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Study on Solidification and Phase Transformation Behaviors in Ni-based Superalloy IN625 镍基高温合金IN625的凝固和相变行为研究
IF 1.2 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-04-05 DOI: 10.3365/kjmm.2023.61.4.261
S. Ham, Junho Park, C. Jo, Seung-Ho Yang, Y. Joo, J. Gu, Jehyun Lee
The solidification and phase transformation behaviors of IN625 with low C and Fe were investigated through directional solidification and quenching experiments. The primary and secondary dendrite arm spacing decreased exponentially as the solidification rate increased, demonstrating good agreement with theoretical equations. The MC carbide formed at a constant temperature gradient regardless of the solidification rate. It is reasonable to assume that the Laves phase solidified in the final stage of solidification, as it was found at the bottom of the mushy zone. The morphologies and sizes of the MC carbide and the Laves phase were closely related to the solidification rate. Increasing the solidification rate at a constant thermal gradient resulted in the development of the MC carbide from blocky to Chinese script, and eventually spotty shapes, along with decreasing size. As a result of this research, it is believed that the weldability of the alloy could be improved at the expense of mechanical properties, especially with low C and Fe contents and a relatively high solidification rate, which are able to generate the finely distributed MC and Laves phase.
通过定向凝固和淬火实验,研究了低碳低铁IN625的凝固和相变行为。随着凝固速率的增加,一次和二次枝晶臂间距呈指数下降,与理论方程吻合良好。无论固化速率如何,MC碳化物都是在恒定的温度梯度下形成的。可以合理地假设Laves相在凝固的最后阶段凝固,因为它是在糊状区的底部发现的。MC碳化物和Laves相的形貌和尺寸与凝固速率密切相关。在恒定的热梯度下提高凝固速率导致MC碳化物从块状发展为汉字,并最终形成点状,同时尺寸减小。由于这项研究,人们认为可以以牺牲机械性能为代价来提高合金的可焊性,特别是在低C和Fe含量以及相对较高的凝固速率的情况下,能够产生精细分布的MC和Laves相。
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引用次数: 0
Interfacial Layer Effect on the Adhesion of the Ultra-Hard Thick TAC Film Deposition 界面层对超硬TAC厚膜沉积附着力的影响
IF 1.2 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-03-05 DOI: 10.3365/kjmm.2023.61.3.157
S. Lim, J. Huh
Carbon-based thin film tool coatings, such as diamond-like carbon (DLC), have excellent lowfriction and anti-sticking properties. These thin films are widely used for the cutting and machining of increasingly widely-used lightweight non-metallic and non-ferrous metal materials, as a part of countermeasures against global warming. However, non-metallic and non-ferrous metal materials are significantly inferior in strength and heat resistance compared to iron-based metals. Therefore, they are primarily employed in high-content fiber reinforced composite materials, which significantly improves their mechanical and thermal properties. Tetrahedral amorphous carbon (TAC) coating has a hardness level similar to diamond coating. However, when TAC is deposited as a thick film, delamination of the coating layer may occur because of the high internal compressive stress between the carbide-based substrate and coating layer, thereby restricting its scalability to other applications. Other factors to be controlled for thick film TAC deposition include minimizing droplets generated during the coating process, and improving interfacial properties like hardness and fatigue resistance. Here, C in the form of CH4, which has high solubility over Cr and forms various compounds, was added during the interfacial deposition process, between the carbide and TAC, to improve interfacial strength and adhesion by precipitation of carbide at the interface. This eventually led to thick TAC film with the thickness and adhesion of commercially viable thick film.
碳基薄膜工具涂层,如类金刚石(DLC),具有优异的低摩擦和防粘性能。这些薄膜广泛用于日益广泛使用的轻质非金属和有色金属材料的切割和加工,作为应对全球变暖的一部分。然而,非金属和有色金属材料在强度和耐热性方面明显不如铁基金属。因此,它们主要用于高含量的纤维增强复合材料,这大大提高了它们的机械和热性能。四面体非晶碳(TAC)涂层具有与金刚石涂层相似的硬度水平。然而,当TAC作为厚膜沉积时,由于碳化物基基材与涂层之间存在较高的内部压应力,可能导致涂层分层,从而限制了其在其他应用中的可扩展性。厚膜TAC沉积需要控制的其他因素包括最小化涂层过程中产生的液滴,以及提高硬度和抗疲劳性等界面性能。在这里,在碳化物和TAC的界面沉积过程中,以CH4形式加入C,在Cr上具有高溶解度并形成多种化合物,通过在界面处析出碳化物来提高界面强度和附着力。这最终导致TAC厚膜具有商业上可行的厚膜的厚度和附着力。
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引用次数: 0
Electrical, Thermal, and Thermoelectric Transport Properties of Co-Doped n-type Cu0.008Bi2Te2.6Se0.4 Polycrystalline Alloys 共掺杂n型Cu0.008Bi2Te2.6Se0.4多晶合金的电、热、热电输运性质
IF 1.2 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-03-05 DOI: 10.3365/kjmm.2023.61.3.206
Ok Kyu Park, Taewan Kim, M. Heo, S. Park, Se Woong Lee, Hyunmin Cho, Sang‐il Kim
Bi2Te3-based alloys have been extensively studied as thermoelectric materials near room temperature. In this study, the electrical, thermal, and thermoelectric transport properties of a series of Co-doped n-type Cu0.008Bi2Te2.6Se0.4 polycrystalline alloys (Cu0.008Bi2−xCoxTe2.6Se0.4, x = 0, 0.03, 0.06, 0.09 and 0.12) are investigated. The electrical conductivity of the Cu0.008Bi1.97Co0.03Te2.6Se0.4 (x = 0.03) sample was significantly enhanced, by 34%, to 1199 S/cm compared to 793 S/cm of the pristine Cu0.008Bi2Te2.6Se0.4 (x = 0) sample at 300 K, and gradually decreased to 906 S/cm for x = 0.12 upon further doping. Power factors of the Co-doped samples decreased compared to the 3.26 mW/mK2 of the pristine Cu0.008Bi2Te2.6Se0.4 sample at 300 K. Meanwhile, the power factor of the Cu0.008Bi1.97Co0.03Te2.6Se0.4 (x = 0.03) sample became higher at 520 K. The lattice thermal conductivities of the Co-doped samples decreased due to additional point defect phonon scattering by the Co dopant. Consequently, the zT for the Cu0.008Bi1.97Co0.03Te2.6Se0.4 alloy at 520 K was 0.83, which is approximately 15% larger than that of pristine Cu0.008Bi2Te2.6Se0.4, while the zT of the Cu doped samples at 300 K was smaller than that of the pristine Cu0.008Bi2Te2.6Se0.4 sample. Electrical transport properties of the Co-doped Cu0.008Bi2−xCoxTe2.6Se0.4 samples were analyzed by experimental phenomenological parameters, including the density-of-state, effective mass, weighted mobility, and quality factor.
Bi2Te3基合金作为接近室温的热电材料已被广泛研究。在本研究中,研究了一系列Co掺杂的n型Cu0.008Bi2Te2.6Se0.4多晶合金(Cu0.008Be2−xCoxTe2.6Se0.4,x=0、0.03、0.06、0.09和0.12)的电学、热学和热电输运特性。在300K下,Cu0.008Bi1.97Co0.03Te2.6Se0.4(x=0.03)样品的电导率与原始Cu0.008Be2Te2.6Se0.4(y=0)样品的793 S/cm相比显著提高了34%,达到1199 S/cm,并且在进一步掺杂后,当x=0.12时,电导率逐渐降低到906 S/cm。与300K时原始Cu0.008Bi2Te2.6Se0.4样品的3.26mW/mK2相比,Co掺杂样品的功率因数降低。同时,Cu0.008Ti1.97Co0.03Te2.6Se0.4(x=0.03)样品的功率因子在520K时变得更高。由于Co掺杂剂的额外点缺陷声子散射,Co掺杂的样品的晶格热导率降低。因此,Cu0.008Bi1.97Co0.03Te2.6Se0.4合金在520 K下的zT为0.83,比原始Cu0.008Be2Te2.6Se0.4的zT大约15%,而Cu掺杂样品在300 K下的zT小于原始Cu0.008 Bi2Te2.6Se0.4样品的zT。通过实验唯象参数,包括态密度、有效质量、加权迁移率和质量因子,分析了Co掺杂Cu0.008Bi2−xCoxTe2.6Se0.4样品的电输运特性。
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引用次数: 1
The Mechanism behind the High Thermoelectric Performance in YbCd2-xMgxSb2 YbCd2-xMgxSb2高热电性能的机理
IF 1.2 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-03-05 DOI: 10.3365/kjmm.2023.61.3.198
Seung-Hwan Kwon, Sang‐il Kim, M. Heo, W. Seo, J. Roh, Heesun Yang, Hyun-sik Kim
YbCd2Sb2 is a promising Zintl compound for waste heat recovery applications due to its low thermal conductivity, originating from its complex crystal structure. Many strategies such as alloying or doping have been suggested to further reduce the thermal conductivity of YbCd2Sb2 to improve its thermoelectric performance. However, the effects of alloying or doping on the electronic transport properties of YbCd2Sb2 have not been evaluated in detail. Here, previously reported thermoelectric properties of YbCd2-xMgxSb2 (x = 0, 0.2, 0.4) with drastic thermal conductivity suppression were evaluated using the Single Parabolic Band (SPB) model and Callaway von Bayer (CvB) model. The SPB and CvB models evaluate any changes in electronic band parameters and phonon scattering strength, respectively, due to Mg alloying. Based on the SPB model, Mg alloying deteriorated the weighted mobility, mostly due to non-degenerate mobility reduction. However, the magnitude of point-defect phonon scattering significantly increased with Mg alloying, as evaluated by the CvB model. As a result, the maximum zT is achieved when x = 0.4 at 700 K despite the decreased electronic transport properties from Mg alloying. Our work suggests that carefully designed alloying can improve the thermoelectric performance of the Zintl compound even when it changes its electronic and thermal transport properties in opposite directions.
YbCd2Sb2由于其复杂的晶体结构而具有低导热性,是一种很有前途的废热回收Zintl化合物。为了进一步降低YbCd2Sb2的导热系数,提高其热电性能,人们提出了合金化或掺杂等多种策略。然而,合金化或掺杂对YbCd2Sb2电子输运性质的影响尚未得到详细的评价。本文采用单抛物带(SPB)模型和Callaway von Bayer (CvB)模型对先前报道的具有剧烈导热抑制的YbCd2-xMgxSb2 (x = 0,0.2, 0.4)的热电性能进行了评估。SPB和CvB模型分别评估了Mg合金化对电子带参数和声子散射强度的影响。基于SPB模型,Mg合金恶化了合金的加权迁移率,主要是由于非简并迁移率降低。然而,通过CvB模型评估,Mg合金的点缺陷声子散射强度显著增加。结果表明,尽管Mg合金的电子输运性能降低,但在700 K时x = 0.4时zT达到最大值。我们的研究表明,精心设计的合金可以改善Zintl化合物的热电性能,即使它在相反的方向上改变了它的电子和热输运性质。
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引用次数: 0
Effects of Applied Cathodic Current on Hydrogen Infusion, Embrittlement, and Corrosion-Induced Hydrogen Embrittlement Behaviors of Ultra-High Strength Steel for Automotive Applications 外加阴极电流对汽车用超高强度钢的氢注入、脆化和腐蚀诱发氢脆化行为的影响
IF 1.2 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-03-05 DOI: 10.3365/kjmm.2023.61.3.145
Hye Rin Bang, Jin Sung Park, Sang Heon Kim, T. Kim, M. Oh, Sung Jin Kim
The effects of the electrogalvanizing conditions (a combination of plating current and time) on hydrogen infusion, embrittlement, and corrosion-induced hydrogen embrittlement (HE) behaviors of ultra-high strength steel were examined. A range of experimental and analytical methods, including electrochemical impedance spectroscopy, hydrogen permeation, polarization, and slow strain rate test, were employed. The results showed that the applied cathodic current density during electrogalvanizing had an inverse relationship with the Zn crystalline size. A smaller cathodic current density and longer plating time led to a larger crystalline size, resulting in a higher infusion rate of hydrogen atoms, and HE-sensitivity (i.e., mechanical degradation with larger density of secondary crack in fracture surface). On the other hand, a larger cathodic current density and shorter plating time caused a higher anodic dissolution rate and smaller polarization resistance of the coating when exposed to neutral aqueous environments. Hence, a higher rate of galvanic corrosion between the coating and exposed steel substrate (e.g., locally damaged areas around coating layer) resulted in a higher infusion rate of hydrogen atoms and HE-sensitivity. This study provides insight into the desirable plating conditions for electro-Zn plating on ultra-high strength steels with enhanced resistance to hydrogen infusion and embrittlement, induced by aqueous corrosion.
研究了电镀锌条件(电镀电流和时间的组合)对超高强度钢的氢注入、脆化和腐蚀诱发氢脆(HE)行为的影响。采用了一系列的实验和分析方法,包括电化学阻抗谱、氢渗透、极化和慢应变速率测试。结果表明,电镀锌过程中施加的阴极电流密度与锌的晶粒度成反比。较小的阴极电流密度和较长的电镀时间导致较大的晶体尺寸,导致较高的氢原子注入速率和HE敏感性(即,断裂表面二次裂纹密度较大的机械退化)。另一方面,当暴露于中性水性环境时,较大的阴极电流密度和较短的电镀时间导致较高的阳极溶解速率和较小的涂层极化电阻。因此,涂层和暴露的钢基体(例如,涂层周围的局部损坏区域)之间较高的电偶腐蚀速率导致较高的氢原子注入速率和HE敏感性。这项研究深入了解了在超高强度钢上进行电镀锌所需的电镀条件,该钢具有增强的抗氢注入和水腐蚀引起的脆化性能。
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引用次数: 1
Electronic Transport Properties of Bi<sub>2</sub>Te<sub>2.7</sub>Se<sub>0.3</sub> Fabricated by Hot Extrusion Bi&lt;sub&gt;2&lt;/sub&gt; te&gt;2.7&lt;/sub&gt;Se&lt;sub&gt;0.3&lt;/sub&gt;热挤压成形
4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-03-05 DOI: 10.3365/kjmm.2023.61.3.213
Jeong Yun Hwang, Rahidul Hasan, Kyu Hyoung Lee
Herein we report the optimized processing conditions of hot extrusion for fabricating an n-type Bi2Te2.7Se0.3 thermoelectric compound, with high electronic transport properties as well as improved mechanical reliability. We fabricated a Bi2Te2.7Se0.3 extrudate that was 3.8 mm in diameter and 700 mm in length by controlling the processing parameters of temperature and pressure. A 3-point bending strength of over 70 MPa, which is 7 times higher that of the commercial zone melting ingot, was obtained in the samples prepared at 460 oC temperature under 6–6.5 MPa pressure. The samples benefitted from the formation of a highly-dense microstructure (relative density > 98%). It is noted that the electronic transport properties (electrical conductivity and Seebeck coefficient) could be manipulated by controlling the applied pressure of hot extrusion at 460 oC, mainly due to the change in the characteristics of the 00l crystal orientation, which originated from grain rotation and rearrangement. Power factor values of ~2.9 mW/mK2 at 300 K and ~2.95 mW/mK2 at 320 K, similar to those of sintered bulks, were obtained in the hot extrudate fabricated under processing parameters of 460 oC and 6 MPa. Moreover, a high power factor value of 2.25 mW/mK2 was observed even at the high temperature of 480 K, which is 70% higher than that of Bi2Te2.7Se0.3 bulk fabricated by hot pressing.
在此,我们报告了优化的热挤压加工工艺条件,用于制造<i>n</i> 2</sub>Te<sub>2.7</sub> se>0.3</sub>热电化合物,具有高电子输运性能和提高的机械可靠性。我们制造了一个Bi<sub>2</sub>Te<sub>2.7</sub> se>0.3</sub>通过控制温度和压力等工艺参数,可挤出直径为3.8 mm、长度为700 mm的物料。在6-6.5 MPa压力下,在460 <sup> 0 </sup>C温度下制备的试样,获得了超过70 MPa的3点抗弯强度,是商业区熔炼钢锭的7倍。样品受益于高密度微观结构的形成(相对密度>98%)。注意到,通过控制热挤压施加压力在460 <sup> 0< /sup>C,可以控制电子输运性质(电导率和塞贝克系数),这主要是由于00<i>l</i>晶体取向,源于晶粒的旋转和重排。功率因数值为~2.9 mW/mK<sup>2</sup>在300 K和~2.95 mW/mK<sup>2</sup>在温度为460℃/℃,温度为6 MPa的条件下,制备的热挤压物在320 K时获得了与烧结块体相似的形貌。此外,2.25 mW/mK<的高功率因数值sup>2</sup>比Bi<sub>2</sub>Te<sub>2.7</sub>Se<sub>0.3</sub>热压成型的体块。
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引用次数: 0
Synthesis, Characterization, and Electromagnetic Wave Absorbing Properties of La0.7Sr0.3MnO3 La0.7Sr0.3MnO3的合成、表征及电磁波吸收性能
IF 1.2 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-03-05 DOI: 10.3365/kjmm.2023.61.3.183
Jae-Hee Heo, Young-Min Kang
Perovskite manganese La0.7Sr0.3MnO3 (LSMO) powders were prepared by sol-gel synthesis and calcination in the temperature (T) range of 500~1200 o C and their structures and electromagnetic (EM) wave absorption properties were investigated. X-ray diffraction (XRD) analysis revealed that the crystalline perovskite phase can be formed at T ≥ 600 oC. The average grain size was ~15 nm at the calcination temperature (Tcal) = 600 oC and it increased to ~1 μm when T cal increased up to 1200 oC. M-H curves of the samples showed soft magnetic behaviors for all the crystallized samples, and the value of saturation magnetization increased with increasing Tcal. The real and imaginary parts of permittivities and permeabilities were measured on LSMO powder-epoxy (10 wt%) composites using a network vector analyzer in the frequency range of 100 MHz ≤ f ≤ 18GHz. The complex permittivities (ε', ε") increased significantly in samples calcined above 800 oC because the concentration of free electrons increased, due to the LSMO's unique magnetotransport effect, as the crystallinity and the MS value increased significantly. As the Tcal increased, the height of the μ' and μ" spectra also gradually increased. The large values of ε', ε" of the LSMO-epoxy are dominant factors in the EM wave absorption characteristics, and it showed good absorption characteristics when it had a thickness of 1.5 mm or less at a frequency of 12 GHz or higher. At the same time, it also exhibited EM wave shielding ability by reflection in the several GHz band.
采用溶胶-凝胶法制备了钙钛矿型锰La0.7Sr0.3MnO3(LSMO)粉体,并在500~1200℃的温度范围内煅烧,研究了其结构和电磁波吸收性能。X射线衍射(XRD)分析表明,在T≥600℃时可以形成晶体钙钛矿相。在煅烧温度(Tcal)=600℃时,平均晶粒尺寸为~15 nm,当T cal增加到1200℃时,晶粒尺寸增加到~1μm。样品的M-H曲线显示出所有结晶样品的软磁行为,并且饱和磁化强度值随着Tcal的增加而增加。使用网络矢量分析仪在100MHz≤f≤18GHz的频率范围内测量了LSMO粉末环氧树脂(10wt%)复合材料的介电常数和磁导率的实部和虚部。在800℃以上煅烧的样品中,由于LSMO独特的磁输运效应,随着结晶度和MS值的显著增加,自由电子的浓度增加,复介电常数(ε',ε“)显著增加。随着Tcal的增加,μ'和μ”光谱的高度也逐渐增加。LSMO环氧树脂的ε’,ε”的大值是影响其电磁波吸收特性的主要因素,当其厚度为1.5mm或更小时,在12GHz或更高的频率下表现出良好的吸收特性。同时,它还通过在几个GHz频带中的反射表现出电磁波屏蔽能力。
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引用次数: 1
Fabrication of Ruthenium-Based Transition Metal Nanoparticles/Reduced Graphene Oxide Hybrid Electrocatalysts for Alkaline Water Splitting 钌基过渡金属纳米颗粒/还原氧化石墨烯杂化电催化剂的制备
IF 1.2 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-03-05 DOI: 10.3365/kjmm.2023.61.3.190
Eun Been Lee, S. Jo, Sang Jun Kim, Gil-Ryeong Park, Jung Woo Lee
Green hydrogen has attracted significant attention as one of the future energy sources because no greenhouse gases are emitted during production and its energy density is much higher than fossil fuels. Precious metals such as platinum (Pt) and iridium (Ir)-based catalysts are commonly used for water splitting catalysts. However, because of high cost of these precious metals, the mass production of green hydrogen is restricted. In this study, water splitting catalysts based on relatively inexpensive ruthenium (Ru), cobalt (Co), and iron (Fe) were synthesized. The metal nanoparticles were anchored on reduced graphene oxide (rGO) by a microwave-assisted process. The nanoparticles were uniformly distributed on the rGO supports with sizes of about 1.5 and 2 nm in Ru/rGO and RuCoFe/rGO, respectively. This promoted the reaction by further increasing the specific surface area of the catalysts. In addition, it was confirmed by EDS mapping results that the nanoparticles were made of RuCoFe alloy. Among the prepared catalysts, Ru/rGO was excellent toward the hydrogen evolution reaction (HER), which required an overpotential of 50 mV to reach a current density of −10 mA cm−2. In addition, RuCoFe/rGO, which contained the RuCoFe alloy, was the best for the oxygen evolution reaction (OER), and it required 362 mV at the current density of 10 mA cm−2.
由于生产过程中不排放温室气体,且能量密度远高于化石燃料,绿色氢作为未来能源之一备受关注。铂基催化剂(Pt)和铱基催化剂(Ir)等贵金属通常用于水裂解催化剂。然而,由于这些贵金属的高成本,限制了绿色氢的大规模生产。在本研究中,合成了基于相对便宜的钌(Ru)、钴(Co)和铁(Fe)的水裂解催化剂。通过微波辅助工艺将金属纳米颗粒固定在还原氧化石墨烯(rGO)上。在Ru/rGO和RuCoFe/rGO中,纳米颗粒均匀分布在rGO载体上,尺寸分别为1.5 nm和2 nm。这通过进一步增加催化剂的比表面积来促进反应。此外,能谱图结果证实了纳米颗粒是由RuCoFe合金制成的。在制备的催化剂中,Ru/rGO对析氢反应(HER)表现优异,该反应需要50 mV的过电位才能达到−10 mA cm−2的电流密度。此外,含有RuCoFe合金的RuCoFe/rGO在10 mA cm−2的电流密度下需要362 mV才能进行出氧反应(OER)。
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引用次数: 0
Properties of Y2O3 Dispersion Strengthened W Fabricated by Ultrasonic Spray Pyrolysis and Pressure Sintering 超声喷雾热解-压力烧结制备Y2O3弥散增强W材料的性能
IF 1.2 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-03-05 DOI: 10.3365/kjmm.2023.61.3.170
Eui Seon Lee, Youn-Ji Heo, Ji Young Kim, Young-In Lee, M. Suk, Sung-Tag Oh
The effects of fabrication method on the microstructure and sinterability of W-1 wt% Y2O3 were analyzed. W composite powders dispersed with Y2O3 particles were synthesized by the ultrasonic spray pyrolysis process or the ultrasonic spray pyrolysis/polymer solution process. A dense composite was fabricated by a combination of spark plasma sintering and final hot isostatic pressing. The powder synthesized by the ultrasonic spray pyrolysis had fine dispersed particles on the surface of the cubic powder and was composed of W, Y2O3 and W-oxides. On the other hand, in the case of the ultrasonic spray pyrolysis/polymer solution process, the nano-sized particles formed agglomerates and existed only as pure W and Y2O3 phases. All the sintered compacts treated with HIP showed an increase in relative density, and the sintered compacts of the powder synthesized by the ultrasonic spray pyrolysis/polymer solution process showed a maximum relative density of 97~99% and a fine grain size. The change in microstructure with different powder processing was explained by the presence of W-oxide and the size and distribution of Y2O3 particles. The Vickers hardness of the sintered compact reached the largest value of about 5 GPa in the powder synthesized by the ultrasonic spray pyrolysis/polymer solution process, which was interpreted to be a result of the relatively high density and decreased grain size.
分析了制备方法对W-1 wt% Y2O3的显微组织和烧结性能的影响。采用超声喷雾热解或超声喷雾热解/聚合物溶液工艺制备了分散在Y2O3颗粒中的W复合粉体。采用火花等离子烧结和末热等静压相结合的方法制备了致密复合材料。超声波喷雾热解制备的粉体在立方粉体表面具有细小的分散颗粒,主要由W、Y2O3和W-氧化物组成。另一方面,超声波喷雾热解/聚合物溶液工艺中,纳米级颗粒形成团聚体,仅以纯W和Y2O3相存在。经HIP处理后的烧结体相对密度均有所增加,超声喷雾热解/聚合物溶液法制备的粉体烧结体相对密度最大可达97~99%,晶粒尺寸较细。w -氧化物的存在以及Y2O3颗粒的大小和分布可以解释不同粉末处理过程中微观结构的变化。超声喷雾热解/聚合物溶液法制备的粉末烧结体的维氏硬度最大,约为5 GPa,这可以解释为烧结体密度较高,晶粒尺寸减小的结果。
{"title":"Properties of Y2O3 Dispersion Strengthened W Fabricated by Ultrasonic Spray Pyrolysis and Pressure Sintering","authors":"Eui Seon Lee, Youn-Ji Heo, Ji Young Kim, Young-In Lee, M. Suk, Sung-Tag Oh","doi":"10.3365/kjmm.2023.61.3.170","DOIUrl":"https://doi.org/10.3365/kjmm.2023.61.3.170","url":null,"abstract":"The effects of fabrication method on the microstructure and sinterability of W-1 wt% Y2O3 were analyzed. W composite powders dispersed with Y2O3 particles were synthesized by the ultrasonic spray pyrolysis process or the ultrasonic spray pyrolysis/polymer solution process. A dense composite was fabricated by a combination of spark plasma sintering and final hot isostatic pressing. The powder synthesized by the ultrasonic spray pyrolysis had fine dispersed particles on the surface of the cubic powder and was composed of W, Y2O3 and W-oxides. On the other hand, in the case of the ultrasonic spray pyrolysis/polymer solution process, the nano-sized particles formed agglomerates and existed only as pure W and Y2O3 phases. All the sintered compacts treated with HIP showed an increase in relative density, and the sintered compacts of the powder synthesized by the ultrasonic spray pyrolysis/polymer solution process showed a maximum relative density of 97~99% and a fine grain size. The change in microstructure with different powder processing was explained by the presence of W-oxide and the size and distribution of Y2O3 particles. The Vickers hardness of the sintered compact reached the largest value of about 5 GPa in the powder synthesized by the ultrasonic spray pyrolysis/polymer solution process, which was interpreted to be a result of the relatively high density and decreased grain size.","PeriodicalId":17894,"journal":{"name":"Korean Journal of Metals and Materials","volume":" ","pages":""},"PeriodicalIF":1.2,"publicationDate":"2023-03-05","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"42179446","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Development of Alternative Reductant using Biomass for Reducing CO2 in Ironmaking Process 利用生物质还原炼铁过程中二氧化碳的替代还原剂的开发
IF 1.2 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-03-05 DOI: 10.3365/kjmm.2023.61.3.218
G. Kim, Han-Sang Oh, Jong Hyup Lee, Young Joo Park, Yu Bin Lee, Jae Hong Kwon, Byong-chul Kim
Technologies to reduce CO2 emissions in the steel industry have been actively developed since the early 1990s in order to deal with global climate change. In particular, the utilization of various types of biomass including wood, bamboo, grass, food and agricultural by-product are being attempted as carbon neutral fuels in the blast furnace process. In this study, an alternative reducing agent for coke and pulverized coal using biomass was developed and the effect on blast furnace performance and CO2 reduction was evaluated. The first investigation was whether a burden material made of torrefied biomass mixed with iron ore and coal (Iron-bearing Biomass Coke, IBC) could be used as a substitute for coke in the form of a carbonized briquette. In addition, a method of mixing torrefied biomass with pulverized coal (Bio-PC) to inject through tuyere in a blast furnace was examined. As a result, when coke was replaced with 10% of IBC, the reducibility of the sintered ore was improved in association with an increased CO gas utilization ratio, hence CO2 emissions decreased by 2.3%. Furthermore, the combustion efficiency of Bio-PC mixed with 10% of torrefied biomass was improved by 13.2%, thus, the amount of CO2 emissions was calculated to decrease by 4%. These results suggest that the possibility of using IBC and Bio-PC in blast furnaces, as they could effectively reduce CO2 emissions in the ironmaking process.
自20世纪90年代初以来,为了应对全球气候变化,钢铁行业积极开发了减少二氧化碳排放的技术。特别是,包括木材、竹、草、食品和农业副产品在内的各种类型的生物质正在尝试在高炉过程中作为碳中和的燃料进行利用。在本研究中,开发了一种利用生物质替代焦炭和煤粉的还原剂,并评估了其对高炉性能和CO2还原的影响。第一项研究是由与铁矿石和煤混合的烘干生物质制成的炉料(含铁生物质焦炭,IBC)是否可以以碳化型煤的形式用作焦炭的替代品。此外,还研究了一种将烘干生物质与煤粉(Bio-PC)混合在高炉风口喷射的方法。结果,当用10%的IBC代替焦炭时,烧结矿的还原性随着CO气体利用率的提高而提高,因此CO2排放量减少了2.3%。此外,与10%的烘干生物质混合的Bio-PC的燃烧效率提高了13.2%,因此,CO2排放量计算减少了4%。这些结果表明,在高炉中使用IBC和Bio-PC是可能的,因为它们可以有效地减少炼铁过程中的二氧化碳排放。
{"title":"Development of Alternative Reductant using Biomass for Reducing CO2 in Ironmaking Process","authors":"G. Kim, Han-Sang Oh, Jong Hyup Lee, Young Joo Park, Yu Bin Lee, Jae Hong Kwon, Byong-chul Kim","doi":"10.3365/kjmm.2023.61.3.218","DOIUrl":"https://doi.org/10.3365/kjmm.2023.61.3.218","url":null,"abstract":"Technologies to reduce CO2 emissions in the steel industry have been actively developed since the early 1990s in order to deal with global climate change. In particular, the utilization of various types of biomass including wood, bamboo, grass, food and agricultural by-product are being attempted as carbon neutral fuels in the blast furnace process. In this study, an alternative reducing agent for coke and pulverized coal using biomass was developed and the effect on blast furnace performance and CO2 reduction was evaluated. The first investigation was whether a burden material made of torrefied biomass mixed with iron ore and coal (Iron-bearing Biomass Coke, IBC) could be used as a substitute for coke in the form of a carbonized briquette. In addition, a method of mixing torrefied biomass with pulverized coal (Bio-PC) to inject through tuyere in a blast furnace was examined. As a result, when coke was replaced with 10% of IBC, the reducibility of the sintered ore was improved in association with an increased CO gas utilization ratio, hence CO2 emissions decreased by 2.3%. Furthermore, the combustion efficiency of Bio-PC mixed with 10% of torrefied biomass was improved by 13.2%, thus, the amount of CO2 emissions was calculated to decrease by 4%. These results suggest that the possibility of using IBC and Bio-PC in blast furnaces, as they could effectively reduce CO2 emissions in the ironmaking process.","PeriodicalId":17894,"journal":{"name":"Korean Journal of Metals and Materials","volume":" ","pages":""},"PeriodicalIF":1.2,"publicationDate":"2023-03-05","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"46010783","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
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Korean Journal of Metals and Materials
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