应用感知损失函数。通过在训练过程中引入预测结果与人工标签之间的分布差异,我们提高了训练的稳定性,并在确保拾取速度的同时进一步提高了拾取精度。最后,以 8986 和 473 组微震事件作为训练集和测试集对 LAU-Net 模型进行训练和测试,与 STA/LTA 算法、CNNDET+CGANet 算法和 UNet++ 算法相比,每次拾波速度分别比其他算法快 11.59ms、15.19ms 和 7.79ms。P 波拾取精度分别提高了 0.221、0.01 和 0.029,S 波拾取精度分别提高了 0.233、0.135 和 0.102。在四川胜利油田的实际工程中得到了进一步应用。LAU-Net模型能够满足实际微震监测和预警的需要,为准确、快速、及时地拾取微震P波和S波提供了一种新思路。
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引用次数: 0
Acoustic impedance prediction based on extended seismic attributes using multilayer perceptron, random forest, and extra tree regressor algorithms 利用多层感知器、随机森林和额外树回归算法,基于扩展地震属性进行声阻抗预测
IF 2.2 4区 工程技术 Q3 ENERGY & FUELS Pub Date : 2024-05-08 DOI: 10.1007/s13202-024-01795-7
Lutfi Mulyadi Surachman, Abdulazeez Abdulraheem, Abdullatif Al-Shuhail, Sanlinn I. Kaka

Acoustic impedance is the product of the density of a material and the speed at which an acoustic wave travels through it. Understanding this relationship is essential because low acoustic impedance values are closely associated with high porosity, facilitating the accumulation of more hydrocarbons. In this study, we estimate the acoustic impedance based on nine different inputs of seismic attributes in addition to depth and two-way travel time using three supervised machine learning models, namely extra tree regression (ETR), random forest regression, and a multilayer perceptron regression algorithm using the scikit-learn library. Our results show that the R2 of multilayer perceptron regression is 0.85, which is close to what has been reported in recent studies. However, the ETR method outperformed those reported in the literature in terms of the mean absolute error, mean squared error, and root-mean-squared error. The novelty of this study lies in achieving more accurate predictions of acoustic impedance for exploration.

声阻抗是材料密度与声波传播速度的乘积。了解这种关系至关重要,因为低声阻抗值与高孔隙度密切相关,有利于积累更多的碳氢化合物。在这项研究中,除了深度和双向传播时间之外,我们还根据九种不同的地震属性输入,使用三种有监督的机器学习模型(即额外树回归(ETR)、随机森林回归和使用 scikit-learn 库的多层感知器回归算法)估算了声阻抗。我们的结果表明,多层感知器回归的 R2 为 0.85,与近期研究报告的结果接近。然而,就平均绝对误差、平均平方误差和均方根误差而言,ETR 方法优于文献报道的方法。这项研究的新颖之处在于为勘探实现了更准确的声阻抗预测。
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引用次数: 0
Maximizing the capacity and benefit of CO2 storage in depleted oil reservoirs 最大限度地提高枯竭油藏的二氧化碳封存能力和效益
IF 2.2 4区 工程技术 Q3 ENERGY & FUELS Pub Date : 2024-05-07 DOI: 10.1007/s13202-024-01816-5
Qian Sang, Xia Yin, Jun Pu, Xuejie Qin, Feifei Gou, Wenchao Fang

Sequestering CO2 in depleted oil reservoirs provides one of the most appealing measures to reduce greenhouse gases (GHG) concentration in the atmosphere. The remaining liquids after enhanced oil recovery (EOR) processes, including residual oil and remaining water, lead to the main challenges to this approach. How to effectively evacuate a depleted oil reservoir by recovering not only residual oil but also remaining water is a critical consideration for this type of CO2 sequestration. This paper presents conceptual investigations concerning the methods which effectively evacuate depleted oil reservoirs from both the displacement efficiency and the sweep efficiency points of view. To improve the displacement efficiency, surfactant slug and solvent slug injection was examined using a core scale numerical model. Investigations regarding improving sweep efficiency, such as horizontal well pattern infilling and foam injection, were carried out based on a typical row well pattern. Simulation results showed that surfactant slug which modified the relative permeability and capillary pressure remarkably reduced both residual oil saturation and remaining water saturation. A CO2 slug injected before surfactant slug can help improve the oil recovery. Solvent enriched CO2 slug also remarkably reduced the residual oil saturation to as low as 2%. Horizontal well pattern infilling had great advantage for thick or inclined reservoirs, and foam slug injection greatly improved CO2 storage capacity in thin reservoirs by improving the sweep efficiency. Maximum mobility reduction (MRF) is the most important parameter to maximize the storage capacity and the benefit. The variation of CO2 storage capacity along with CO2 slug size. Larger foam slug size will play a better storage performance. The conceptual simulation investigations confirmed that depleted oil reservoirs can be effectively evacuated for CO2 storage. Depleted oil reservoirs with maximum evacuation are the best candidates for CO2 sequestrations.

在枯竭油藏中封存二氧化碳是减少大气中温室气体(GHG)浓度的最有吸引力的措施之一。强化采油(EOR)工艺后的剩余液体,包括剩余油和剩余水,是这一方法面临的主要挑战。如何通过不仅回收剩余油而且回收剩余水来有效疏散枯竭油藏,是此类二氧化碳封存的关键考虑因素。本文从置换效率和扫除效率两个角度对有效抽空枯竭油藏的方法进行了概念性研究。为了提高置换效率,使用岩心规模的数值模型对表面活性剂注入和溶剂注入进行了研究。根据典型的行井模式,对水平井模式充填和泡沫注入等提高扫油效率的方法进行了研究。模拟结果表明,改变相对渗透率和毛管压力的表面活性剂油块显著降低了剩余油饱和度和剩余水饱和度。在表面活性剂油块之前注入二氧化碳油块有助于提高石油采收率。富含溶剂的二氧化碳油块也能显著降低剩余油饱和度,最低可降至 2%。水平井模式灌注对厚油藏或倾斜油藏有很大优势,泡沫液滴注入通过提高扫油效率,大大提高了薄油藏的二氧化碳储量。最大流动性降低(MRF)是实现最大封存能力和效益的最重要参数。二氧化碳封存能力随二氧化碳弹头尺寸的变化而变化。泡沫弹头尺寸越大,封存性能越好。概念模拟研究证实,枯竭油藏可以有效地抽空用于封存二氧化碳。具有最大排空能力的枯竭油藏是二氧化碳封存的最佳候选者。
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引用次数: 0
Experimental study on the pseudo threshold pressure gradient of supported fractures in shale reservoirs 页岩储层中支撑裂缝伪阈值压力梯度的实验研究
IF 2.2 4区 工程技术 Q3 ENERGY & FUELS Pub Date : 2024-05-07 DOI: 10.1007/s13202-024-01791-x
Jidong Gao, Weiyao Zhu, Aishan Li, Yuexiang He, Liaoyuan Zhang, Debin Kong

Pseudo threshold pressure gradient (PTPG) exists in the propped fractured reservoir, but its nonlinear flow law remains unclear. The effects of the mineral composition of shale and microstructure of fracturing fluid on PTPG were analyzed by X-ray diffraction and liquid nitrogen quick-freezing method. The results demonstrate that a proppant with a large particle size is more likely to form an effective flow channel and reduce liquid flow resistance, thus decreasing PTPG and increasing conductivity. The polymer fracturing fluid with rectangular microstructures significantly increased the PTPG supporting the fractured core. Experimental results show that the PTPG of the resin-coated sand-supported core in the fracturing fluid with a concentration of 1.2% is 245 times higher than that in the fracturing fluid with a concentration of 0.1% when the confining pressure is 5 MPa. Wetting hysteresis and the Jamin effect are responsible for the rise of PTPG in two-phase flow. The equivalent fracture width shows a good power function relationship with the PTPG. Thus, this study further explains the nonlinear flow behavior of reservoirs with fully propped fractures.

支撑压裂储层中存在伪阈值压力梯度(PTPG),但其非线性流动规律尚不清楚。通过 X 射线衍射和液氮速冻法分析了页岩矿物成分和压裂液微观结构对 PTPG 的影响。结果表明,粒径大的支撑剂更容易形成有效的流道,减少液体流动阻力,从而降低 PTPG,提高导电率。具有矩形微结构的聚合物压裂液能显著提高支撑压裂岩芯的 PTPG。实验结果表明,当致密压力为 5 兆帕时,浓度为 1.2% 的压裂液中树脂包砂支撑岩心的 PTPG 是浓度为 0.1% 的压裂液中的 245 倍。润湿滞后和贾明效应是两相流中 PTPG 上升的原因。等效断裂宽度与 PTPG 呈良好的幂函数关系。因此,该研究进一步解释了全支撑裂缝储层的非线性流动行为。
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引用次数: 0
Sand screen selection by sand retention test: a review of factors affecting sand control design 通过留砂试验选择筛砂:影响砂控制设计的因素综述
IF 2.2 4区 工程技术 Q3 ENERGY & FUELS Pub Date : 2024-05-07 DOI: 10.1007/s13202-024-01803-w
Javed Akbar Khan, Aimi Zahraa Zainal, Khairul Nizam Idris, Angga Pratama Herman, Baoping Cai, Mohd Azuwan Maoinser

The installation of sand screens in open-hole completions in the wellbore is crucial for managing sand production. The main reason for using standalone screens in open-hole completions is their relatively reduced operational complexity compared to other sand control technologies. However, directly applying the screen to the bottom of the hole can lead to an incorrect screen type selection, resulting in an unreliable sand control method. To address this issue, a sand retention test is conducted to evaluate the performance of a standalone screen before field installation. Nevertheless, current sand retention test setups encounter several challenges. These include difficulties in identifying minimum retention requirements, interpreting results in the context of field conditions, and replicating field-specific parameters. The existing sand retention test introduces uncertainties, such as inaccurately replicating field requirements, inconsistent selection of wetting fluids, flow rates, and channel formation, leading to variations in the choice of the optimal screen using this test. In response to these challenges, this study aims to review the sand retention test and propose an improved sand retention method to overcome these problems. The focus of this article is to provide an in-depth analysis of previous sand retention test setups, their contributions to characterizing sand screens, and the parameters utilized in determining test outcomes. Additionally, this review outlines a procedure to investigate the impact of different particle sizes on screen erosion. Key findings emphasize the importance of using high-quality materials, proper screen design to resist damage and erosion, achieving acceptable natural packing behind the screen, and considering factors such as geology, wellbore conditions, and installation techniques. The analysis reveals that a high quantity of finer and poorly sorted sand increases sand production. The study recommends performing a sand pack test closer to reservoir conditions for better evaluation. Premium sand screens demonstrate the highest retention capacity, followed by metal mesh and wire-wrapped screens. Additionally, geotextiles show potential for enhancing sand retention, and screen design affects erosion resistance and service life.

在井筒内的裸眼完井中安装防砂网对于管理产砂量至关重要。在裸眼完井中使用独立滤网的主要原因是,与其他防砂技术相比,其操作复杂性相对较低。然而,直接将滤网应用于孔底可能会导致滤网类型选择错误,从而导致不可靠的防砂方法。为了解决这个问题,在现场安装之前要进行留砂测试,以评估独立滤网的性能。然而,目前的留砂测试设置遇到了一些挑战。其中包括难以确定最低滞留要求、根据现场条件解释结果以及复制现场特定参数。现有的固沙试验会带来一些不确定因素,如不准确地复制现场要求、润湿流体选择不一致、流速和渠道形成等,从而导致在使用该试验选择最佳滤网时出现偏差。为应对这些挑战,本研究旨在对固沙试验进行回顾,并提出一种改进的固沙方法来克服这些问题。本文的重点是深入分析以往的留砂测试设置、其对砂筛特性的贡献以及用于确定测试结果的参数。此外,本文还概述了研究不同粒度对筛网侵蚀影响的程序。主要研究结果强调了使用优质材料的重要性、适当的滤网设计以抵御损坏和侵蚀、实现滤网后可接受的自然填料,以及考虑地质、井筒条件和安装技术等因素。分析表明,大量细砂和分选不良的砂子会增加产砂量。研究建议在更接近储层条件的情况下进行砂层测试,以便更好地进行评估。优质砂筛的滞留能力最高,其次是金属网筛和钢丝缠绕筛。此外,土工织物也显示出提高固沙能力的潜力,而筛网的设计会影响抗侵蚀性和使用寿命。
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引用次数: 0
Integrity assessment of shale gas wells in Changning Block based on hierarchical analysis method 基于层次分析法的长宁区块页岩气井完整性评估
IF 2.2 4区 工程技术 Q3 ENERGY & FUELS Pub Date : 2024-05-05 DOI: 10.1007/s13202-024-01806-7
Luo Wei, Chenlong Fu, Wenzhe Li, Yanzhe Gao, Lixue Guo, Yangyang Liu, Fuyuan Liang, Aoyin Jia, Quanying Guo

The integrity of shale gas wells is crucial in ensuring safety and efficiency throughout the development process. Such integrity spans the entire process of drilling and fracturing horizontal wells and is an essential indicator for ensuring safe and stable production throughout the lifespan of the well. This study investigates methods for assessing the integrity of shale gas wells by employing the analytic hierarchy process combined with experimental data to establish evaluation criteria and weights. The assessment is carried out specifically on shale gas wells in Changning Block. Results indicate that the integrity of these shale gas wells is influenced by various factors, such as drilling and fracturing processes. Moreover, the integrity assessment of indicators such as oil layer casing/technical casing, liquid carrying capacity, and tube column deformation is relatively low, indicating a need for enhanced monitoring and management. The comprehensive evaluation results indicate that, overall, the integrity rating of shale gas wells is generally considered “common,” but some potential safety hazards still remain that require timely attention and resolution. Case analysis reveals varying levels of integrity risks in shale gas wells. Case 1’s score of 93.51 warrants attention but is still deemed generally safe. However, Case 2’s score of 73.89 indicates a disaster level, emphasizing urgent intervention needs. Critical factors such as pressure, cementation quality, and corrosion demand proactive management for safe, sustainable operations.

页岩气井的完整性对于确保整个开发过程的安全和效率至关重要。这种完整性贯穿水平井钻井和压裂的整个过程,是确保油井在整个生命周期内安全稳定生产的重要指标。本研究调查了评估页岩气井完整性的方法,采用层次分析法结合实验数据,建立评估标准和权重。评估专门针对长宁区块的页岩气井。结果表明,这些页岩气井的完整性受到钻井和压裂工艺等多种因素的影响。此外,油层套管/技术套管、携液能力、管柱变形等指标的完整性评价相对较低,表明需要加强监测和管理。综合评价结果表明,总体而言,页岩气井的完整性评价总体上属于 "一般",但仍存在一些安全隐患,需要及时关注和解决。案例分析揭示了页岩气井不同程度的完整性风险。案例 1 的评分为 93.51 分,需要引起注意,但仍被视为总体安全。然而,案例 2 的得分为 73.89,表明已达到灾难级别,需要紧急干预。压力、固井质量和腐蚀等关键因素需要积极管理,以实现安全、可持续的运营。
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引用次数: 0
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Journal of Petroleum Exploration and Production Technology
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