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Support Process Aligned With a Maintenance Management Model 支持与维护管理模型一致的流程
Pub Date : 1900-01-01 DOI: 10.4018/978-1-7998-7943-5.ch004
Armando Eugenio Vittorangeli
Most companies focus their thinking on the production system's assets, those that generate profits, and rarely look to the periphery, to the enabling systems, those that carry out the effort in order that the production department can continue to do its job, those that provide the “support” to the system. What is “supportability”? It is not a widespread term; it is in fact associated to “maintenance logistics,” and this is only the simplest of its meanings, when in reality it crosses horizontally the whole organization, it is transversal to the MGM model, and it is present in all of the phases of assets and systems' life cycle. Throughout the chapter, different concepts will be developed to show how support is integrated into the proposed maintenance management model (MMM) at each stage of the asset life cycle and how it impacts their costs.
大多数公司将他们的思想集中在生产系统的资产上,即那些产生利润的资产,而很少关注外围,关注使能系统,那些为生产部门能够继续完成其工作而执行工作的系统,那些为系统提供“支持”的系统。什么是“可支持性”?这不是一个广泛使用的术语;它实际上与“维护物流”相关联,这只是其最简单的含义,当它实际上横向跨越整个组织时,它是横向的MGM模型,并且它存在于资产和系统生命周期的所有阶段。在本章中,我们将开发不同的概念,以展示在资产生命周期的每个阶段如何将支持集成到拟议的维护管理模型(MMM)中,以及它如何影响其成本。
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引用次数: 0
The Role of Root Cause Analysis (RCA) in Power Distribution Network Interruption Reduction 根本原因分析(RCA)在减少配电网中断中的作用
Pub Date : 1900-01-01 DOI: 10.4018/978-1-7998-7943-5.ch010
S. Ramezani, Mehdi Pirpiran, Mohamad Reza Behmaneshfar
Responsibility and reliability are very important for electricity subscribers. Due to their extent, these networks face a variety of challenges, and most of them are recurring but can be prevented if the root causes are identified. One of the methods to identify the root of network problems is to use the RCA method in the analysis of blackouts. RCA is an approach that systematically investigates adverse events and, by gathering evidence and documentation, finds its root causes and offers solutions to address them. Finally, it monitors the implementation of solutions and evaluates their effectiveness. In this chapter, while introducing some of the challenges of medium voltage power supply networks, the root of the problems are extracted, and corrective solutions are presented in three sample problematic feeders. After extracting the solutions, they are divided into two categories: the first category is the solutions specific to the sample feeder, and the second category is the solutions that can be generalized to other parts of the power supply network.
电力用户的责任和可靠性是非常重要的。由于其范围之广,这些网络面临着各种各样的挑战,其中大多数是反复发生的,但如果确定了根本原因,就可以预防。在停电分析中使用RCA方法是识别网络问题根源的方法之一。RCA是一种系统地调查不良事件的方法,通过收集证据和文件,找到其根本原因并提供解决这些问题的解决方案。最后,它监视解决方案的实施并评估其有效性。在本章中,在介绍中压供电网络的一些挑战的同时,提取了问题的根源,并以三个问题馈线为例提出了纠正方案。在提取出解后,将其分为两类:第一类是样品馈线所特有的解,第二类是可以推广到供电网络其他部分的解。
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引用次数: 0
Development and Implementation of an IoT Platform to Enable Smart Maintenance 开发和实施物联网平台,实现智能维护
Pub Date : 1900-01-01 DOI: 10.4018/978-1-7998-7943-5.ch015
M. Venuta, F. Pirola, M. Zambetti, G. Pezzotta, S. Cavalieri, Piergiorgio Grasseni, Marco Ferrari, Stefano Salvi
IoT solutions represent one of the most powerful approaches towards asset and maintenance management supporting a multi-user environment that can be adopted to monitor machine and guide decision-making at different levels. Several studies discussed the benefits that may be achieved, but few studies discussed how to implement such a complex process that should consider a systematic approach in the development of the infrastructure, platform content, analytics, and internal processes reengineering. To this purpose, the presented chapter describes an IoT platform implementation in a manufacturing company. Specifically, the case study illustrates the steps that have been followed to develop and implement the IoT solution, namely (1) definition of the platform desired functionalities; (2) reengineering of the business processes affected by the platform; (3) development of the proof of concept of the platform dashboards, also considering the data to be sent to the platform; and (4) the implementation of the IoT platform with the connection of customer machines.
物联网解决方案代表了资产和维护管理最强大的方法之一,支持多用户环境,可用于监控机器并指导不同级别的决策。一些研究讨论了可能实现的好处,但是很少有研究讨论如何实现这样一个复杂的过程,这个过程应该在基础设施、平台内容、分析和内部过程再工程的开发中考虑一个系统的方法。为此,本章描述了一家制造公司的物联网平台实现。具体来说,案例研究说明了开发和实施物联网解决方案所遵循的步骤,即(1)定义平台所需功能;(2)对受平台影响的业务流程进行再造;(3)开发平台仪表板的概念验证,同时考虑要发送到平台的数据;(4)实现物联网平台与客户机器的连接。
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引用次数: 0
MRO Spare Parts Management and Inventory Optimization 备件管理和库存优化
Pub Date : 1900-01-01 DOI: 10.4018/978-1-7998-7943-5.ch011
S. Ramezani, Mohamad Reza Hoseinzadeh
In this chapter, considering the importance of spare parts inventory management in the equipment life cycle, the excellence models in spare parts supply chain management are reviewed, and MRO-MMM framework based on the MMM maintenance excellence model will be presented in eight steps. In this comprehensive framework, all necessary actions are considered in terms of maintenance excellence, improvement, and optimization spare parts management. The steps include compiling strategies, spare parts management policies, and related indicators; determining criticality, classification, and spare parts data management; data and procedure preparation for analysis of inventory management; optimization of inventory management system; supplier management; integrity of automation and information system; continuous improvement; and risk based and smarting inventory management. This framework has been used in various industries and proved that the implementation of the MRO-MMM framework will optimize and significantly improve spare parts management.
在本章中,考虑到备件库存管理在设备生命周期中的重要性,回顾了备件供应链管理中的卓越模型,并分八个步骤提出了基于MMM维护卓越模型的MRO-MMM框架。在这个全面的框架中,所有必要的行动都被考虑在维护卓越,改进和优化备件管理方面。步骤包括编制战略、备件管理政策和相关指标;确定关键、分类和备件数据管理;为库存管理分析准备数据和程序;库存管理系统的优化;供应商管理;自动化和信息系统的完整性;持续改进;以及基于风险的智能库存管理。该框架已在多个行业中得到应用,并证明了MRO-MMM框架的实施将优化和显著改善备件管理。
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引用次数: 1
Integration of a Maintenance Management Model (MMM) Into an Asset Management Process 将维护管理模型(MMM)集成到资产管理流程中
Pub Date : 1900-01-01 DOI: 10.4018/978-1-7998-7943-5.ch001
C. Parra, A. Crespo Márquez, V. González-Prida, Antonio Sola Rosique, J. Gómez, P. Moreu
The chapter explains in detail the maintenance management model (MMM) taken as a reference for the development of the book. The chapter is based on the eight phases of the MMM. The first three blocks determine the effectiveness of the management; the following blocks assure the same efficiency and continuous improvement in the following way: Blocks 4 and 5 include actions for the planning and scheduling of maintenance, including, of course, the capacity of planning of department of maintenance. Blocks 6 and 7 are dedicated to the evaluation and control of the maintenance and the cost of assets throughout their life cycle. This chapter of introduction briefly summarizes the process and the reference frame necessary for the implementation of the MMM. This chapter also presents the relationship between the eight phases of the maintenance management model proposed and the general requirements of the asset management standard ISO 55000 to show how the gradual implementation of the MMM largely covers the requirements of the standard ISO 55000.
本章详细介绍了维护管理模型(MMM),为本书的开发提供了参考。本章以MMM的八个阶段为基础。前三个模块决定了管理的有效性;以下模块通过以下方式保证相同的效率和持续改进:模块4和模块5包括维护计划和调度的动作,当然包括维护部门的计划能力。区块6和7专门用于评估和控制资产在其整个生命周期的维护和成本。引言部分简要总结了实施MMM的过程和必要的参考框架。本章还介绍了所提出的维护管理模型的八个阶段与资产管理标准ISO 55000的一般要求之间的关系,以显示MMM的逐步实施如何在很大程度上涵盖了标准ISO 55000的要求。
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引用次数: 0
Experiences of Implementing the “MMM” Model and Its Developed Framework “iREAM3” in Developing Countries 在发展中国家实施“MMM”模式及其开发框架“iREAM3”的经验
Pub Date : 1900-01-01 DOI: 10.4018/978-1-7998-7943-5.ch016
S. Ramezani, Ali Akbar Barzegar, Hamid Barzegar
Experience shows that the implementation of the MMM model in developing countries requires the consideration of specific feature of these countries. In this chapter, first, the frameworks and models of maintenance excellence are reviewed. Of course, the purpose of this chapter is not to compare these models. Then, the characteristics of maintenance in developing countries is explained. Then, the “iREAM3 framework” based on the “MMM model” and concepts of asset management in industries and organization of developing countries is presented, which is compatible with the characteristics of these countries and has been implemented, developed, and updated in some organization in these countries. Then, how it covers the ISO 55000 standard clauses is explained. In the following, the method and principles of evaluating the organization and the requirements of preparing a suitable roadmap for excellence are introduced. Finally, the audit results of implementation iREAM3 framework in these countries are presented in some companies, organizations, and industries from different fields.
经验表明,在发展中国家实施MMM模式需要考虑这些国家的具体特点。在本章中,首先回顾了卓越维修的框架和模型。当然,本章的目的不是比较这些模型。然后,阐述了发展中国家维修的特点。然后,提出了基于“MMM模型”和发展中国家行业和组织的资产管理概念的“iREAM3框架”,该框架与这些国家的特点相适应,并在这些国家的一些组织中得到了实施、发展和更新。然后,解释了它如何涵盖ISO 55000标准条款。下面介绍评价组织的方法和原则,以及制定合适的卓越路线图的要求。最后,介绍了这些国家在不同领域的一些公司、组织和行业实施iREAM3框架的审计结果。
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引用次数: 0
Reliability Engineering Techniques Applied to the Human Failure Analysis Process 可靠性工程技术在人为故障分析过程中的应用
Pub Date : 1900-01-01 DOI: 10.4018/978-1-7998-7943-5.ch007
V. González-Prida, C. Parra, A. Crespo, F. Kristjanpoller, Pablo Viveros Gunckel
Human reliability and human error are factors that are present in all areas: industrial, economic, social, etc. All these areas require to a greater or lesser extent a physical and mental effort to satisfy their own needs, those of others, or established requirements that, depending on the circumstances and the nature of the person, can lead to errors. Certainly, it is not possible to find a single human reliability method that can meet all the expectations and technical demands related to the analysis of human errors. However, it is important to note that the orientation of all human reliability methods is focused on the study and analysis of the risk factor (frequency by consequences). In other words, as can be observed throughout this chapter, all human reliability methodologies seek to help us reduce the uncertainty in the process of evaluating the frequencies of unforeseen events (human errors) and the consequences that such human errors can bring to safety, the environment, and the operations within the framework of an industrial production process.
人为可靠性和人为错误是存在于所有领域的因素:工业、经济、社会等。所有这些领域都或多或少地需要身体和精神上的努力来满足他们自己的需求,他人的需求,或根据环境和人的本性,可能导致错误的既定要求。当然,不可能找到一种单一的人为可靠性方法,可以满足与人为错误分析相关的所有期望和技术要求。然而,重要的是要注意,所有人类可靠性方法的方向都集中在对风险因素(后果频率)的研究和分析上。换句话说,正如在本章中可以观察到的那样,所有人类可靠性方法都试图帮助我们减少评估不可预见事件(人为错误)频率过程中的不确定性,以及这种人为错误可能给工业生产过程框架内的安全、环境和操作带来的后果。
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引用次数: 0
The Changing Role of Maintenance in Physical Asset Management 维护在实物资产管理中的作用变化
Pub Date : 1900-01-01 DOI: 10.4018/978-1-7998-7943-5.ch014
D. Maletič, H. Pačaiová, A. Nagyová, M. Maletič
Physical asset management (PAM) is an area with a growing role in the asset intensive industry. The purpose of this chapter is to emphasize the role of maintenance within PAM. For this purpose, a case study was conducted in a Slovenian organization. The results show that maintenance is recognized as part of PAM activities in the observed paper mill company. Furthermore, the results of the study show that the strongest involvement of maintenance in PAM-related tasks was found in the creation and maintenance of the maintenance management system and the least in the definition of key success factors for the asset system and the design of the asset system. In addition, the case study uncovered two main factors that have the greatest impact on the involvement of maintenance and its activities within PAM, namely leadership and knowledge management. This study is one of the few studies that aims to explore the role of maintenance within PAM, considering all life cycle phases of the asset system.
实物资产管理(PAM)在资产密集型行业中扮演着越来越重要的角色。本章的目的是强调维护在PAM中的作用。为此目的,在斯洛文尼亚的一个组织中进行了个案研究。结果表明,在观察的造纸厂公司中,维护被认为是PAM活动的一部分。此外,研究结果表明,维修对pam相关任务的参与程度最高的是维修管理系统的创建和维护,而对资产系统关键成功因素的定义和资产系统设计的参与程度最低。此外,案例研究还揭示了对PAM中维护及其活动的参与有最大影响的两个主要因素,即领导和知识管理。考虑到资产系统的所有生命周期阶段,本研究是少数旨在探讨维护在PAM中的作用的研究之一。
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引用次数: 0
Effects of Recession on Asset Management Performance in Small Businesses in Spain 经济衰退对西班牙小企业资产管理绩效的影响
Pub Date : 1900-01-01 DOI: 10.4018/978-1-7998-7943-5.ch013
María Carmen Carnero, J. Cárcel-Carrasco
The number of studies that assess the level of maintenance in a country is still very small, despite the contribution of this area to national competitiveness. The literature analyses asset management based on key performance indicators, but not via a multicriteria model. This chapter describes a multicriteria model, constructed by means of the fuzzy analytic hierarchy process (FAHP). The weightings are converted into utility functions, allowing the final utility of an alternative to be calculated via a multi-attribute utility function. Data on the state of asset management in Spain, in 2005 and 2010, are used to produce discrete probability distributions. Finally, a Monte Carlo simulation is applied to estimate the uncertainty of a complex function. In this way, the level of excellence of asset management in small businesses in Spain, before and after the recession, could be determined. The results show that the economic crisis experienced in Spain since 2008 has had a negative effect on the level of asset management in most sectors.
评估一个国家维修水平的研究数量仍然很少,尽管这一领域对国家竞争力作出了贡献。文献分析基于关键绩效指标的资产管理,但不是通过多标准模型。本章描述了用模糊层次分析法(FAHP)构建的多准则模型。权重被转换成效用函数,从而允许通过多属性效用函数来计算备选方案的最终效用。西班牙2005年和2010年的资产管理状况数据被用于生成离散概率分布。最后,应用蒙特卡罗模拟方法对复杂函数的不确定性进行估计。通过这种方式,可以确定衰退前后西班牙小企业资产管理的卓越水平。结果表明,2008年以来西班牙经历的经济危机对大多数行业的资产管理水平产生了负面影响。
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引用次数: 0
Optimising the Preventive Maintenance Interval Using a Semi-Markov Process, Z-Transform, and Finite Planning Horizon 利用半马尔可夫过程、z变换和有限规划视界优化预防性维修间隔
Pub Date : 1900-01-01 DOI: 10.4018/978-1-7998-7943-5.ch006
Antonio Sánchez-Herguedas, Adolfo Crespo-Márquez, Francisco Rodrigo-Muñoz
This chapter uses a semi-Markov process and the z transform to find the optimal preventive maintenance interval when dealing with maintenance decision making for a finite time planning horizon. The result is a method that can be easily implemented to assets for which a Weibull reliability analysis exists. The suggested preventive interval formulation is simple and practical. The requirements to apply this simple formula are related to the existence of asset´s reliability data as well as cost/rewards that the assets have when remaining or transitioning to a given state. The application of this method can be very straightforward, and the tool can become a good decision support tool allowing “what if” analysis for different time horizon and maintenance policies.
在处理有限时间规划范围内的维修决策时,本章使用半马尔可夫过程和z变换来寻找最优预防性维修间隔。结果表明,该方法可以很容易地实现对存在威布尔可靠性分析的资产。建议的预防间隔公式简单实用。应用这个简单公式的要求与资产可靠性数据的存在以及资产在保持或过渡到给定状态时的成本/回报有关。该方法的应用可以非常直接,并且该工具可以成为一个很好的决策支持工具,允许对不同的时间范围和维护策略进行“假设”分析。
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引用次数: 1
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Cases on Optimizing the Asset Management Process
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