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Design and optimization of circular honeycomb lower limb protection device under blast impact 爆炸冲击下圆形蜂窝状下肢保护装置的设计与优化
Pub Date : 2023-11-07 DOI: 10.1177/10996362231212555
Lingyun Qin, Shuyi Yang, Guibing Li, Guosheng Wang, Zhewu Chen, Hongzhou Li
A circular honeycomb lower limb protection device was proposed to reduce the damage to the occupant’s lower limbs under a vehicle under-belly blast. First, a local equivalent model of the occupant-restraint system was established, and drop impact tests and theory were used to validate the model’s accuracy. Then, under the same mass, the protection performance of eight lower limb protection devices using circular honeycomb, hexagonal honeycomb, reentrant honeycomb, etc., as sandwiches were compared. It was found that the lower limb protection device with a circular honeycomb sandwich provides the best defence for lower limbs. Subsequently, the effect of gradient structure settings and dimensional parameters on the protection performance of circular honeycomb lower limb protection devices was investigated. Finally, multi-objective optimization has been carried out to further improve its protection performance. The results indicated that the protection performance of the lower limb protection device could be effectively improved by reasonably selecting the cell arrangement, gradient type and gradient interval of the honeycomb sandwich. When the optimized lower limb protection device was employed, the occupant's left and right lower tibial peak forces were decreased to 3.67 kN and 3.55 kN, respectively. Compared with the initial design, the optimized lower limb protection device reduced the left and right lower tibial peak forces by 21.1% and 23.8%, respectively, and the total mass decreased by 51.5%.
为减少车辆腹下爆炸对乘员下肢的损伤,提出了一种圆形蜂窝状下肢保护装置。首先,建立了乘员约束系统的局部等效模型,并通过跌落冲击试验和理论验证了模型的准确性;然后,在相同质量下,比较了采用圆形蜂窝、六角形蜂窝、重入式蜂窝等夹层结构的8种下肢保护装置的防护性能。研究发现,圆形蜂窝夹层的下肢保护装置对下肢的防护效果最好。随后,研究了梯度结构设置和尺寸参数对圆形蜂窝下肢保护装置防护性能的影响。最后,对其进行多目标优化,进一步提高其防护性能。结果表明,合理选择蜂窝夹层的单元排列、梯度类型和梯度间隔,可有效提高下肢保护装置的防护性能。当使用优化后的下肢保护装置时,乘员的左右胫骨峰值力分别降至3.67 kN和3.55 kN。与初始设计相比,优化后的下肢保护装置使左右胫骨下峰力分别降低了21.1%和23.8%,总质量降低了51.5%。
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引用次数: 0
Water ingress detection in an aluminum honeycomb sandwich structure using laser ultrasonics based on mode conversion behaviors 基于模态转换行为的激光超声检测铝蜂窝夹层结构进水
Pub Date : 2023-11-02 DOI: 10.1177/10996362231212557
Zeyu Dong, Weikun Chen, Osamu Saito, Fengming Yu, Yoji Okabe
This paper investigates the method for water ingress detection in an aluminum honeycomb sandwich structure by laser ultrasonics. To clarify the propagation of Scholte waves generated at the solid-liquid interface, the theoretical dispersion curves in the water-aluminum layered structure are calculated by the global matrix method. Using a laser ultrasonic visualizing inspector, the guided wave propagation in the wavefields has been visualized, which shows the mode conversion behaviors occurring in the water ingress area. The clarification of mode conversion is then investigated by the finite element method. The Scholte modes at the solid-fluid interface and the Lamb modes in the face sheet are interconverted because of the change in the waveguide structure. Wavenumber filter reconstruction and the resulting energy maps are applied to illustrate the mode conversion in the wavefields and to detect the water ingress area. Results show that the appearance of the water layer contributes to the mode conversion behaviors during the guided wave propagation in the honeycomb sandwich structure, which offers the potential for water ingress detection based on the mode conversion behaviors.
研究了用激光超声检测铝蜂窝夹层结构进水的方法。为了阐明在固液界面处产生的Scholte波的传播规律,采用全局矩阵法计算了水铝层状结构中的理论色散曲线。利用激光超声可视化探测仪,对导波在波场中的传播过程进行了可视化,揭示了导波在入水区发生的模态转换行为。然后用有限元法对模态转换的澄清进行了研究。由于波导结构的改变,固液界面处的Scholte模态和面片处的Lamb模态相互转换。利用波数滤波重建和得到的能量图来说明波场的模式转换和探测入水区域。结果表明,水层的出现影响了导波在蜂窝夹层结构中传播过程中的模态转换行为,为基于模态转换行为的进水检测提供了可能。
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引用次数: 0
Flatwise compression behaviour and mechanical properties of gradient-tandem nomex honeycomb sandwich panels 梯度-串联nomex蜂窝夹层板的平面压缩性能及力学性能
Pub Date : 2023-11-01 DOI: 10.1177/10996362231212558
Jinbo Fan, Penghui Li, Weiqi Guo, Xiuguo Zhao, Chen Su, Xinxi Xu
The flatwise compression and mechanical response of gradient-tandem Nomex honeycomb sandwich panels were investigated by quasi-static compression tests. Finite element models of the gradient-tandem Nomex honeycomb sandwich panels were established to evaluate the effects of layer sequences, separator materials, and layer heights on the mechanical properties through parametric studies. The different assembly of honeycomb sequence and separator material affected the deformation sequence and peak stress of the sandwich panels. Under quasi-static compression, the response curves are smoother when the appropriate separator material and assembly sequence are chosen. Meanwhile, the peak stresses are effectively reduced. The research results can guide the individualized design of tandem Nomex honeycomb sandwich panels.
采用准静态压缩试验研究了梯度-串联Nomex蜂窝夹层板的平面压缩和力学响应。建立梯度-串联Nomex蜂窝夹层板的有限元模型,通过参数化研究,评估层序、隔板材料和层高对夹层板力学性能的影响。蜂窝层序和隔板材料的不同组合方式影响了夹层板的变形顺序和峰值应力。在准静态压缩条件下,选择合适的分离器材料和装配顺序,响应曲线更加平滑。同时,峰值应力得到有效降低。研究结果可指导串联Nomex蜂窝夹层板的个性化设计。
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引用次数: 0
Design and structural testing of 3D printed honeycomb cores with optimised integrated blended inserts 优化集成混合嵌套的3D打印蜂窝芯的设计和结构测试
Pub Date : 2023-10-30 DOI: 10.1177/10996362231210961
Adrian Dumitrescu, Scott J. I. Walker, Federico Romei, Atul Bhaskar
The integration of inserts into sandwich panel constructions is a complex multi-step process with significant human intervention that also limits the geometrical freedom of the insert design. In a standard sandwich construction, the panel core is made up of multiple materials across its main components: insert, potting and core. This multi-material assembly is not only difficult to manufacture, but it also promotes stress jumps at the insert-core interface, leading to a sub-optimal load distribution from the bolt to the panel core. Additive manufacturing (AM) can lead to a single-part core and insert assembly with more optimised insert geometries that can better transmit the loads applied to the panel. Previous work by the authors has explored the manufacturing limits and the failure modes of AM inserts integrated in cores printed out of sintered AlSi10Mg. The conclusions were that the core walls and insert elements should have a minimum design thickness of 0.5 mm to survive the tapping process without facesheets attached and it was found that the main failure mode of the geometries tested in pull-out was buckling of the insert walls. Based on these results, the paper proposes a novel insert design philosophy that can delay the buckling of 3D printed inserts and move the failure point of the insert away from the bolt. A set of inserts that follow this design direction is manufactured and tested under normal pull-out loads and the optimised designs outperform standard printed insert geometries by a factor of three. The design philosophy can be further developed to offer a suitable alternative to the current insert standard.
将插入件集成到夹芯板结构中是一个复杂的多步骤过程,需要大量的人为干预,这也限制了插入件设计的几何自由度。在标准的夹层结构中,面板芯由多种材料组成,主要部件包括:嵌件、灌封和芯。这种多材料组件不仅制造困难,而且还会促进插入-芯界面的应力跳跃,导致螺栓到面板芯的负载分布不理想。增材制造(AM)可以实现单部件核心和插入组件,具有更优化的插入几何形状,可以更好地传递施加在面板上的载荷。作者以前的工作已经探索了制造极限和AM插件集成在烧结AlSi10Mg打印出来的核心中的失效模式。得出的结论是,芯壁和插入元件的最小设计厚度应为0.5 mm,以便在没有附加面板的情况下在攻丝过程中存活下来,并且发现在拔出时测试的几何形状的主要破坏模式是插入壁的屈曲。基于这些结果,本文提出了一种新的镶块设计理念,可以延迟3D打印镶块的屈曲,并将镶块的失效点移离螺栓。在正常的拉出载荷下,一组遵循此设计方向的刀片被制造和测试,优化设计的性能比标准印刷的刀片几何形状高出三倍。设计理念可以进一步发展,为当前的插入标准提供合适的替代方案。
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引用次数: 0
Study on the failure behavior of Nomex honeycomb sandwich panels under three-point bending load: Experiments and meso-scale simulation Nomex蜂窝夹芯板三点弯曲破坏行为试验与细观模拟
Pub Date : 2023-10-28 DOI: 10.1177/10996362231210945
Mingze Ma, Piao Li, Ti Ye, Daiyang Gao
The failure behavior and load-carrying capacity of Nomex honeycomb sandwich panels under three-point bending are experimentally and numerically studied. The failure modes observed in experiments are core shear failure and face-sheet/core debonding. A detailed model considering Nomex paper and resin coating is built with Abaqus/explicit simulation. The Hill 1948 quadratic anisotropic yield criteria are adopted to describe the plastic behavior of Nomex paper and the principal stress criteria are used for predicting the failure of resin coating. The effectiveness of the proposed meso-scale model is validated by comparing the experimental and the numerical results. The effects of geometric parameters on the bending behaviors are discussed in detail. It is shown that the ultimate force and bending stiffness of Nomex honeycomb sandwich panels is significantly influenced by the core orientation, resin thickness and cell size. The cutting position has no effect on the ultimate force and bending stiffness.
对Nomex蜂窝夹层板在三点弯曲作用下的破坏行为和承载能力进行了试验和数值研究。实验中观察到的破坏模式为岩心剪切破坏和面片/岩心脱粘破坏。利用Abaqus/显式仿真建立了考虑Nomex纸和树脂涂层的详细模型。采用Hill 1948二次各向异性屈服准则描述Nomex纸的塑性行为,采用主应力准则预测树脂涂层的失效。通过实验和数值结果的对比,验证了该中尺度模型的有效性。详细讨论了几何参数对弯曲性能的影响。结果表明:Nomex蜂窝夹芯板的极限受力和抗弯刚度受芯材取向、树脂厚度和芯材尺寸的显著影响。切割位置对极限力和弯曲刚度没有影响。
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引用次数: 0
Dynamic compressive response of gradient truss–core sandwich structure subjected to underwater shock loading 水下冲击荷载作用下梯度桁芯夹层结构的动力压缩响应
Pub Date : 2023-10-28 DOI: 10.1177/10996362231210957
Lihong Yang, Zexu Zhang, Yalun Dong, Jia Qu, Linzhi Wu
The dynamic compressive responses of a multi–layer sandwich structures with the truss core were studied experimentally and numerically under the underwater explosion shock loading. A three–layer truss-core sandwich specimen was designed and fabricated from the stainless steel. The density gradient between core layers is realized by changing the cross-sectional size of the truss members in the core layer. A water tank explosion testing device was employed to carry out the underwater explosion experiment. The finite element method was used to investigate the influences of the layered strategy of structures and the density gradient between core layers on the dynamic response. The results reveal that the density–decreasing sandwich panels CBA has the optimal underwater explosion resistance, and the explosion resistance increases as the decrease of the density gradient ratio.
实验和数值研究了带桁架核心的多层夹层结构在水下爆炸冲击载荷作用下的动力压缩响应。以不锈钢为材料,设计制作了三层桁架芯夹芯试件。通过改变核心层内桁架构件的截面尺寸来实现核心层间的密度梯度。采用水箱爆炸试验装置进行水下爆炸试验。采用有限元方法研究了结构分层策略和核心层间密度梯度对动力响应的影响。结果表明,CBA降密度夹层板具有最佳的水下抗爆性能,其抗爆性能随密度梯度比的减小而增大。
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引用次数: 0
Optimization on compressive strength of sandwich plates with internal arborescent microstructure 内枝状结构夹层板抗压强度优化研究
Pub Date : 2023-10-23 DOI: 10.1177/10996362231209034
Artur Wirowski, Izabela Kowalczyk
The subject of this work is the optimization of a topology for sandwich plates with an internal arborescent microstructure. Here, we propose a parametric approach to the optimization using visual programming methods in the Dynamo Sandbox environment. An internal structure of the sandwich plate was optimized in terms of minimizing the weight of the entire structure in relation to the compressive strength. Several variable parameters in the optimization process were applied: lengths of individual tree levels, their cross-sections and locations of nodes. To validate obtained results of the optimization process, a 3D model of the plate was printed and tested on compressive strength. The results were also analysed and compared with other authors’ research.
这项工作的主题是具有内部树形微结构的夹层板的拓扑优化。在这里,我们提出了一个参数化的方法来优化使用可视化编程方法在发电机沙盒环境。在最小化整个结构的重量与抗压强度的关系方面,对夹层板的内部结构进行了优化。在优化过程中应用了几个可变参数:单个树层的长度,它们的横截面和节点的位置。为了验证优化过程的结果,打印了板的三维模型并进行了抗压强度测试。并与其他作者的研究结果进行了分析和比较。
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引用次数: 0
Tensile properties of transversely isotropic closed-cell PVC foam under quasi-static and dynamic loadings 准静态和动态载荷下横观各向同性闭孔聚氯乙烯泡沫塑料的拉伸性能
Pub Date : 2023-10-20 DOI: 10.1177/10996362231209013
Yu Tang, Yue Li, Xiongwen Jiang, Jiuzhou Zhao, Geng Zhao, Wenbo Xie, Wei Zhang
The uniaxial tensile mechanical properties of PVC foam considering the effects of strain rate ([Formula: see text]) and anisotropy ([Formula: see text]) have been investigated by quasi-static and dynamic (Split Hopkinson Tensile Bar, SHTB) tests. Combined high-speed camera system and Digital Image Correlation (DIC) technique, the real-time surface strain field of the specimen during the whole tensile process was obtained. On this basis, the macroscopic response and failure mode of PVC foam were investigated. The failure mechanism of PVC foam under tensile loading was revealed through Scanning Electron Microscope (SEM) images on fracture cross-section of loaded specimen. Finally, based on experimental data, a prediction equation on tensile strength of PVC foam considering the effects of strain rate and loading angle (anisotropy) is proposed. Furthermore, a nonlinear constitutive model is developed to describe the uniaxial tensile mechanical properties of PVC foam.
采用准静态和动态(Split Hopkinson拉伸杆,SHTB)试验研究了考虑应变速率([公式:见文])和各向异性([公式:见文])影响的PVC泡沫塑料的单轴拉伸力学性能。结合高速摄像系统和数字图像相关(DIC)技术,实时获得了试样拉伸全过程的表面应变场。在此基础上,研究了聚氯乙烯泡沫材料的宏观响应和破坏模式。通过加载试样断裂截面的扫描电镜(SEM)图像,揭示了PVC泡沫塑料在拉伸载荷作用下的破坏机理。最后,在实验数据的基础上,建立了考虑应变速率和加载角(各向异性)影响的PVC泡沫材料抗拉强度预测方程。此外,建立了描述PVC泡沫材料单轴拉伸力学性能的非线性本构模型。
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引用次数: 0
Multi-objective optimization of sandwich structures for reinforcing composite fuselages 复合材料机身夹层结构的多目标优化
Pub Date : 2023-10-19 DOI: 10.1177/10996362231209237
Alejandro Eduardo Albanesi, Nahuel José Volpe, Federico Langhi, Víctor Daniel Fachinotti
This study introduces a simulation-based optimization approach that combines a multi-objective genetic algorithm and the finite element method to design sandwich structures to reinforce composite fuselages. The sandwich structure has been parametrized with a set of mixed integer-continuous variables representing the polymer core thickness, the number and weight of laminated fiberglass layers, and size and position of the structure. Automatic scripting builds the geometry of the structure, then mounts it in the fuselage, and finally creates a conformal mesh. During the optimization, each reinforced fuselage is subjected to several load cases specified by the CS-22 EASA design standard, determining the worst load condition. Two objectives were considered: increasing the reinforced fuselage’s minimum fiber stress safety factor for improved safety and reducing the number of layers of the sandwich structure to minimize manufacturing costs. Structural constraints were the mass of the sandwich structure and buckling and flexo-torsional deformation of the reinforced fuselage. Results show an efficient material arrangement due to the reduced number of layers in the sandwich structure and a stress safety factor surpassing that set by the standard. Finally, the reinforcement of a glider fuselage to incorporate a retractable electric propulsion system is presented as a real-world industrial application.
提出了一种基于仿真的多目标遗传算法与有限元法相结合的复合材料机身夹层结构加固优化设计方法。用一组混合整数连续变量对夹层结构进行了参数化,这些变量表示聚合物芯层厚度、夹层玻璃纤维层数和重量以及夹层结构的尺寸和位置。自动脚本构建结构的几何形状,然后将其安装在机身上,最后创建保形网格。在优化过程中,每个加固机身都要承受CS-22 EASA设计标准规定的几种载荷工况,确定最坏载荷工况。考虑了两个目标:提高增强机身的最小纤维应力安全系数,以提高安全性;减少夹层结构的层数,以最大限度地降低制造成本。结构约束是夹层结构的质量和加固后机身的屈曲和挠扭变形。结果表明,由于夹层结构的层数减少,材料排列有效,应力安全系数超过标准规定。最后,在滑翔机机身的加固中加入可伸缩的电力推进系统,作为一个现实世界的工业应用。
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引用次数: 0
Global buckling behavior of a sandwich beam with graded lattice cores 梯度格芯夹层梁的整体屈曲行为
Pub Date : 2023-10-18 DOI: 10.1177/10996362231207875
He Zhang, Yu-kun Liu, Xiao-hong Wang, Tao Zeng, Zhi-xin Lu, Guo-dong Xu
The present study investigates the global buckling behavior of sandwich beams with graded lattice cores. The continuous equivalent theory is utilized to construct a discrete graded lattice core sandwich beam for a continuously varying gradient beam, whose material properties vary with position. A theoretical model of sandwich beams with graded lattice cores is established using the energy method. Finite element models are developed in ABAQUS to validate the theoretical results. Furthermore, four sets of specimens were manufactured and tested to validate the theoretical analysis methods used. The effects of the graded parameters and geometric parameters on the critical buckling load of sandwich beams with graded lattice cores are discussed. The graded lattice sandwich beams exhibit global buckling when the graded parameter is small, with the influence on buckling performance being minor. However, as the graded parameter increases, the graded lattice sandwich beams experience local buckling, and their buckling resistance weakens. Therefore, graded parameters that are too large and cause local buckling should be avoided in gradient design.
本文研究了梯度格芯夹层梁的整体屈曲行为。针对材料性质随位置变化的连续变梯度梁,利用连续等效理论构造了离散梯度格芯夹层梁。采用能量法建立了梯度格芯夹层梁的理论模型。在ABAQUS中建立了有限元模型来验证理论结果。此外,还制作了四组试样并进行了测试,以验证所采用的理论分析方法。讨论了梯度参数和几何参数对梯度格芯夹层梁临界屈曲载荷的影响。梯度参数较小时,梯度点阵夹层梁呈现整体屈曲,对屈曲性能的影响较小。但随着梯度参数的增大,梯度晶格夹层梁发生局部屈曲,其抗屈曲能力减弱。因此,在梯度设计中应避免梯度参数过大而引起局部屈曲。
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引用次数: 0
期刊
Journal of Sandwich Structures and Materials
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