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Vehicle Gap Analysis Program 车辆间隙分析程序
Pub Date : 2005-11-01 DOI: 10.4271/2005-01-3558
R. A. Jones, G. Mckinley, D. C. Creighton, J. Tingle
The Future Combat System Operational Requirements Document requires that manned and unmanned ground vehicles be capable of negotiating gaps 1.5- to 4.0-meters wide. Gaps include both natural and manmade obstacles. Overcoming battlespace gaps requires the ability to effectively conduct four tasks: prediction, definition, avoidance, and defeat. The inability to overcome gaps within the theater of operations will significantly impair the Future Force's responsiveness, agility, and sustainability. Researchers at the US Army Engineer Research and Development Center (ERDC), working in the field of vehicle mobility have developed methods to predict the physical interactions of vehicles with terrain mechanics. This physics-based simulation method uses research conducted at the ERDC to combine historical empirical laboratory and field evaluations with lumped parameter and numerical analysis to develop a simulated environment of the terrain. The terrain mechanics modeling is combined with a 2-dimensional vehicle dynamics model that predicts the traction required to maneuver through deformable terrains or gaps. The vehicle dynamics model is also designed to detect contact between the vehicle chassis and the terrain for vehicle and gap geometry analysis. The contact element is designed to provide both normal resistances during contact and act as a drag component representing the drag resistance between the vehicle chassis and the terrain. The combined terrain mechanics and vehicle dynamics models are called the Vehicle Gap Analysis Program (VGAP). This paper presents the application of the terrain mechanics research conducted in development of the VGAP and a verification of the VGAP.
未来作战系统作战要求文件要求有人驾驶和无人驾驶地面车辆能够通过1.5至4.0米宽的间隙。间隙包括自然和人为的障碍。克服战斗空间差距需要有效执行四项任务的能力:预测、定义、避免和击败。无法克服战区内的差距将严重损害未来部队的反应能力、敏捷性和可持续性。美国陆军工程研究与发展中心(ERDC)的研究人员在车辆机动性领域工作,已经开发出预测车辆与地形力学物理相互作用的方法。这种基于物理的模拟方法利用ERDC进行的研究,将历史经验实验室和现场评估与集总参数和数值分析相结合,以开发地形的模拟环境。地形力学模型与二维车辆动力学模型相结合,预测通过可变形地形或间隙机动所需的牵引力。设计了车辆动力学模型,检测车辆底盘与地形的接触情况,进行车辆和间隙几何分析。接触元件的设计目的是在接触过程中提供正常阻力,并作为代表车辆底盘和地形之间阻力的阻力元件。地形力学与车辆动力学相结合的模型称为车辆间隙分析程序(VGAP)。本文介绍了地形力学研究在VGAP开发中的应用,并对VGAP进行了验证。
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引用次数: 0
Study on the Potential Benefits of an Energy-Regenerative Active Suspension for Vehicles 汽车主动馈能悬架的潜在效益研究
Pub Date : 2005-11-01 DOI: 10.4271/2005-01-3564
Xue-chun Zheng, F. Yu
First, the energy consumption of a passive suspension via damper and the energy demand for an LQG optimal vehicle active suspension are investigated, showing valuable potentials for an active suspension with vibration energy regeneration. Then, the feasibility of energy regenerative approaches is discussed, and an electrical active suspension configuration is proposed with the description of its working principle and structure. The study on feasibility and configuration shows that the proposed configuration and control approach can be an effective approach for the active control and the energy regeneration of vehicle vibration. And potentially, it also can be useful for future electrical suspension design of electrical vehicles.
首先,研究了通过阻尼器的被动悬架的能量消耗和LQG最优车辆主动悬架的能量需求,显示了具有振动能量再生的主动悬架的有价值的潜力。然后,讨论了能量再生方法的可行性,提出了一种电动主动悬架构型,并对其工作原理和结构进行了描述。可行性和组态研究表明,所提出的组态和控制方法是实现车辆振动主动控制和能量再生的有效途径。而且,它也可能对未来电动汽车的电子悬架设计有用。
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引用次数: 21
NOx and PM reduction using combined SCR and DPF technology in heavy duty diesel applications 在重型柴油应用中使用SCR和DPF技术减少氮氧化物和PM
Pub Date : 2005-11-01 DOI: 10.4271/2005-01-3548
Ray Conway, S. Chatterjee, A. Beavan, C. Goersmann, A. P. Walker
The application of oxidation catalyst and particulate filter technology for the reduction of particulate matter (PM), hydrocarbons (HC) and carbon monoxide (CO) emissions from heavy duty diesel engines has become an established practice. The design and performance of such systems have been commercially proven to the point that the application of these technologies is cost effective and durable. The application of an effective NOx reduction technology in heavy duty diesel applications is more complicated since there are no passive NOx reduction technologies that can be fit onto HDD vehicles. However, Selective Catalytic Reduction (SCR) systems using Urea injection to achieve NOx reduction have become the technology of choice in Europe and have been applied to achieve Euro IV emissions levels on new HDD vehicles. In addition, retrofit SCR emission control systems have also been developed that can provide high NOx reduction when applied on existing HDD vehicles. This paper will discuss the development of a commercially available four-way (NOx, PM, CO and HC) emission reduction product for HDD vehicles. The system combines the Johnson Matthey CRT® diesel particulate filter system with a urea SCR system and is known commercially as SCRT® system. This paper will discuss the development and application of such a system for OE and retrofit applications. SCRT product development included optimization of the SCR catalyst performance, integration of the urea injection system hardware, development of a control algorithm and detailed alarm systems. Transient and steady state test cell data demonstrating 70 - 90% NOx reduction with this system are presented. In addition, chassis dyno emissions results and field operational data on SCRT equipped vehicles is also reported.
应用氧化催化剂和微粒过滤技术减少重型柴油发动机的颗粒物(PM)、碳氢化合物(HC)和一氧化碳(CO)排放已成为一种既定做法。这种系统的设计和性能已经在商业上得到了证明,这些技术的应用具有成本效益和耐用性。在重型柴油应用中,有效的氮氧化物减排技术的应用更为复杂,因为目前还没有适用于HDD车辆的被动氮氧化物减排技术。然而,使用尿素喷射来减少氮氧化物的选择性催化还原(SCR)系统已成为欧洲的首选技术,并已应用于新型HDD车辆上,达到欧IV排放水平。此外,还开发了改进型SCR排放控制系统,当应用于现有的HDD车辆时,可以提供高NOx减少。本文将讨论商用四路(氮氧化物,PM, CO和HC)减排产品的开发。该系统结合了庄信万信CRT®柴油微粒过滤系统和尿素SCR系统,在商业上被称为SCRT®系统。本文将讨论该系统的开发和应用,用于OE和改造应用。SCRT产品开发包括SCR催化剂性能的优化、尿素喷射系统硬件的集成、控制算法的开发和详细的报警系统。暂态和稳态试验数据表明,该系统减少了70 - 90%的氮氧化物。此外,还报告了配备SCRT的车辆的底盘动态排放结果和现场操作数据。
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引用次数: 21
High Performance Planetary Gears for Heavy Duty Automotive Transmissions 用于重型汽车变速箱的高性能行星齿轮
Pub Date : 2005-11-01 DOI: 10.4271/2005-01-3644
U. Engström, L. Fordén, S. Bengtsson, Magnus Bergström
Planetary gears in heavy truck gearboxes are normally manufactured by forging a blank, turning, hobbing, shaving and heat-treatment followed by grinding. Due to the size of the gear the net shape capability of PM methods can be cost effective alternatively to conventional manufacturing. Warm compaction and surface densification are two PM methods to reach high density and thereby high strength and fatigue properties. Typical characteristics for PM gears manufactured by these methods are outlined.
重型卡车齿轮箱中的行星齿轮通常是通过锻造毛坯、车削、滚刀、剃须和热处理,然后再磨削来制造的。由于齿轮的尺寸,PM方法的净形状能力可以替代传统制造的成本效益。温压实和表面致密化是达到高密度从而获得高强度和高疲劳性能的两种粉末冶金方法。概述了用这些方法制造的粉末冶金齿轮的典型特性。
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引用次数: 0
Recent Advances in Utilizing the Plasma Fuel Reformer for NOx Trap Regeneration 利用等离子体燃料重整器再生NOx捕集器的研究进展
Pub Date : 2005-11-01 DOI: 10.4271/2005-01-3547
S. Crane, B. Iverson, Stephen P. Goldschmidt, M. Greathouse, N. Khadiya
This paper describes recent progress in our program to develop an emissions technology allowing diesel engines to meet the upcoming stringent worldwide regulations for NO x . The Plasma Fuel Reformer (PFR) has the ability to rapidly convert diesel fuel (with air), to a hydrogen rich gas on-board a vehicle, which is then utilized to efficiently regenerate a NO x trap. We have made several advances on the PFR as well as on the NO x reducing system. The Plasma Fuel Reformer operating range has been extended by 120% up to 1.5 g/s fuel flow rate while retaining the high hydrogen and low soot characteristics. The plasma power consumption has been further reduced and the high voltage design has been made more robust. The Too start-up time during regenerations has been reduced to less than 4 seconds. The NO x reducing system utilizes a novel algorithm for NO x trap regeneration that reduces the fuel penalty by 25% while increasing NO x conversion by 10%. The new method can also be utilized to reduce the NO x trap volume significantly in a dual leg arrangement. Based on a detailed understanding of the NO x trap regeneration process, a new method to reduce the magnitude of NO x spikes has also been developed. Finally, optimization was performed at some steady state points utilizing maps on trap capacity and reductant breakthrough.
本文介绍了我们在开发一种排放技术方面的最新进展,该技术使柴油发动机能够满足即将到来的严格的全球nox法规。等离子燃料重整器(PFR)能够将柴油燃料(与空气)快速转化为车辆上的富氢气体,然后利用该气体有效地再生nox捕集器。我们在PFR和nox还原系统方面取得了一些进展。等离子体燃料重整器的工作范围延长了120%,达到1.5 g/s的燃料流量,同时保持了高氢和低烟尘的特性。等离子体功耗进一步降低,高压设计更加稳健。在再生期间Too启动时间已减少到少于4秒。nox减少系统采用了一种新的nox捕集器再生算法,可将燃油损失降低25%,同时将nox转化率提高10%。新方法还可用于在双腿布置下显著减少nox捕集器体积。在详细了解nox陷阱再生过程的基础上,提出了一种降低nox峰值大小的新方法。最后,利用捕集器容量和还原剂突破映射对稳态点进行优化。
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引用次数: 5
Effects of Tractor and Trailer Torsional Compliance and Fill Level of Tanker Trailers on Rollover Propensity During Steady Cornering 牵引车和挂车扭转柔度及油罐车填充水平对稳定转弯时侧翻倾向的影响
Pub Date : 2005-11-01 DOI: 10.4271/2005-01-3518
E. Johnson, E. Law, Robert C. Lawson, I. Janajreh
Understanding the parameters which influence the tendency for a heavy truck to exhibit rollover is of paramount importance to the trucking industry. Multiple parameters influence the vehicle's motion, and the ability to determine how each affects the vehicle as a system would be an indispensable tool for the design of such vehicles. To be able to perform such predictions and analysis, models and a computer simulation were created to allow the examination of changes in design parameters in such vehicles. The vehicle model was originally developed by Law [1] and presented in Law and Janajreh [2]. The model was extended further by Lawson [3, 4] to include (a) the effects of the torsional compliance of both the tractor and trailer, and (b) tanker trailers with various levels of liquid fill. In the present paper, both the tractor and trailer compliances were studied independently to determine their influences on the rollover stability of the vehicle. Additionally, rollover characteristics of tankers having a range of fill levels were analyzed.
了解影响重型卡车侧翻趋势的参数对卡车运输业至关重要。多个参数会影响车辆的运动,而确定每个参数如何影响车辆作为一个系统的能力将是设计此类车辆不可或缺的工具。为了能够进行这样的预测和分析,建立了模型和计算机模拟,以便检查这些车辆设计参数的变化。车辆模型最初由Law[1]开发,并在Law和Janajreh[2]中提出。Lawson进一步扩展了该模型[3,4],以包括(a)牵引车和拖车的扭转顺应性的影响,以及(b)不同液体填充水平的油轮拖车。本文分别对牵引车和挂车的柔度进行了研究,以确定它们对车辆侧翻稳定性的影响。此外,还分析了不同液位下油船的侧翻特性。
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引用次数: 3
Heavy Vehicle Suspension Frame Durability Analysis Using Virtual Proving Ground 基于虚拟试验场的重型车辆悬架耐久性分析
Pub Date : 2005-11-01 DOI: 10.4271/2005-01-3609
R. Edara, Shan Shih, Nasser Tamini, T. Palmer, Arthur Tang
Virtual proving ground (VPG) simulations have been popular with passenger vehicles. VPG uses LS-DYNA based non-linear contact Finite Element analysis (FEA) to estimate fully analytical road loads and to predict structural components durability with PG road surfaces and tire represented as Finite elements. Heavy vehicle industry has not used these tools extensively in the past due to the complexity of heavy vehicle systems and especially due to the higher number of tires in the vehicle compared to the passenger car. The higher number tires in the heavy vehicle requires more computational analysis duration compared to the passenger car. However due to the recent advancements in computer hardware, virtual proving ground simulations can be used for heavy vehicles. In this study we have used virtual proving ground based simulation studies to predict the durability performance of a trailer suspension frame. The virtual proving ground was also used to predict the stress, strain time histories, spindle loads and the component fatigue life for the given PG event.
虚拟试验场(VPG)仿真在乘用车中非常流行。VPG使用基于LS-DYNA的非线性接触有限元分析(FEA)来估计完整的分析道路载荷,并预测结构部件的耐久性,其中PG路面和轮胎表示为有限元。由于重型车辆系统的复杂性,特别是由于与乘用车相比,重型车辆中的轮胎数量更多,过去重型车辆行业并没有广泛使用这些工具。与乘用车相比,重型车辆轮胎数越多,需要的计算分析时间越长。然而,由于最近计算机硬件的进步,虚拟试验场模拟可以用于重型车辆。在这项研究中,我们使用了虚拟试验场为基础的仿真研究,以预测拖车悬挂框架的耐久性性能。虚拟试验场还用于预测给定PG事件的应力、应变时程、主轴载荷和部件疲劳寿命。
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引用次数: 10
Time Series Modeling of Terrain Profiles 地形剖面的时间序列建模
Pub Date : 2005-11-01 DOI: 10.4271/2005-01-3561
T. Sun, K. Alyass, Jinfeng Wei, D. Gorsich, M. Chaika, J. Ferris
Every time we measure the terrain profiles we would get a different set of data due to the measuring errors and due to the fact that the linear tracks on which the measuring vehicle travels can not be exactly the same every time. However the data collected at different times from the same terrain should share the similar intrinsic properties. Hence it is natural to consider statistical modeling of the terrain profiles. In this paper we shall use the time series models with time being the distance from the starting point. We receive data from the Belgian Block and the Perryman3 testing tracks. The Belgian Block data are shown to behave like a uniformly modulated process ([7]), i.e. it is the product of a deterministic function and a stationary process. The modeling of the profiles can be done by estimating the deterministic function and fit the stationary process with a well-known ARMA model. The Perryman3 data are more irregular. We have to use the intrinsic mode function decomposition method ([2]). The first few intrinsic mode functions could be modeled in the same way as the the Belgian Block data. The residue part is a very smooth function which we may consider as a deterministic function.
每次我们测量地形轮廓时,由于测量误差和测量车辆行驶的线性轨迹不可能每次都完全相同,我们都会得到一组不同的数据。然而,在不同时间从同一地形收集的数据应该具有相似的内在属性。因此,考虑地形剖面的统计建模是很自然的。在本文中,我们将使用时间序列模型,时间是到起点的距离。我们从比利时区块和Perryman3测试轨道接收数据。比利时块数据表现为均匀调制过程([7]),即它是确定性函数和平稳过程的乘积。剖面的建模可以通过估计确定性函数来完成,并使用已知的ARMA模型拟合平稳过程。Perryman3的数据更加不规则。我们必须使用内禀模态函数分解方法([2])。前几个固有模态函数可以用与比利时区块数据相同的方式建模。剩余部分是一个非常光滑的函数,我们可以把它看作是一个确定性函数。
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引用次数: 6
Comparison of Single and Dual Spray Fuel Injectors During Cold Start of a PFI Spark Ignition Engine Using Visualization of Liquid Fuel Films and Pool Fires 基于液体燃料膜和池火可视化的PFI火花点火发动机冷启动时单喷油器和双喷油器的比较
Pub Date : 2005-10-24 DOI: 10.4271/2005-01-3863
P. Witze, R. M. Green
Video imaging has been used to investigate the evolution of liquid fuel films on combustion chamber walls during a simulated cold start of a port fuel-injected engine. The experiments were performed in a single-cylinder research engine with a production, four-valve head and a window in the piston crown. Flood-illuminated laser-induced fluorescence was used to observe the fuel films directly, and color video recording of visible emission from pool fires due to burning fuel films was used as an indirect measure of film location. The imaging techniques were applied to a comparative study of single and dual spray fuel injectors for both open and closed valve injection, for coolant temperatures of 20, 40 and 60°C. In general, for all cases it is shown that fuel films form in the vicinity of the intake valve seats. For closed valve injection, films also form below the intake valves and below the squish region between the intake valves and the cylinder wall, while for open valve injection additional fuel films form below the exhaust valves. It is proposed that fuel films on the head near the exhaust valves are a possible source of unburned hydrocarbon emissions, that pool fires are the main source of soot emissions from properly-maintained gasoline vehicles, and that soot-laden fuel films on the cylinder wall are the main source of soot contamination.
采用视频成像技术研究了发动机冷启动过程中燃烧室壁面液体燃料膜的演变过程。实验是在一台单缸研究发动机上进行的,该发动机具有生产、四气门机头和活塞冠窗口。采用泛光激光诱导荧光直接观察燃料膜,并采用彩色视频记录燃料膜燃烧池火的可见辐射,作为间接测量燃料膜位置的方法。研究人员将成像技术应用于在冷却剂温度分别为20、40和60°C的情况下,对开启和关闭阀门喷射的单喷和双喷燃油喷射器进行了对比研究。一般来说,在所有情况下,燃油膜都是在进气门座附近形成的。对于关闭气门喷射,在进气气门下方和进气气门与气缸壁之间的挤压区域下方也会形成油膜,而对于打开气门喷射,在排气气门下方会形成额外的油膜。提出在排气阀附近的燃油膜可能是未燃烧碳氢化合物排放的来源,池火是保养良好的汽油车烟尘排放的主要来源,而气缸壁上的含烟燃料膜是烟尘污染的主要来源。
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引用次数: 11
Study of Improvements in NOx Reduction Performance on Simultaneous Reduction System of PM and NOx 改善PM与NOx同步还原系统的NOx还原性能研究
Pub Date : 2005-10-24 DOI: 10.4271/2005-01-3884
S. Itabashi, Kuniaki Niimi, S. Kamoshita, Akira Shoji, T. Oda, Shinya Hirota, Tetsuo Watanabe
Performance improvements were studied for the diesel particulate and NOx reduction system (DPNR), a system that simultaneously reduces NOx and Particulate Matter (PM) from diesel engine exhaust gas. The experimental system (hereinafter called the "dual DPNR") consists of two DPNR catalysts arranged in parallel, each provided with an exhaust throttle valve downstream to control the exhaust gas flow to the catalyst, plus a fuel injector that precisely controls the air-fuel ratio and the catalyst bed temperature. The fuel injector is used to supply a rich mixture to the DPNR catalyst, and the flow of exhaust gas is switched between the two catalysts by operating the exhaust throttle valves alternately. Tests were conducted with the engine running at steady state. The results indicated that the NOx reduction performance dramatically improved and the loss of fuel economy from the NOx reduction reduced. This was achieved by using the exhaust throttle valve to lower the Specific Velocity (SV) ratio on the catalyst therefore maintaining a rich atmosphere for the optimum length of time. The dual DPNR system is also expected to improve NOx reduction performance during forced PM oxidation, which is difficult for a conventional system, and also to improve recovery performance from catalyst poisoning due to sulfur. The main issues for commercialization are dealing with transient operation. In this paper, the durability of the catalyst is also reported as the major issue of DPNR in the APPENDIX. Specifically, a long-term endurance evaluation equivalent to 250,000km running was carried out using a mass-production engine. This was to clarify the effects of the sulfur concentration in the fuel by reducing the amount of NOx stored in the catalyst, as well as the effects of low-ash oil that clogged the catalyst. Research has yielded basic data on the use of DPNR catalysts in commercial vehicles which require better catalyst performance and durability.
对柴油微粒和氮氧化物减少系统(DPNR)的性能改进进行了研究,该系统可以同时减少柴油发动机尾气中的氮氧化物和颗粒物(PM)。实验系统(以下简称“双DPNR”)由并联布置的两个DPNR催化剂组成,每个催化剂的下游均设有排气节流阀,控制废气流向催化剂,外加一个喷油器,精确控制空燃比和催化剂床层温度。喷油器用于向DPNR催化剂提供丰富的混合物,并通过交替操作排气节流阀在两种催化剂之间切换废气流量。试验是在发动机稳定运行状态下进行的。结果表明,氮氧化物还原性能显著提高,降低了氮氧化物还原造成的燃油经济性损失。这是通过使用排气节流阀来降低催化剂上的比速度(SV)比来实现的,从而在最佳时间长度内保持丰富的气氛。双DPNR系统还有望在PM强制氧化过程中提高NOx还原性能,这是传统系统难以做到的,并且还可以提高因硫引起的催化剂中毒的回收性能。商业化的主要问题是处理瞬态操作。在本文中,催化剂的耐久性也被报道为附录中DPNR的主要问题。具体而言,使用量产发动机进行了相当于25万公里运行的长期耐久性评估。这是为了通过减少催化剂中储存的氮氧化物的数量来澄清燃料中硫浓度的影响,以及堵塞催化剂的低灰分油的影响。研究已经获得了DPNR催化剂在商用车上使用的基本数据,这需要更好的催化剂性能和耐久性。
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引用次数: 5
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