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Experimental and numerical research on back pressure characteristics of a new structured back pressure valve 新型结构背压阀背压特性的实验和数值研究
IF 2.2 4区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2024-08-14 DOI: 10.1007/s40430-024-05112-5
Debiao Li, Yukuan Gu, Chutan Xue, Zhanyu Yang, Shen Zhang, Hao Song, Liping Wei

As an important element to maintain pressure stability in pipelines, back pressure valves play a vital role in high-pressure fluid control. With the continuous development of high-pressure flow control technology, the performance and adaptability of back pressure valves put forward higher requirements. At present, domestic and foreign back pressure valve products have problems such as poor adaptability to fluid media, insufficient wear resistance and easy to jam. Aiming at these problems, a new type of back pressure valve with jeweled ball seat structure is developed in this study, and the effects of opening degree, initial pump flow and stroke on the internal flow field and performance of the back pressure valve are investigated using water as the flow medium. Numerical simulation and experimental verification show that the inlet pressure can be up to 30 MPa, and under the highest pressure design condition, the fluid pressure flowing through the flow path between the spools will be reduced from high pressure to atmospheric pressure, with a jet appearing in the center of the outlet and a vortex forming in the area near the outlet wall of the slit.

背压阀作为维持管道压力稳定的重要元件,在高压流体控制中发挥着至关重要的作用。随着高压流体控制技术的不断发展,对背压阀的性能和适应性提出了更高的要求。目前,国内外背压阀产品存在流体介质适应性差、耐磨性不足、易卡死等问题。针对这些问题,本研究开发了一种宝石球座结构的新型背压阀,并以水为流动介质,研究了开度、泵初始流量和冲程对背压阀内部流场和性能的影响。数值模拟和实验验证表明,进口压力可达 30 MPa,在最高压力设计条件下,流经阀芯之间流道的流体压力将从高压降至常压,出口中心出现射流,靠近狭缝出口壁的区域形成漩涡。
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引用次数: 0
Research on position synchronization control strategy of double hydraulic cylinders based on cross-coupling 基于交叉耦合的双液压缸位置同步控制策略研究
IF 2.2 4区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2024-08-13 DOI: 10.1007/s40430-024-05085-5
Bingwei Gao, Wei Zhang, Lintao Zheng, Hongjian Zhao

The nonlinear factors, the external interference, and the coupling between the two hydraulic cylinders in the electro-hydraulic position servo system seriously affect the synchronous control accuracy. In this paper, based on the establishment of the state space equation of double hydraulic cylinders, the cross-coupling control structure was adopted, and the synchronous controller based on dynamic soft variable structure control was designed. The synchronous controller based on sliding mode control was used as a comparison for co-simulation and experimental analysis. The results showed that under the control of two synchronization controllers, the controlled dual cylinders could track the given positioning signal in a short time, and the synchronization error was always within the specified range. The synchronization controller based on dynamic soft variable structure control could shift smoothly without significant impact when the given positioning signal suddenly changes, avoiding the chattering problem in the sliding mode control.

电液位置伺服系统中的非线性因素、外部干扰以及双液压缸之间的耦合严重影响了同步控制精度。本文在建立双液压缸状态空间方程的基础上,采用交叉耦合控制结构,设计了基于动态软变量结构控制的同步控制器。以基于滑模控制的同步控制器为对比,进行了协同仿真和实验分析。结果表明,在两个同步控制器的控制下,受控双缸能在短时间内跟踪给定的定位信号,且同步误差始终在规定范围内。基于动态软变量结构控制的同步控制器能在给定定位信号突然变化时平滑移位,不会产生明显影响,避免了滑模控制中的颤振问题。
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引用次数: 0
On the characterization of 3D-printed diaphragmatic hernia sensor for health monitoring of bovine: FEA, morphological, and in vitro analysis 用于牛健康监测的 3D 打印膈疝传感器的特性分析:有限元分析、形态学和体外分析
IF 2.2 4区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2024-08-13 DOI: 10.1007/s40430-024-05133-0
Rupinder Singh, Gurwinder Singh, Arun Anand

The problem of diaphragmatic hernia (DH) and surgical procedures for its treatment in bovine have been widely reported by researchers. However, limited studies have been reported on the health monitoring of bovines post-DH surgery, especially to ascertain their reoccurrence for early diagnosis. This study highlights the fabrication and characterization of a DH sensor prepared by 3D printing (using 17-4 precipitation hardened (PH) stainless steel (SS) as conductor and polyvinylidene fluoride (PVDF) composite as dielectric) for health monitoring of bovine to ascertain its reoccurrence for supporting the early diagnosis. The study highlights the plastic strain deformation of the designed model for 3D printing (observed as 0 at 0.01645 MPa), followed by fatigue testing (observed as safe for 108 cycles of loading) through finite element analysis (FEA) for the assembly of 17-4 PH SS and PVDF composite. The morphological and in vitro assessments were also carried out on 3D-printed functional prototypes. The results suggest that the 3D-printed DH sensor has acceptable mechanical properties (with a factor of safety of 12) and, hence, may be used as a commercial solution to ascertain the reoccurrence of DH in bovine.

研究人员广泛报道了牛的膈疝(DH)问题和手术治疗方法。然而,关于牛膈膜疝手术后的健康监测,特别是确定其复发以进行早期诊断的研究报道却很有限。本研究重点介绍了通过三维打印技术制备的 DH 传感器的制造和表征(使用 17-4 沉淀硬化(PH)不锈钢(SS)作为导体,聚偏二氟乙烯(PVDF)复合材料作为电介质),用于监测牛的健康状况,以确定其复发情况,为早期诊断提供支持。研究强调了三维打印设计模型的塑性变形(在 0.01645 兆帕时观察为 0),随后通过有限元分析(FEA)对 17-4 PH SS 和 PVDF 复合材料的组装进行了疲劳测试(108 次加载循环观察为安全)。此外,还对三维打印的功能原型进行了形态和体外评估。结果表明,3D 打印的 DH 传感器具有可接受的机械性能(安全系数为 12),因此可用作商业解决方案来确定牛 DH 的再发情况。
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引用次数: 0
Constants of ignition delay model of diesel fuel surrogates with cetane numbers of 35 and 45, based on Cantera simulations 基于 Cantera 模拟的十六烷值为 35 和 45 的柴油代用燃料点火延迟模型常数
IF 2.2 4区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2024-08-13 DOI: 10.1007/s40430-024-05066-8
Paulo Gustavo Krejci Nunes, Waldyr Luiz Ribeiro Gallo

The study aims to present new constants of ignition delay based on the Arrhenius model for two diesel fuel surrogates formulated from four components (n-Hexadecane, Heptamethylnonane, Decahydro-naphthalene, and 1-Methyl-naphthalene) as a function of temperature and pressure, obtained by simulation in an adiabatic, homogeneous and constant pressure reactor using the Cantera simulator. The reaction was considered stoichiometric, with a temperature and pressure range varying from 700 to 2200 K and 40 to 120 atm, typical values found in the combustion chamber of turbocharged compression ignition engines. It was found that two-stage combustion occurs for temperatures between 700 and 1000 K (for pressure of 80 atm). When the combustion occurs in two-stages, we detail the ignition delay of each stage, and its first-stage fraction are presented. Surrogate fuels was modeled in 35 and 45 cetane numbers and 48 and 35 threshold soot index, respectively, to compare low and medium fuels in cetane numbers. The main application of these models relates to stochastic combustion models, which require fast models with low computational cost. The main differential of this study refers to its description of two-stage combustion, if it occurs. The model does not consider the physical ignition delay, referring to atomization, mixing and heating of the fuel. Results were compared with models from the literature, showing good agreement and presented intermediate values when compared with the literature.

本研究旨在介绍基于阿伦尼乌斯模型的两种柴油代用燃料(由四种成分(正十六烷、七甲基壬烷、十氢萘和 1-甲基萘)配制而成)点火延迟的新常数,这些常数是利用 Cantera 模拟器在绝热、均质和恒压反应器中模拟得到的,是温度和压力的函数。反应被视为化学计量反应,温度和压力范围在 700 至 2200 K 和 40 至 120 atm 之间,这是涡轮增压压燃式发动机燃烧室中的典型值。研究发现,当温度在 700 至 1000 K 之间(压力为 80 atm)时,会发生两级燃烧。当燃烧发生在两个阶段时,我们详细说明了每个阶段的点火延迟及其第一阶段的分数。代用燃料的十六烷值分别为 35 和 45,阈值烟尘指数分别为 48 和 35,以比较中低十六烷值燃料。这些模型的主要应用与随机燃烧模型有关,随机燃烧模型需要计算成本低的快速模型。这项研究的主要差异在于它对两阶段燃烧(如果发生的话)的描述。该模型不考虑物理点火延迟,而是指燃料的雾化、混合和加热。研究结果与文献中的模型进行了比较,显示出良好的一致性,并提出了与文献比较的中间值。
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引用次数: 0
Dynamics of cantilevered fluid-conveying pipes by Galerkin method combined with Laplace-based transfer matrix method 伽勒金方法与基于拉普拉斯的传递矩阵法相结合的悬臂流体输送管道动力学研究
IF 2.2 4区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2024-08-12 DOI: 10.1007/s40430-024-05127-y
Jiang Liu, Qianli Zhao, Dongqi Wu

A novel hybrid approach combining Galerkin discretization and LTMM (Laplace-based transfer matrix method) is put forward to study the dynamics of cantilevered fluid-conveying pipes possessing potential periodicity and elastic supports. Firstly, the deduction for normalized modal functions of a periodic cantilevered beam additionally supported by a combination of linear and torsional springs via LTMM is reviewed. Secondly, the motion equation for a cantilevered pipe with the same material and cross-section moment of inertia as the former-mentioned beam is discretized through the Galerkin method. A hybrid method, abbreviated as LTMM-Galerkin, is then proposed by incorporating the obtained modal functions into the Galerkin method. Thirdly, the eigenfunction and steady-state displacement response are deduced by LTMM-Galerkin. Finally, numerical calculations are carried out, and the validity of LTMM-Galerkin is verified compared with existed methods including transfer matrix method, finite difference method, differential quadrature method, Green function method, and differential transformation method. LTMM-Galerkin can be radiated to study dynamics problems of fluid-conveying pipes with other supporting formats. Additionally, the creation process of this method can serve as a model for the development of other hybrid approaches.

本文提出了一种结合 Galerkin 离散化和 LTMM(基于拉普拉斯的传递矩阵法)的新型混合方法,用于研究具有潜在周期性和弹性支撑的悬臂流体输送管道的动力学。首先,通过 LTMM 回顾了由线性弹簧和扭转弹簧组合支撑的周期性悬臂梁的归一化模态函数推导。其次,通过 Galerkin 方法离散化了与前述梁具有相同材料和截面惯性矩的悬臂管的运动方程。然后,通过将获得的模态函数纳入 Galerkin 方法,提出了一种混合方法,简称 LTMM-Galerkin。第三,通过 LTMM-Galerkin 方法推导出特征函数和稳态位移响应。最后,进行了数值计算,并与传递矩阵法、有限差分法、微分正交法、格林函数法和微分变换法等现有方法进行了比较,验证了 LTMM-Galerkin 方法的有效性。LTMM-Galerkin 可与其他支持格式一起用于研究流体输送管道的动力学问题。此外,该方法的创建过程可作为其他混合方法的开发模型。
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引用次数: 0
Complete wheeled mobile robot for a variable parameter linear system with a robust predictive control 采用鲁棒预测控制的变参数线性系统完整轮式移动机器人
IF 2.2 4区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2024-08-11 DOI: 10.1007/s40430-024-05107-2
Mostafa Jalalnezhad, Carlos Rodriguez-Benites, Neha Biju, M. K. Sharma

Linear variable parameter systems (LPV) are a very special class of nonlinear systems, which are suitable for controlling dynamic systems with parameter changes. Therefore, in this thesis, the problem of using variable parameter linear systems for controller design and stability analysis is raised. A designed controller must be able to reduce the adverse effects of disturbances in the output, for this purpose, in this research, by creating a compromise between the two functions of (H_{2}) and (H_{infty }) and combining them with the anticipatory control of the resistant model, a suitable method can be used to eliminate the effect A disturbance was achieved. The controller designed in this research, while stabilizing the system, in the presence of external disturbance, reduces the effect of external disturbance on the output under the control of the system. In general, the purpose of presenting this research is to provide an effective algorithm for controlling a variable parameter linear system with disturbance using the robust model predictive control method, which method presented in this thesis is based on solving the linear matrix inequality, also the proposed method has the ability to consider It has different restrictions on system states and system output. All the results obtained in different sections, including stability analysis, controller performance analysis, are shown using several validated practical examples and their effectiveness. In this thesis, solving optimization problems in the environment is done, as well as the case solvers. It is used to obtain auxiliary and controlling matrices.

线性变参数系统(LPV)是一类非常特殊的非线性系统,适用于控制参数变化的动态系统。因此,本论文提出了利用变参数线性系统进行控制器设计和稳定性分析的问题。所设计的控制器必须能够减少干扰对输出的不利影响,为此,在本研究中,通过在 (H_{2}) 和 (H_{infty }) 两个函数之间建立折中,并将它们与抗干扰模型的预期控制相结合,实现了一种可以用来消除干扰影响的合适方法。本研究设计的控制器在外部扰动存在的情况下,在稳定系统的同时,降低了外部扰动对系统控制下输出的影响。总之,本研究的目的是利用鲁棒模型预测控制方法,为控制具有扰动的变参数线性系统提供一种有效的算法,本论文中提出的方法是基于求解线性矩阵不等式的,而且所提出的方法还能考虑对系统状态和系统输出的不同限制。在稳定性分析、控制器性能分析等不同章节中获得的所有结果,都通过几个经过验证的实际例子及其有效性进行了展示。在本论文中,对环境中的优化问题以及案例求解器进行了求解。它用于获得辅助矩阵和控制矩阵。
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引用次数: 0
Nonlinear large amplitude vibrations of annular sector functionally graded porous composite plates under instantaneous hygro-thermal shock 瞬时水热冲击下环形扇形功能分级多孔复合板的非线性大振幅振动
IF 2.2 4区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2024-08-08 DOI: 10.1007/s40430-024-05113-4
R. Ansari, M. Zargar Ershadi, A. Mirsabetnazar, M. Faraji Oskouie

In this paper, the nonlinear large amplitude vibrations of functionally graded material porous annular sector plates have been investigated. The effects of considering nonlinearity in scrutinizing the large amplitude thermally induced vibrations of the annular sector plates have been studied. Additionally, in this work, the effects of moisture distribution and the presence of material porosity are taken into account. Material and temperature distribution in the thickness direction of the plate cause changes in the hygro-thermo-mechanical material properties in the corresponding direction. To define the dependence of material properties on position and temperature, the power law distribution and the Touloukian formula are employed, respectively. Next, according to the classical theory of thermoelasticity, the one-dimensional heat conduction equation along the thickness direction of the plate is solved and the temperature profile is obtained. Afterward, knowing the temperature distribution, the nonlinear equations of motion, which are derived employing Hamilton’s principle, are solved for each time step. To numerically solve the equations, first, using the generalized differential quadrature method (GDQM), the spatial derivatives are discretized and a differential equation with only the time derivatives is achieved, then the time-dependent differential equation is solved utilizing the Newmark implicit time integration method. Finally, a parametric numerical analysis is conducted to investigate the effects of various parameters on the vibrational behavior of the plate.

本文研究了功能分级材料多孔环形扇形板的非线性大振幅振动。研究了在仔细检查环形扇形板的大振幅热诱导振动时考虑非线性的影响。此外,本研究还考虑了湿度分布和材料多孔性的影响。板材厚度方向上的材料和温度分布会导致相应方向上的湿热机械材料特性发生变化。为了确定材料特性与位置和温度的关系,分别采用了幂律分布和图鲁克公式。接着,根据经典的热弹性理论,求解了沿板厚度方向的一维热传导方程,并得到了温度曲线。然后,在了解温度分布后,利用汉密尔顿原理推导出每个时间步长的非线性运动方程。为了对方程进行数值求解,首先利用广义微分正交法(GDQM)对空间导数进行离散化,得到一个只有时间导数的微分方程,然后利用纽马克隐式时间积分法求解与时间相关的微分方程。最后,进行了参数数值分析,以研究各种参数对板振动行为的影响。
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引用次数: 0
Study of the characteristics of fan-shaped impact jets during high-pressure water scale removal 研究高压水垢清除过程中扇形冲击射流的特性
IF 2.2 4区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2024-08-08 DOI: 10.1007/s40430-024-05125-0
Guoxin Zhang, Kun Liu, Bowen Yang, Guangqiang Liu, Peng Han, Bin Yang

The jet characteristics of the nozzles in high-pressure water scale removal systems are crucial to the quality of scale removal. The effects of different turbulence models, Reynolds numbers, and target distances on jet velocity, pressure, water volume, shear force, and descaling width and thickness in the free jet, wall jet, and stagnation zones were studied and compared with experimental data. It is found that the simulation results of the renormalization group (RNG) k-ε model are more closely matched to the experimental results. When the jet reaches approximately z = − 40 de, the velocity and dynamic pressure rapidly decay. The volume of water on the jet axial line gradually decreases at z = 0 to − 40 de. As the jet gradually approaches the surface of the slab, the peak and trough values of the vertical velocity along the striking force line near the wall gradually decrease. As the target distance increases, the volume of jet water, impact pressure, and wall shear gradually decrease, and the jet width gradually increases. As the Reynolds number increases, the volume of the jet water changes less, and the impact pressure and wall shear force increase rapidly. When the descaling pressure is 16 MPa, the impact force of the jet cannot meet the requirements of descaling. Based on research content, a dimensionless functional relationship between descaling width, thickness, strike pressure, target distance, and Reynolds number has been established.

高压水除垢系统中喷嘴的射流特性对除垢质量至关重要。研究了不同湍流模型、雷诺数和目标距离对自由射流区、壁面射流区和停滞区的射流速度、压力、水量、剪切力以及除垢宽度和厚度的影响,并与实验数据进行了比较。研究发现,重正化群(RNG)k-ε 模型的模拟结果与实验结果更为接近。当射流达到大约 z = - 40 de 时,速度和动压迅速衰减。在 z = 0 到 - 40 de 时,射流轴线上的水量逐渐减少。随着射流逐渐接近石板表面,沿壁附近打击力线的垂直速度峰值和谷值逐渐减小。随着目标距离的增加,射流水量、冲击压力和壁面剪切力逐渐减小,射流宽度逐渐增大。随着雷诺数的增加,射流水量的变化较小,冲击压力和壁面剪切力迅速增加。当除垢压力为 16 MPa 时,射流的冲击力无法满足除垢要求。根据研究内容,建立了除垢宽度、厚度、冲击压力、目标距离和雷诺数之间的无量纲函数关系。
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引用次数: 0
Artificial neural networks-based modelling of effects of cryogenic electrode treatment, nano-powder, and surfactant-mixed dielectrics on wear performance and dimensional errors on superalloy machining 基于人工神经网络的低温电极处理、纳米粉末和表面活性剂混合电介质对超耐热合金加工磨损性能和尺寸误差影响的建模研究
IF 2.2 4区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2024-08-07 DOI: 10.1007/s40430-024-05100-9
Muhammad Sana, Anamta Khan, Muhammad Umar Farooq, Saqib Anwar

In the present era dominated by Industry 4.0, the digital transformation and intelligent management of industrial systems is significantly important to enhance efficiency, quality, and the effective use of resources. This underscores the need for a framework that goes beyond merely boosting productivity and work quality, aiming for a net-zero impact from industrial activities. This research introduces a comprehensive and adaptable analytical framework intended to bridge existing gaps in research and technology within the manufacturing sector. It encompasses the essential stages of using artificial intelligence (AI) for modelling and optimizing manufacturing systems. The effectiveness of the proposed AI framework is evaluated through a case study on electric discharge machining (EDM), concentrating on optimizing the electrode wear rate (EWR) and overcut (OC) for aerospace alloy Inconel 617. Utilizing a comprehensive design of experiments, the process modelling through an artificial neural network (ANN) is carried out, accompanied by careful fine-tuning of hyperparameters throughout the training process. The trained models are further assessed using an external validation (Valext) dataset. The results of the sensitivity analysis indicated that the surfactant concentration (Sc) has the highest level of influence, accounting for 52.41% of the observed influence on the EWR, followed by the powder concentration (Cp) with a contribution of 33.14%, and the treatment variable with a contribution of 14.43%. Regarding OC, Sc holds the highest percentage significance at 72.67%, followed by Cp at 21.25%, and treatment at 6.06%. Additionally, parametric optimization (PO) shows that EWR and OC overcome experimental data by 47.05% and 85.00%, respectively, showcasing successful performance optimization with potential applications across diverse manufacturing systems.

在当今以工业 4.0 为主导的时代,工业系统的数字化转型和智能化管理对于提高效率、质量和资源的有效利用至关重要。这就强调了需要一个不仅仅能提高生产率和工作质量,而且能实现工业活动净零影响的框架。这项研究引入了一个全面、适应性强的分析框架,旨在弥补制造业在研究和技术方面的现有差距。它涵盖了使用人工智能(AI)对制造系统进行建模和优化的基本阶段。通过对电火花加工(EDM)的案例研究,对所提出的人工智能框架的有效性进行了评估,重点是优化航空航天合金 Inconel 617 的电极磨损率(EWR)和过切削(OC)。利用综合实验设计,通过人工神经网络(ANN)进行工艺建模,并在整个训练过程中对超参数进行仔细微调。使用外部验证(Valext)数据集对训练好的模型进行进一步评估。敏感性分析的结果表明,表面活性剂浓度(Sc)的影响程度最大,占观察到的对 EWR 影响的 52.41%,其次是粉末浓度(Cp),占 33.14%,处理变量占 14.43%。在 OC 方面,Sc 的显著性最高,占 72.67%,其次是 Cp,占 21.25%,处理变量占 6.06%。此外,参数优化(PO)表明,EWR 和 OC 分别以 47.05% 和 85.00% 的优势战胜了实验数据,展示了性能优化的成功,并有望应用于各种制造系统。
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引用次数: 0
Research on impact of geometric errors of heavy CNC machine tools on machining errors of wind turbine bearing raceways 重型数控机床几何误差对风力涡轮机轴承滚道加工误差的影响研究
IF 2.2 4区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2024-08-07 DOI: 10.1007/s40430-024-05050-2
Yang Lin, Gong Junhao, Zheng Minli, Jiang Hui, Zhao Peiyi, Liu Yinfeng

To address the issue of machining errors in large rotary workpieces caused by geometric errors of heavy vertical lathes, this study focuses on measuring and modeling geometric errors of such lathes. By identifying the specific geometric errors that impact the machining accuracy of heavy vertical lathes and extracting the crucial ones, the study investigates the contribution degree of the error of geometric errors during the machining process of the wind turbine bearing raceways. The study combines the geometric error fitting function to predict the position error and profile error of feature points on the bearing raceway cross-sectional curve. It also performs an inverse evaluation of the contact angle of the wind turbine bearing raceways. The study aims to clarify the influence of crucial geometric errors in heavy vertical lathes on machining errors during the machining process of wind turbine bearings. The findings provide theoretical and practical guidance for the subsequent design and manufacture of heavy machine tools and the vertical turning process of large rotary workpieces.

针对重型立式车床的几何误差导致的大型旋转工件加工误差问题,本研究重点对此类车床的几何误差进行测量和建模。通过识别影响重型立式车床加工精度的具体几何误差并提取关键误差,研究风力涡轮机轴承滚道加工过程中几何误差的贡献度。研究结合几何误差拟合函数,预测轴承滚道截面曲线上特征点的位置误差和轮廓误差。它还对风力发电机轴承滚道的接触角进行了反评估。该研究旨在阐明重型立式车床的关键几何误差对风力涡轮机轴承加工过程中加工误差的影响。研究结果为重型机床的后续设计和制造以及大型旋转工件的立式车削加工提供了理论和实践指导。
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引用次数: 0
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Journal of The Brazilian Society of Mechanical Sciences and Engineering
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