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Design of the Cooling Water System Upgrade for 42T Resistive Magnet at the CHMFL CHMFL 42T 电阻磁体冷却水系统升级设计
IF 1.6 4区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2024-07-11 DOI: 10.1115/1.4065919
Jiali Tang, Ming Fang, Chenfei Zhou, Peng Zhou
In order to meet the operation requirements of the 42 Tesla(T) resistive magnet which will be built by Chinese High Magnetic Field Laboratory(CHMFL) in future, the cooling water system needs to be upgraded accordingly. The cooling water system will improve its performance based on the existing cooling system. This paper will make a detailed analysis about the system upgrading and transformation plan. In terms of the refrigeration, in order to meet the requirements of larger refrigeration temperature difference, a new centrifugal chiller with large temperature difference will be added in series with the existing unit of the refrigeration. With the increase of heat load, the system will connect a new plate heat exchanger in parallel on the basis of the original heat exchange capacity. However, the circulating cooling water flow rate of the 42 T resistive magnet is expected to exceed 1200 m3/h, the purification flow rate of the de-ionized water also need to be upgraded, and the purification ratio is expected to reach more than 6%. In addition, the control system will be also combined with the new equipment and pipelines to realize a variety of chilled water storage and supply modes to better meet the operation of the new-built magnet.
为满足中国高磁场实验室(CHMFL)未来建设的 42 特斯拉(T)电阻磁体的运行要求,需要对冷却水系统进行相应升级。冷却水系统将在现有冷却系统的基础上提高其性能。本文将对系统的升级改造方案进行详细分析。在制冷方面,为满足更大制冷温差的要求,将新增一台大温差离心式冷水机组与现有制冷机组串联。随着热负荷的增加,系统将在原有换热能力的基础上并联一台新的板式换热器。但 42 T 电阻磁体的循环冷却水流量预计将超过 1200 m3/h,去离子水的净化流量也需要升级,净化率预计将达到 6% 以上。此外,控制系统还将结合新设备和管道,实现多种冷冻水储存和供应模式,以更好地满足新建磁体的运行需要。
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引用次数: 0
Enhancing Computational Efficiency in Porous Media Analysis: Integrating Machine Learning with Monte Carlo Ray Tracing 提高多孔介质分析的计算效率:将机器学习与蒙特卡洛射线追踪相结合
IF 1.6 4区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2024-07-03 DOI: 10.1115/1.4065895
Farhin Tabassum, S. Hajimirza
Monte Carlo ray tracing (MCRT) has been a widely implemented and reliable computational method for calculating light-matter interaction in porous media, the computational modeling of porous media and performing MCRT becomes significantly expensive when dealing with intricate structures and numerous dependent variables. Hence, Machine Learning (ML) models have been utilized to overcome computational burdens. In this study, we investigate two distinct frameworks for characterizing radiative properties in porous media for pack-free and packing-based methods. We employ two different regression tools for each case, namely Gaussian process regressions for pack-free MCRT and Convolutional Neural Network (CNN) models for pack-based MCRT to predict the radiative properties. Our study highlights the importance of selecting the appropriate regression method based on the physical model, which can lead to significant computational efficiency improvement. Our results show that both models can predict the radiative properties with high accuracy (>90%). Furthermore, we demonstrate that combining MCRT with ML inference not only enhances predictive accuracy but also reduces the computational cost of simulation by more than 96% using the GP model and 99% for the CNN model.
蒙特卡洛射线追踪(MCRT)是计算多孔介质中光与物质相互作用的一种广泛应用且可靠的计算方法,但在处理复杂结构和众多因变量时,多孔介质的计算建模和执行 MCRT 变得非常昂贵。因此,人们利用机器学习(ML)模型来克服计算负担。在本研究中,我们针对无填料和基于填料的方法,研究了表征多孔介质辐射特性的两种不同框架。我们针对每种情况采用了两种不同的回归工具,即无填料 MCRT 的高斯过程回归和基于填料的 MCRT 的卷积神经网络(CNN)模型来预测辐射特性。我们的研究强调了根据物理模型选择适当回归方法的重要性,这可以显著提高计算效率。我们的研究结果表明,这两种模型都能以较高的准确率(大于 90%)预测辐射特性。此外,我们还证明了将 MCRT 与 ML 推理相结合不仅能提高预测精度,而且还能降低模拟计算成本,使用 GP 模型可降低 96% 以上,使用 CNN 模型可降低 99%。
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引用次数: 0
Energy Efficient Downsizing of Ribbed Confinements for Heat Exchange Applications 用于热交换应用的带肋密闭装置的节能缩减
IF 1.6 4区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2024-07-03 DOI: 10.1115/1.4065896
Prabhav Agrawala, Yatharth Lilhare, Amit Arora
Downsizing double-pipe heat exchangers is possible by deploying ribs on the two sides of the heat exchangers. The shape of these ribs, along with two key geometric variables – pitch and height, are crucial in the selection of energy-efficient rib configurations. This is because, the enhancement in heat transfer performance comes at the cost of increased pressure drop. Thus, the goal of this three-dimensional numerical investigation is to identify favourable rib shapes and explore the effect of truncation on triangular ribs, something which is missing from existing literature. Truncation is expected to greatly affect the performance of triangular ribs, either adversely or favorably. To explore this conclusively, an unbiased and exhaustive analysis is carried out by comparing the performance of confinements with modified and regular triangular ribs, keeping plain confinements as the baseline. Furthermore, the effects of two principal design variables – rib height and rib pitch are explored for each shape. Separate results are presented for the inner and outer confinements of the double-pipe heat exchangers (pipes and annuli) to allow for the extrapolation of results for a wide range of applications employing internal flows in pipes and annuli. A phenomenological model is developed to classify the thermo-hydraulic performance of each confinement and identify optimal geometrical configuration and identify best performing design(s). Once optimal rib pitch-height combinations are identified, performance at this optimal combination is evaluated at different Reynolds numbers, spanning from 10,000 to 30,000.
通过在热交换器的两侧配置肋片,可以缩小双管热交换器的尺寸。这些肋片的形状以及两个关键的几何变量--间距和高度--是选择节能肋片配置的关键。这是因为,提高传热性能的代价是增加压降。因此,本次三维数值研究的目标是确定有利的肋条形状,并探索截断对三角形肋条的影响,这是现有文献中所缺乏的。截断预计会极大地影响三角筋的性能,无论是不利还是有利。为了对这一问题进行深入探讨,我们进行了无偏见的详尽分析,比较了带有改进型和常规型三角筋的约束性能,并将普通约束作为基线。此外,还探讨了肋高和肋间距这两个主要设计变量对每种形状的影响。针对双管热交换器(管道和环形结构)的内部和外部约束条件分别给出了结果,以便对管道和环形结构中采用内部流动的各种应用进行推断。我们开发了一个现象学模型,用于对每种封闭装置的热流体力学性能进行分类,并确定最佳几何配置和最佳性能设计。一旦确定了最佳肋片间距-高度组合,就会在 10,000 到 30,000 之间的不同雷诺数下对该最佳组合的性能进行评估。
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引用次数: 0
Influence of the presence of different signatures on the heat transfer profile of laminar flow inside a microchannel. 不同特征的存在对微通道内层流传热曲线的影响。
IF 1.6 4区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2024-07-01 DOI: 10.1115/1.4065856
Arupjyoti Kakati, Saurabh Gupta, Arindam Bit
Despite the fact that the process of transferring heat and mass involves a high-pressure decline, microchannels are utilized in research involving extremely efficient heat and mass transfer processes, such as in the systems of the lungs and kidneys. Due to their high surface-to-volume ratio and compact volume, microchannels have demonstrated superior thermal performance. Microchannel flows have been shown to be a high-performance cooling method that dissipates heat flux from tiny localized hot spots over a large surface area. Due to the bidirectional nature of signalling at cell adhesions, it is necessary to examine mechanotransduction in microenvironments that are physiologically pertinent. The need to enable the study of mechanotransduction in environments with physiologically relevant mechanical properties and architecture had prompted the development of microfluidic platforms that improve standard in vitro cell culture. This article emphasizes the modulation of temperature and velocity variations within the working fluid by emphasizing the thermo-fluid coupling effects in micro-channels. In the case of two input boundary conditions, the effect of heat distributions on fluid flow with respect to micro-fins within a microchannel was investigated numerically. After comparing the results for both boundary conditions, it was found that rectangular fins had the highest heat transfer to the fluid flow, while semi-elliptical fins had the lowest heat transf
尽管热量和质量的传递过程涉及高压下降,微通道仍被用于涉及极高效热量和质量传递过程的研究中,例如肺部和肾脏系统。由于微通道具有较高的表面体积比和紧凑的体积,因此具有卓越的热性能。微通道流已被证明是一种高性能的冷却方法,它能将局部微小热点的热流分散到较大的表面积上。由于细胞粘附处的信号具有双向性,因此有必要研究与生理相关的微环境中的机械传导。由于需要在具有生理相关机械特性和结构的环境中研究机械传导,因此开发了微流控平台来改进标准体外细胞培养。本文通过强调微通道中的热流耦合效应,强调了工作流体内部温度和速度变化的调制。在两种输入边界条件的情况下,数值研究了热分布对微通道内微鳍流体流动的影响。比较两种边界条件的结果后发现,矩形鳍片对流体流动的传热量最高,而半椭圆形鳍片的传热量最低。
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引用次数: 0
SIMULATIONS WITH COMPRESSIBLE MULTIPHASE FORMULATION ON HEAT TRANSFER STUDIES IN A ROCKET THRUST CHAMBER WITH EXPERIMENTAL VALIDATION 利用可压缩多相配方模拟火箭推力舱内的传热研究,并进行实验验证
IF 1.6 4区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2024-07-01 DOI: 10.1115/1.4065855
Mansu Navaneethan, T. Sundararajan, K. Srinivasan, T. Jayachandran
Liquid film cooling is commonly employed in combustor of a liquid rocket engine to restrict the wall temperature within allowable limits. In the case of reusable rocket systems, additional cooling is carried out by including an ablative nozzle throat section, apart from liquid film cooling. In the present study, applications of both liquid film and ablative cooling methods for a rocket thrust chamber are presented. Most of the earlier studies have considered incompressible flow approach to simulate film cooling heat transfer. Here, a compressible multiphase flow model is used for heat transfer between the hot combustion gas and the liquid film injected along the wall. Phase change of liquid and diffusion of vapor into the gas flow are incorporated. Ablative cooling of nozzle insert is studied, considering material degradation and heat conduction through the wall. The results obtained from the numerical model compare favorably with experimental results available in literature, as well as data obtained from in-house engine tests. Liquid film cooling is observed to protect the thrust chamber from direct exposure to hot combustion gas and restrict the damage of nozzle throat insert to charring alone without causing ablation.
液体火箭发动机的燃烧器通常采用液膜冷却,以将壁温限制在允许范围内。在可重复使用的火箭系统中,除了液膜冷却外,还通过在喷嘴喉部安装烧蚀装置进行额外冷却。本研究介绍了液体薄膜和烧蚀冷却方法在火箭推力室中的应用。大多数早期研究都采用不可压缩流动方法来模拟薄膜冷却传热。这里使用的是可压缩多相流模型,用于热燃烧气体和沿壁喷射的液膜之间的传热。模型中包含了液体的相变和气体流中蒸汽的扩散。考虑到材料降解和通过壁面的热传导,对喷嘴插入件的烧蚀冷却进行了研究。数值模型得出的结果与文献中的实验结果以及内部发动机测试获得的数据进行了比较。据观察,液膜冷却可保护推力室不直接暴露于炽热的燃烧气体中,并将喷嘴喉部插入件的损坏限制在炭化范围内,而不会造成烧蚀。
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引用次数: 0
Waste heat recovery from exhaust gases using porous metal fins: a three-dimensional numerical study 利用多孔金属翅片从废气中回收余热:三维数值研究
IF 2.1 4区 工程技术 Q2 Engineering Pub Date : 2024-06-12 DOI: 10.1115/1.4065722
Mohit Raje, A. Dhiman
The objective of this study is to investigate the impact of different porous metal samples on the hydro-thermal characteristics of a single cylinder with porous fins using computational fluid dynamics. Commercially used porous samples with pore densities of 10, 20, and 40 PPI were used in this study for heat recovery from exhaust flue gas. The three-dimensional computational domain with porous aluminium fins attached to a tube over which high-temperature exhaust gas flows in a crossflow arrangement mimics a waste heat recovery system. Computations were performed at Reynolds number of 6000-9000, using the realisable κ-ϵ turbulence model. Three fin diameter to tube diameter ratios (Df/D = 2, 2.5, and 3) were considered. The local thermal non-equilibrium model is implemented for energy transfer, as it is more accurate for a high-temperature gradient scenario in a waste heat recovery system. The foam sample with the highest pore density was observed to have the highest pressure drop due to low permeability. A maximum heat transfer and Nusselt number were achieved for a 40 PPI foam sample due to a reduced flow rate inside the porous zone. The overall performance of metal foam samples at varying fin diameters was evaluated based on the area goodness factor (j/f) and a heat transfer coefficient ratio to pumping power per unit heat transfer surface (Z/E). Analysis of these two parameters suggests using 20 PPI foam at Df/D = 2.
本研究的目的是利用计算流体动力学研究不同多孔金属样品对带有多孔鳍片的单气缸水热特性的影响。本研究使用了孔隙密度分别为 10、20 和 40 PPI 的商用多孔样品,用于废气热回收。在三维计算域中,多孔铝翅片附着在一根管子上,高温废气在管子上以横流方式流动,模拟了废热回收系统。计算在雷诺数为 6000-9000 的条件下进行,使用的是可实现的 κ-ϵ 湍流模型。考虑了三种翅片直径与管道直径之比(Df/D = 2、2.5 和 3)。能量传递采用局部热非均衡模型,因为该模型对于余热回收系统中的高温梯度情况更为精确。据观察,孔隙密度最大的泡沫样品由于渗透率低,压降最大。由于多孔区内的流速降低,40 PPI 泡沫样品的传热系数和努塞尔特数达到了最大值。根据面积优良系数 (j/f) 和单位传热表面的传热系数与泵功率比 (Z/E),对不同翅片直径的金属泡沫样品的整体性能进行了评估。对这两个参数的分析表明,Df/D = 2 时应使用 20 PPI 泡沫。
{"title":"Waste heat recovery from exhaust gases using porous metal fins: a three-dimensional numerical study","authors":"Mohit Raje, A. Dhiman","doi":"10.1115/1.4065722","DOIUrl":"https://doi.org/10.1115/1.4065722","url":null,"abstract":"\u0000 The objective of this study is to investigate the impact of different porous metal samples on the hydro-thermal characteristics of a single cylinder with porous fins using computational fluid dynamics. Commercially used porous samples with pore densities of 10, 20, and 40 PPI were used in this study for heat recovery from exhaust flue gas. The three-dimensional computational domain with porous aluminium fins attached to a tube over which high-temperature exhaust gas flows in a crossflow arrangement mimics a waste heat recovery system. Computations were performed at Reynolds number of 6000-9000, using the realisable κ-ϵ turbulence model. Three fin diameter to tube diameter ratios (Df/D = 2, 2.5, and 3) were considered. The local thermal non-equilibrium model is implemented for energy transfer, as it is more accurate for a high-temperature gradient scenario in a waste heat recovery system. The foam sample with the highest pore density was observed to have the highest pressure drop due to low permeability. A maximum heat transfer and Nusselt number were achieved for a 40 PPI foam sample due to a reduced flow rate inside the porous zone. The overall performance of metal foam samples at varying fin diameters was evaluated based on the area goodness factor (j/f) and a heat transfer coefficient ratio to pumping power per unit heat transfer surface (Z/E). Analysis of these two parameters suggests using 20 PPI foam at Df/D = 2.","PeriodicalId":17404,"journal":{"name":"Journal of Thermal Science and Engineering Applications","volume":null,"pages":null},"PeriodicalIF":2.1,"publicationDate":"2024-06-12","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141351885","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Cooling heat transfer attributions of supercritical CO2 in a spiral groove tube casing heat exchanger: A numerical investigation 超临界二氧化碳在螺旋槽管套管式热交换器中的冷却传热属性:数值研究
IF 2.1 4区 工程技术 Q2 Engineering Pub Date : 2024-06-12 DOI: 10.1115/1.4065720
Dong Wang, Sensen Deng, Yinshuang Tao, Tiancheng Jiang, Mengxue Li, Yuehong Lu
To improve the performance of the CO2 heat pump water heater, the spiral groove tube casing heat exchanger is used as a gas cooler. At present, the flow mode of supercritical CO2 (SCO2) flows between inner and outer tube channels is mainly adopted. However, the efficiency of the gas cooler was studied rarely when the SCO2 flows in the inner tube channel (ITC). So, the heat transfer of SCO2 in the two flow channels are studied and compared in this paper. A physical model of the cooling heat transfer of SCO2 is established for the spiral groove tube casing. The impact of SCO2 pressure, the mass flow ratios of SCO2 and water on the heat transfer attributions of SCO2 in the tube are analyzed using numerical simulation. The outcomes designate that the flow channel in the exchanger can affect the heat transfer attributions of SCO2. When the mass flow ratio of SCO2 becomes lower, the average heat transfer coefficient (h) of SCO2 flowing between inner and outer tube channels is higher, with about 2.09%. As the mass flow ratio of SCO2 rises, the average h of SCO2 flowing in an ITC is higher, with about 3.90%. Moreover, both the safety of the system operation and the heat transfer attributions of the functioning medium should be considered, the flow mode of SCO2 flows in the ITC is recommended.
为了提高二氧化碳热泵热水器的性能,螺旋槽管套管热交换器被用作气体冷却器。目前,主要采用超临界二氧化碳(SCO2)在内、外管通道之间流动的模式。然而,很少有人研究过 SCO2 在内部管通道(ITC)流动时气体冷却器的效率。因此,本文对 SCO2 在两个流道中的传热情况进行了研究和比较。本文建立了螺旋槽管壳中 SCO2 冷却传热的物理模型。通过数值模拟分析了 SCO2 压力、SCO2 和水的质量流量比对管内 SCO2 传热属性的影响。结果表明,交换器中的流道会影响 SCO2 的传热属性。当 SCO2 的质量流量比变小时,流经内外管通道的 SCO2 的平均传热系数(h)较高,约为 2.09%。随着 SCO2 质量流量比的升高,流经 ITC 的 SCO2 的平均热传导系数(h)也随之升高,约为 3.90%。此外,考虑到系统运行的安全性和功能介质的传热属性,建议采用 SCO2 在 ITC 中的流动模式。
{"title":"Cooling heat transfer attributions of supercritical CO2 in a spiral groove tube casing heat exchanger: A numerical investigation","authors":"Dong Wang, Sensen Deng, Yinshuang Tao, Tiancheng Jiang, Mengxue Li, Yuehong Lu","doi":"10.1115/1.4065720","DOIUrl":"https://doi.org/10.1115/1.4065720","url":null,"abstract":"\u0000 To improve the performance of the CO2 heat pump water heater, the spiral groove tube casing heat exchanger is used as a gas cooler. At present, the flow mode of supercritical CO2 (SCO2) flows between inner and outer tube channels is mainly adopted. However, the efficiency of the gas cooler was studied rarely when the SCO2 flows in the inner tube channel (ITC). So, the heat transfer of SCO2 in the two flow channels are studied and compared in this paper. A physical model of the cooling heat transfer of SCO2 is established for the spiral groove tube casing. The impact of SCO2 pressure, the mass flow ratios of SCO2 and water on the heat transfer attributions of SCO2 in the tube are analyzed using numerical simulation. The outcomes designate that the flow channel in the exchanger can affect the heat transfer attributions of SCO2. When the mass flow ratio of SCO2 becomes lower, the average heat transfer coefficient (h) of SCO2 flowing between inner and outer tube channels is higher, with about 2.09%. As the mass flow ratio of SCO2 rises, the average h of SCO2 flowing in an ITC is higher, with about 3.90%. Moreover, both the safety of the system operation and the heat transfer attributions of the functioning medium should be considered, the flow mode of SCO2 flows in the ITC is recommended.","PeriodicalId":17404,"journal":{"name":"Journal of Thermal Science and Engineering Applications","volume":null,"pages":null},"PeriodicalIF":2.1,"publicationDate":"2024-06-12","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141354383","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Effect of Heat Exchanger and Capillary Geometry on the performance of Joule- Thomson Refrigerators operating with different mixtures 热交换器和毛细管几何形状对使用不同混合物的焦耳-汤姆逊冰箱性能的影响
IF 2.1 4区 工程技术 Q2 Engineering Pub Date : 2024-06-12 DOI: 10.1115/1.4065721
Venkatesh Dasari, G. Venkatarathnam
Joule-Thomson (J-T) refrigerators or J-T cryocoolers are extensively used in many low-temperature applications. J-T refrigerators operating with nitrogen-hydrocarbon (N2-HC) refrigerant mixtures offer several advantages, such as low operating pressures (<20 bar), high exergy efficiency, no moving parts in the cold section, and low cost. The cooling power or cooling capacity of the J-T refrigerator depends on the hardware used as well as the refrigerant composition. The proposed work focuses on estimating the cooling capacity of a mixed refrigerant J-T (MRJ-T) refrigerator of the given hardware and specified refrigerant. An iterative steady-state full-cycle simulation procedure has been presented in this work to simulate the complete system and estimate the cooling capacity, taking into account the possibility of choking of the expansion capillary. Some of the results have been validated against experimental results of an MRJT refrigerator available in the open literature. The details of the simulation model and the results of our studies on the prediction of stable operating range, maximum cooling capacity, the effect of heat exchanger geometry, expansion capillary geometry, mixture composition, and choking of the refrigerant mixture on the performance of an MRJ-T refrigerator are presented in this paper
焦耳-汤姆森(J-T)制冷机或 J-T 低温冷却器广泛应用于许多低温领域。使用氮-碳氢化合物(N2-HC)混合制冷剂的 J-T 制冷机具有多种优势,如工作压力低(<20 巴)、放能效率高、冷冻部分无活动部件以及成本低。J-T 冰箱的制冷功率或制冷能力取决于所使用的硬件和制冷剂成分。拟议工作的重点是估算给定硬件和指定制冷剂的混合制冷剂 J-T (MRJ-T)冰箱的制冷量。这项工作提出了一种迭代稳态全周期模拟程序,用于模拟整个系统并估算制冷量,同时考虑到膨胀毛细管窒息的可能性。其中一些结果与公开文献中 MRJT 制冷机的实验结果进行了验证。本文介绍了模拟模型的详细内容,以及我们在预测稳定工作范围、最大制冷量、热交换器几何形状、膨胀毛细管几何形状、混合物成分和制冷剂混合物窒息对 MRJ-T 制冷机性能的影响等方面的研究结果。
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引用次数: 0
Effect of the State-of-the-art Condenser Configuration on the Performance of Axially Rotating Wickless Heat Pipes 最新冷凝器配置对轴向旋转无芯热管性能的影响
IF 2.1 4区 工程技术 Q2 Engineering Pub Date : 2024-05-21 DOI: 10.1115/1.4065565
Mohab Soliman, Mohamed Shedid, Hala Mahmoud, H. Abou-Ziyan
This experimental study aimed to investigate the effect of a newly shaped condenser on the thermal performance and operational parameters of a horizontally rotating wickless heat pipe. The new condenser shape has been developed based on assessing the effect of conical external ends and inner tapered wall condensers. The newly developed condenser configuration implies an external conical end of 60° and an inner tapered walls condenser of 3°. The heat pipe was subjected to a consistent rotational speed of 1500 rpm while being exposed to different heat loads, ranging from 25 to 200 W. Various filling ratios of water, from 5 to 55% of the total inner volume of the heat pipe, have been tested at rotation speeds of 750, 1000, and 1500 rpm. The results indicated that the heat pipe with the advanced condenser has a superior performance over the ones with the plain condenser by 46.75%, the conical end condenser by about 31.15%, and the tapered condenser by about 7.54%, on average over the tested heat loads from 25 to 200W. The filling ratio of 25% achieved better performance than the other tested filling ratios as the effective thermal resistance of the heat pipe decreased by 3.1 to 10.1%, 2.8 to 19.5%, and 8.9 to 24.8% for rotational speeds 750, 1000, and 1500 rpm, respectively.
本实验研究旨在探讨新形状冷凝器对水平旋转无芯热管的热性能和运行参数的影响。新冷凝器形状是在评估锥形外端和锥形内壁冷凝器效果的基础上开发出来的。新开发的冷凝器结构意味着外部锥端呈 60°,内部锥壁冷凝器呈 3°。在 750、1000 和 1500 转/分的转速下,测试了不同的水填充比例(占热管内部总容积的 5% 至 55%)。结果表明,在 25 瓦至 200 瓦的热负荷测试中,采用先进冷凝器的热管比普通冷凝器的热管性能平均高出 46.75%,锥端冷凝器高出约 31.15%,锥形冷凝器高出约 7.54%。在转速为 750、1000 和 1500 转/分钟时,热管的有效热阻分别降低了 3.1%至 10.1%、2.8%至 19.5%、8.9%至 24.8%。
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引用次数: 0
The study of thermal-structural coupling deformation analysis for flexible space manipulator in orbit 在轨柔性空间机械手的热结构耦合变形分析研究
IF 2.1 4区 工程技术 Q2 Engineering Pub Date : 2024-05-21 DOI: 10.1115/1.4065580
Fuli Zhang, Fuzhi Zhang, Na Liang
The space manipulator can assist astronauts to accomplish space activities, including docking, fixing, and grasping. It is subjected to thermal radiation and produces thermal deformation during orbit operation, which makes the operation of the space manipulator deviate from the predetermined trajectory and further affects its positioning accuracy. Therefore, to solve the problem of bidirectional coupling thermal-structure deformation analysis and positioning accuracy for space manipulator, based on the thermal-structural bidirectional coupling deformation analysis, a method of its thermal deformation on the output positioning accuracy of space flexible manipulator is proposed. It analyzes the bidirectional coupling relationship between the temperature and its thermal deformation for the manipulators. Then, the influence of thermal deformation on the output joint error and end positioning accuracy of the space manipulator are analyzed. Finally, the validity of this method is verified by numerical analysis. Compared with the unidirectional coupling model, the bidirectional coupling model comprehensively considers the structure, deformation and temperature of manipulators. It is closer to the real system. Thermal deformation will reduce the reliable runtime of the space manipulator in orbit. The study provides a theoretical basis for its thermal design and control.
空间机械手可协助宇航员完成对接、固定和抓取等空间活动。它在轨道运行过程中会受到热辐射并产生热变形,使空间机械手的运行偏离预定轨迹,进一步影响其定位精度。因此,为解决空间机械手双向耦合热结构变形分析和定位精度问题,在热结构双向耦合变形分析的基础上,提出了其热变形对空间柔性机械手输出定位精度的影响方法。它分析了温度与机械手热变形之间的双向耦合关系。然后,分析了热变形对空间机械手输出关节误差和末端定位精度的影响。最后,通过数值分析验证了该方法的有效性。与单向耦合模型相比,双向耦合模型综合考虑了机械手的结构、变形和温度等因素。它更接近真实系统。热变形会缩短空间机械手在轨可靠运行时间。该研究为其热设计和控制提供了理论依据。
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引用次数: 0
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Journal of Thermal Science and Engineering Applications
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