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Covalent surface modification of 2024 aluminum alloy surface by self-assembly dodecyl phosphate film towards corrosion protection 自组装十二烷基磷酸膜对2024铝合金表面的共价表面改性
Pub Date : 2021-05-14 DOI: 10.3390/cmdwc2021-10040
Da-Hai Xia, C. Pan, Shi-zhe Song, Weixian Jin, Wenbin Hu, Baomin Fan
s: This work was to prepare a layer of dodecyl phosphate (DDPO4) film on 2024 aluminum alloy substrate for corrosion protection by self-assembling. The prepared DDPO4 self-assembly monolayers (SAMs) properties were characterized by X-ray photoelectron spectroscopy (XPS), water contact angle measurement (CA), and electrochemical impedance spectroscopy (EIS). Experimental results indicated that DDPO4 was successfully assembled on aluminum alloy substrate via covalent bond attachment. The modified surface was hydrophobic due to the DDPO4 attached to the oxide surface and a hydrocarbon tail-up orientation. In order to build a molecular adsorption dynamics model, the impact of temperature and pH values for assembling process has also been evaluated. Accelerated corrosion test showed that the DDPO4 modified 2024 aluminum alloy substrate exhibited excellent corrosion resistance in an electrolyte containing 0.01M Cl − + 0.01M SO 42− , and no apparent corrosion pits were observed after an exposure of 96 h. The charge transfer resistance of the DDPO4 covered aluminum alloy was ∼ 100 times larger than that of the blank aluminum alloy. The results of molecular dynamic (MD) simulation for DDPO4 adsorbed on the Al 2 O 3 (110) face indicate that the head group of DDPO4 is the active group and bind as tridentate with the O in P=O bond can adsorbed on the Al 2 O 3 surface.
5:采用自组装的方法在2024铝合金基体上制备了一层用于防腐的十二烷基磷酸(DDPO4)薄膜。采用x射线光电子能谱(XPS)、水接触角测量(CA)和电化学阻抗谱(EIS)对制备的DDPO4自组装单层(SAMs)进行了表征。实验结果表明,通过共价键在铝合金基体上成功组装了DDPO4。由于DDPO4附着在氧化物表面,并且呈碳氢化合物尾部取向,修饰后的表面具有疏水性。为了建立分子吸附动力学模型,还评估了温度和pH值对组装过程的影响。加速腐蚀试验表明,DDPO4修饰的2024铝合金基片在含有0.01M Cl−+ 0.01M SO 42−的电解液中具有优异的耐蚀性,暴露96 h后未发现明显的腐蚀坑,其电荷转移电阻比空白铝合金大约100倍。对吸附在al2o3(110)表面的DDPO4进行了分子动力学(MD)模拟,结果表明,DDPO4的头基为活性基团,与P=O键中的O形成三叉键,可以吸附在al2o3表面。
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引用次数: 0
Passive film evolution over 2.5 years of lean-duplex stainless steel reinforcements embedded in mortar containing chlorides 在含有氯化物的砂浆中嵌入精益双相不锈钢增强材料的钝化膜演化超过2.5年
Pub Date : 2021-05-14 DOI: 10.3390/cmdwc2021-10047
Ulises Martin Diaz, J. Bosch, J. Ress, D. Bastidas
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引用次数: 0
Corrosion of steel in synthetic fly ash pore solution 钢在合成粉煤灰孔隙溶液中的腐蚀
Pub Date : 2021-05-14 DOI: 10.3390/cmdwc2021-10048
Juan Bosch Giner, D. Bastidas, U. Martin, J. Ress
s: Herein, the corrosion behavior of steel exposed to fly ash (FA) synthetic pore solution and carbonated FA synthetic pore solution is presented. A better understanding of corrosion phenomena of steel embedded in FA binder will be achieved if the corrosion mechanisms in the pore solution are disentangled. As such a more sustainable cementing material will be suitable for the construction industry. Electrochemical tests such as cyclic potentiodynamic curves (CPP) and electrochemical impedance spectroscopy (EIS) were performed in order to characterize the corrosion behavior of steel in chloride contaminated FA synthetic pore solution as well as the carbonation effect. Results showed that FA synthetic pore solution was able to repassivate the steel even with chloride contents of 0.1M NaCl. Furthermore, the combined effect of chloride and carbonation induced corrosion was observed, showing corrosion rates of 3.547 × 10 ‒5 A/cm 2 in FA carbonated pore solution containing 0.6M NaCl.
本文研究了粉煤灰(FA)合成孔溶液和碳化FA合成孔溶液对钢的腐蚀行为。如果能理清孔隙溶液中的腐蚀机理,将有助于更好地理解钢在FA粘结剂中的腐蚀现象。因此,更可持续的水泥材料将适用于建筑行业。通过循环动电位曲线(CPP)和电化学阻抗谱(EIS)等电化学测试,表征了钢在氯化物污染的FA合成孔溶液中的腐蚀行为以及碳化效应。结果表明,当氯化钠含量为0.1M NaCl时,FA合成孔溶液仍能对钢进行再钝化。在含0.6M NaCl的FA碳化孔溶液中,氯化物和碳化作用的腐蚀速率为3.547 × 10 -5 A/ cm2。
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引用次数: 0
Cresol red as corrosion inhibitor in chitosan thin layers on zinc 甲酚红在壳聚糖薄层锌表面的缓蚀作用
Pub Date : 2021-05-14 DOI: 10.3390/cmdwc2021-10043
Regina- Henriett Buier, G. Szabó, L. Muresan
Introduction Chitosan (Chit) is a biopolymer which is synthesized by the deacetylation of chitin extracted from the shells of crustaceans. In the past few years, chitosan was widely used in physical and electrochemical research due to its costefficiency, low toxicity and ecofriendly nature [1]. The corrosion inhibition potential of chitosan is due to the amino and hydroxyl groups present in the polymer structure. Chitosan can provide a possible temporary coating on several metal layers [2-3] and the anti-corrosive properties can improve by adding different inhibitors in the chitosan system. Cresol red (CR) is a widely used pH indicator, red below 1 pH, yellow/orange at pH below 7.2 and purple color at pH higher than 8.8. In the pH range between 7.2 and 8.8 is red [4]. This study focuses on the influence of cresol red as a possible corrosion inhibitor for chitosan thin layers on zinc substrates and at the same time a possible indicator of corrosion process starting by color change of the coating.
壳聚糖(Chit)是从甲壳类动物的壳中提取甲壳素进行脱乙酰反应而合成的一种生物聚合物。近年来,壳聚糖因其经济、低毒、环保等特点,在物理和电化学研究中得到了广泛的应用[1]。壳聚糖的缓蚀潜力是由于聚合物结构中存在的氨基和羟基。壳聚糖可以在几种金属层上提供可能的临时涂层[2-3],并且通过在壳聚糖体系中添加不同的抑制剂可以提高其防腐性能。甲酚红(Cresol red, CR)是一种广泛使用的pH指示剂,pH值低于1时呈红色,pH值低于7.2时呈黄色/橙色,pH值高于8.8时呈紫色。pH值在7.2 ~ 8.8之间为红色[4]。研究了甲酚红作为锌基壳聚糖薄层缓蚀剂的影响,同时也研究了甲酚红作为锌基壳聚糖薄层颜色变化开始的腐蚀过程的可能指标。
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引用次数: 0
Corrosion resistance of aluminium against salt hydrates used for latent heat storage by using different coating materials 不同涂层材料对潜热储用盐水合物铝的耐蚀性研究
Pub Date : 2021-05-14 DOI: 10.3390/cmdwc2021-10045
M. P. Alferez Luna, Franziska Klünder, S. Gschwander
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引用次数: 0
Corrosion of AZ31 with LDH conversion coatings loaded with inorganic inhibitors. 载无机缓蚀剂的LDH转化涂层对AZ31的腐蚀。
Pub Date : 2021-05-14 DOI: 10.3390/cmdwc2021-10041
B. Pillado, M. Mohedano, R. del Olmo, B. Mingo, E. Matykina, R. Arrabal
: Layered Double Hydroxides (LDHs) coatings were developed for corrosion protection of AZ31 Mg alloy. LDH coatings were fabricated under co-precipitation conditions and applied under hydrothermal conditions. Two different systems Zn-Al LDH and Li-Al LDH were studied. Specimens were post-treated via immersion for 2 h at 45 ºC in Na 2 WO 4 ·H 2 O or LiNO 3 baths respectively, to produce Zn-Al LDH(W) and Li-Al LDH(Li). The characterization of the coatings was carried out by field-emission scanning electron microscope (FESEM), X-ray diffraction (XRD) and Fourier transform infrared spectroscopy (FTIR). The corrosion process was studied by electrochemical impedance spectroscopy (EIS) and scanning vibrating electrode technique (SVET). Surface was also evaluated by water drop contact angle and paint adhesion test by using an epoxy primer. The characterization of the coating revealed two-layered coatings with a denser inner layer and a flaky outer layer. Both coatings improved the corrosion resistance of the AZ31 alloy. Loading with inhibitor further increased the corrosion resistance by one order of magnitude (Bare substrate, Z 10mHz ⁓ 102 Ω cm2 ; LDH, Z 10mHz ⁓ 103-4 Ω cm2 ; LDH-inhibitor, Z 10mHz ⁓ 105 Ω cm2 ).
:研制了AZ31镁合金层状双氢氧化物(LDHs)涂层。在共沉淀条件下制备LDH涂层,并在水热条件下应用。研究了Zn-Al LDH和Li-Al LDH两种不同体系。样品在45℃下分别在na2wo4·h2o或lino3中浸泡2 h,得到Zn-Al LDH(W)和Li- al LDH(Li)。采用场发射扫描电镜(FESEM)、x射线衍射(XRD)和傅里叶变换红外光谱(FTIR)对涂层进行了表征。采用电化学阻抗谱(EIS)和扫描振动电极技术(SVET)对腐蚀过程进行了研究。并用环氧底漆对表面进行了水滴接触角测试和涂料附着力测试。涂层的表征揭示了具有较致密的内层和片状外层的双层涂层。两种涂层均提高了AZ31合金的耐蚀性。加载缓蚀剂进一步提高了一个数量级的耐蚀性(裸基板,Z 10mHz⁓102 Ω cm2;LDH, z10mhz⁓103-4 Ω cm2;ldh抑制剂,z10mhz⁓105 Ω cm2)。
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引用次数: 0
Microencapsulated corrosion inhibitors for controlled release in simulated concrete pore solutions 微封装缓蚀剂控制释放模拟混凝土孔隙溶液
Pub Date : 2021-05-13 DOI: 10.3390/cmdwc2021-10037
D. Bastidas, J. Ress, Ulises Diaz, J. Bosch
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引用次数: 0
Corrosion resistance of electroless nickel-boron coating in a bath exempt from stabilizer 化学镀镍硼涂层在不含稳定剂的镀液中的耐蚀性
Pub Date : 2021-05-13 DOI: 10.3390/cmdwc2021-10038
Muslum Yunacti, Alexandre Mégret, A. Montagne, V. Vitry
: Electroless nickel-boron (ENB) coatings from borohydride-reduced bath have received wide acceptance thanks to their excellent hardness and superior wear resistance. Therefore, they have been considered as an alternative to hard chrome. However, the presence of a small amount of toxic heavy metals such as Pb or Tl in the plating bath restricts their application. These metallic salts are used to stabilize the bath, which is necessary to avoid abrupt decomposition, and are harmful towards the environment. A new bath, that is exempt from stabilizer, was designed for ENB plating. In this bath, the bath stability is achieved through the optimization of the concentration of complexing agent, pH adjuster, and reducing agent. An ENB coating from the new bath presents promising properties including modified surface morphology, excellent hardness, low friction coefficient, etc. Salt spray test (ASTM B117-07) and potentiodynamic polarization test results showed that the new ENB coating has a significantly better corrosion resistance than the conventional ENB coatings stabilized by Pb or Tl salts. In conclusion, the present ENB coating is produced in an environmentally friendly bath, and the deposit presents properties close to those of the conventional ENB deposit.
:硼氢化物还原浴化学镀镍硼(ENB)涂层由于其优异的硬度和优异的耐磨性而得到了广泛的认可。因此,它们被认为是硬铬的替代品。然而,在镀液中存在少量的有毒重金属,如Pb或Tl,限制了它们的应用。这些金属盐用于稳定浴液,这是避免突然分解所必需的,并且对环境有害。设计了一种不含稳定剂的新型ENB镀槽。在此浴液中,通过络合剂、pH调节剂和还原剂的浓度优化,达到浴液稳定性。该镀液制备的ENB涂层具有表面形貌改变、硬度优异、摩擦系数低等优点。盐雾试验(ASTM B117-07)和动电位极化试验结果表明,新型ENB涂层的耐蚀性明显优于传统的Pb或Tl盐稳定的ENB涂层。总之,目前的ENB涂层是在环保浴中生产的,镀层的性能与传统的ENB镀层接近。
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引用次数: 0
Investigation of the anti-corrosive effect of tannic acid embedded in silica coatings on Zn substrates 锌基二氧化硅涂层中单宁酸的防腐效果研究
Pub Date : 2021-05-13 DOI: 10.3390/cmdwc2021-10035
J. Both, G. Szabó, L. Muresan
Abstract: The replacement of environmentally harmful chromate coatings has been of great interest to the electrochemical industry. Compact silica coatings are a widely discussed inorganic coating alternative, to replace previously used toxic materials. Silica offers a feasible and simple method of passive corrosion protection, with the option of enhancement by incorporating different inhibitors into the matrix. Tannic acid is a non-toxic substance, that acts as cathodic corrosion inhibitor, by forming metal-tannate protective barriers. [1,2] The present study discusses the addition of different concentrations of tannic acid in nano-scale silica coatings, which were prepared by sol-gel technique and dip-coating method on Zn substrates. Long term corrosion measurements were carried out on the prepared substrates to check their durability and corrosion resistance. The thin layers were characterized by Electrochemical Impedance Spectroscopy (EIS) and Potentiodynamic Polarization Curves. It has been concluded that silica coatings containing tannic acid show promising EIS values and corrosion current densities, compared to the simple silica coatings. References: [1] E.Kushimerek, E. Chrzescijanska, Mater. Corros., 2015, 66(2), 169-174. [2] B. Qian, B. Han, M. Zheng, Corros. Sci., 2013, 72, 1-9.
摘要:替代对环境有害的铬酸盐涂层一直是电化学行业关注的热点。紧凑的二氧化硅涂料是一种广泛讨论的无机涂料替代品,以取代以前使用的有毒材料。二氧化硅提供了一种可行且简单的被动腐蚀保护方法,可以通过在基体中加入不同的抑制剂来增强。单宁酸是一种无毒物质,通过形成金属-单宁酸保护屏障,起到阴极缓蚀剂的作用。[1,2]本研究讨论了溶胶-凝胶法和浸涂法在锌基上制备纳米二氧化硅涂层时,加入不同浓度的单宁酸。对制备的基材进行了长期腐蚀测量,以检查其耐久性和耐腐蚀性。利用电化学阻抗谱(EIS)和动电位极化曲线对薄膜进行了表征。结果表明,含单宁酸的氧化硅涂层与普通氧化硅涂层相比,具有良好的EIS值和腐蚀电流密度。参考文献:[1]E. kushimerek, E. Chrzescijanska, Mater。Corros。浙江农业学报,2015,66(2),169-174。[2]钱斌,韩斌,郑明,等。科学。, 2013, 72, 1-9。
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引用次数: 0
Investigation of structural properties and corrosion inhibition mechanism of green corrosion inhibitors for mild steel in acidic media 绿色缓蚀剂对低碳钢在酸性介质中的结构性能及缓蚀机理的研究
Pub Date : 2021-05-12 DOI: 10.3390/cmdwc2021-10032
S. Khan, Muhammad Hussain, M. Quraishi
: Mild steel is often used in the construction of reaction vessels, storage tanks, and petroleum refineries, but it is heavily damaged by acid solutions. Despite ongoing developments in the production of corrosion-resistant materials, chemical inhibitors are also the most realistic and cost-effective method of corrosion prevention. Mild steel corrosion has been shown to be inhibited by organic compounds containing nitrogen, sulphur, oxygen, and heterocyclic compounds with a polar functional group and a conjugated double bond. Organic inhibitors come in a variety of forms, but the majority of them are both costly and harmful. As a result, finding low-cost and environmentally sustainable inhibitors remains a priority. A small number of non-toxic compounds from the pharmaceutically active compounds have been studied for their mild steel corrosion inhibition properties in acid media. Plant extracts are abundant in corrosion inhibitors that are safe for the environment. The extracts from the plant are non-toxic and easy to obtain. Many organic compounds with polar atoms like O, N, P, and S can be found in these extracts. Protective films are created as they are adsorbed onto the metal surface by these polar atoms. These ingredients adsorb according to a number of isotherms. By analysing data from weight loss measurements, tafel polarisation, and EIS investigations, we have studied structural features of a few green corrosion inhibitors and their mechanism of corrosion inhibition.
低碳钢常用于建造反应容器、储罐和石油精炼厂,但它易受酸性溶液的严重损坏。尽管耐腐蚀材料的生产在不断发展,但化学抑制剂也是最现实、最具成本效益的防腐方法。含有氮、硫、氧的有机化合物和具有极性官能团和共轭双键的杂环化合物抑制了低碳钢的腐蚀。有机抑制剂有多种形式,但大多数既昂贵又有害。因此,寻找低成本和环境可持续的抑制剂仍然是当务之急。从药物活性化合物中提取的少量无毒化合物在酸性介质中对低碳钢的缓蚀性能进行了研究。植物提取物富含对环境安全的缓蚀剂。该植物的提取物无毒,易于获得。在这些提取物中可以找到许多具有极性原子的有机化合物,如O、N、P和S。当它们被这些极性原子吸附到金属表面时,就形成了保护膜。这些成分根据若干等温线吸附。通过分析失重测量、tafel极化和EIS调查的数据,我们研究了几种绿色缓蚀剂的结构特征及其缓蚀机理。
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引用次数: 0
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Proceedings of 1st Corrosion and Materials Degradation Web Conference
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