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Development of Warm Punch Using Friction Heat 摩擦热热冲床的研制
Q4 ENGINEERING, MECHANICAL Pub Date : 2023-10-31 DOI: 10.2474/trol.18.323
Yasunori Harada, Taiki Takahara
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引用次数: 0
Additive Formulation for Reducing Noise in Chain CVTs 链式cvt降噪添加剂配方
Q4 ENGINEERING, MECHANICAL Pub Date : 2023-10-31 DOI: 10.2474/trol.18.313
Toshiaki Iwai, Ken Nakano
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引用次数: 0
Contact Mechanics of an Unstable Viscoelastic Medium with Retardation as a Model for Mechanical Activation and Synchronization of Cardiac Spheroids 不稳定粘弹性滞阻介质的接触力学作为心脏球体机械激活和同步的模型
Q4 ENGINEERING, MECHANICAL Pub Date : 2023-10-31 DOI: 10.2474/trol.18.319
Valentin L. Popov, Ken Nakano
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引用次数: 0
A Closer Look at Sustainable Lubricants 更深入地了解可持续润滑油
Q4 ENGINEERING, MECHANICAL Pub Date : 2023-10-31 DOI: 10.2474/trol.18.268
Robert Ian Taylor
Lubricants are used to reduce friction and wear in machines, saving billions of dollars worldwide in energy and breakdown costs and lowering CO2 emissions. Today, most lubricants are made using hydrocarbons derived from crude oil, which is a finite resource, although alternative bio-based lubricants are also being investigated, as is the re-refining of used lubricants to make new base oil. The machines. It is also shown that an effective way to make lubricants more sustainable is to extend lubricant oil drain intervals and collect used oil and re-refine it to make base oil for re-use. The role of bio-based lubricants, and their benefits and disadvantages are discussed. Other aspects in which lubricants can be made more sustainable are also briefly covered, such as lubricant packaging, the removal of toxic additives via improved regulatory chemistry, and the use of renewable electricity in blending plants.
润滑油用于减少机器的摩擦和磨损,在全球范围内节省数十亿美元的能源和故障成本,并降低二氧化碳排放。如今,大多数润滑油都是由从原油中提取的碳氢化合物制成的,这是一种有限的资源,尽管替代生物基润滑油也在研究中,如重新精炼使用过的润滑油以制造新的基础油。的机器。延长润滑油的放油间隔,收集废油再提炼成基础油,是提高润滑油可持续性的有效途径。讨论了生物基润滑剂的作用及其优缺点。本章还简要介绍了润滑油可持续发展的其他方面,如润滑油包装、通过改进监管化学去除有毒添加剂,以及在混合厂使用可再生电力。
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引用次数: 0
Influence of White Etching Bands Formation on Integrity of Rolling Element Bearings 白色腐蚀带形成对滚动轴承完整性的影响
Q4 ENGINEERING, MECHANICAL Pub Date : 2023-10-31 DOI: 10.2474/trol.18.373
Mostafa El Laithy, Ling Wang, Terry J. Harvey, Bernd Vierneusel
The development of subsurface microstructural alterations known as dark etching regions (DERs) and white etching bands (WEBs) in rolling element bearings due to rolling contact fatigue have been investigated for the past eight decades, focusing on their initiation and formation mechanisms. They have only recently been shown to be driven by repetitive cycles of energy build-up due to micro-plastic deformation and energy release through recrystallization and recovery, which results in the formation of equiaxed and elongated ferrite grains, as well as lenticular carbides. These features develop within the bearing subsurface from DER to WEBs during bearing operation at moderate to high loads, but little evidence has been presented in the literature to understand links between DER and WEBs and the nucleation and growth of subsurface cracks. This investigation examines WEBs, including low angle bands (LABs) and high angle bands (HABs), in detail especially focusing on their late stages to understand such links. A number of techniques, including optical microscopy, scanning electron microscopy (SEM) and Energy-dispersive X-ray spectroscopy (EDX) have been used to examine the features involved. Analysis on WEBs obtained through serial sectioning has revealed that voids initiating at the interface between lenticular carbides and equiaxed ferrite grain bands within WEBs have led to crack formation which can subsequently propagate to bearing surfaces. Interactions between WEBs and non-metallic inclusions (NMIs) are observed to lead to de-bonding of inclusions from their surrounding microstructure and void formation, which has also found to influence the integrity of the bearings at late stages. Alumina and Manganese sulphide (MnS) inclusions are the mostly observed NMIs that de-bond and develop microcracks when interacting with WEBs. These findings thus provide important insights into the link between inclusions and crack initiation and represent a further step towards a fundamental understanding of the rolling contact fatigue process.
在过去的八十年里,人们研究了滚动接触疲劳引起的滚动轴承表面下微结构变化的发展,即暗腐蚀区(DERs)和白腐蚀带(web),重点研究了它们的产生和形成机制。直到最近才被证明是由微塑性变形引起的能量积累和通过再结晶和恢复释放的能量的重复循环驱动的,这导致了等轴和细长铁素体晶粒的形成,以及透镜状碳化物。这些特征在轴承在中高载荷下运行时从DER到腹板的轴承亚表面内发展,但文献中很少有证据表明DER和腹板与亚表面裂纹的成核和生长之间的联系。本研究考察了网络,包括低角度带(LABs)和高角度带(HABs),特别关注其后期阶段,以了解这种联系。许多技术,包括光学显微镜,扫描电子显微镜(SEM)和能量色散x射线光谱学(EDX)已经被用来检查所涉及的特征。通过连续切片分析获得的腹板表明,腹板内透镜状碳化物和等轴铁素体晶粒带之间的界面上产生的空隙导致裂纹的形成,并随后扩展到轴承表面。观察到web与非金属夹杂物(nmi)之间的相互作用导致夹杂物与周围微观结构的脱键和空洞的形成,这也影响了后期轴承的完整性。氧化铝和硫化锰(MnS)包裹体是与web相互作用时最常见的脱键和微裂纹的nmi。因此,这些发现为夹杂物和裂纹萌生之间的联系提供了重要的见解,并代表着对滚动接触疲劳过程的基本理解的进一步发展。
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引用次数: 0
Effects of Hybrid Nanocooling-Lubricants MQCL on Machining Temperature and Tool Wear Mechanisms under Turning Process of Titanium Alloy 纳米冷却-混合润滑油MQCL对钛合金车削加工温度及刀具磨损机理的影响
Q4 ENGINEERING, MECHANICAL Pub Date : 2023-10-31 DOI: 10.2474/trol.18.385
Lim Syh Kai, Ahmad Razlan Yusoff
Minimum quantity lubrication (MQL) has performed optimum lubrication but poor cooling during turning process. Thus, hybrid nanocooling-lubricants for minimum quantity cooling-lubrication to achieve sufficient lubrication and cooling effect for high speed turning titanium alloy (Ti6Al4V) material. This study is targeted on the machinability performance of G-Al 2 O 3 hybrid nanocooling-lubricants MQCL and conventional fluids cooling condition with variable cutting speeds at constant feed rate as input parameters to evaluate the machining temperature and cutting insert flank wear as quality responses. Scanning electron microscopy-energy dispersive X-ray (SEM-EDX) analysis was implemented to determine Ti6Al4V workpiece chemical elemental deposition on the cutting insert flank surface. Experimental results obtained that significantly increased of machining temperature from 206°C to 317°C based on type-K thermocouple wire measurement as the increment of cutting speeds from 120 m/min to 180 m/min. However, machining temperature decreased with the increasing of lubrication flow rate of MQCL 10 mL/min to 40 mL/min, then to the conventional fluids cooling condition. The comparison to conventional fluids cooling condition, the G-Al 2 O 3 hybrid nanocooling-lubricants MQCL at the cutting speed of 120 m/min significantly increased tool life for 51% and cutting speed of 180 m/min for 28%, respectively. Furthermore, SEM-EDX has presented that titanium element deposited on cutting insert flank surface, which has shown micro-attrition, abrasion and adhesion wear leading edge chipping or fracture are identified as the main tool wear mechanisms.
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引用次数: 0
Influences of Atmospheric Humidity on Sliding Speed Characteristics of Dry Sliding Phenomena 大气湿度对干滑动现象滑动速度特性的影响
Q4 ENGINEERING, MECHANICAL Pub Date : 2023-10-31 DOI: 10.2474/trol.18.339
Wei Chee Hong, Kanao Fukuda, Shahira Liza
The effect of adsorbed water layers in sliding phenomena has been widely recognized, but it has yet to be explained thoroughly after many years of research. Previous researches tend to explain the phenomena from chemical and qualitative viewpoints, thus physical viewpoint approaches with quantitative evidence are necessary to complement the previous research works. Studies were done to estimate the thickness of adsorbed water layers in recent years to obtain quantitative evidence of the effect of adsorbed water layers. It was found that the thickness of the adsorbed water layer derived from atmospheric humidity could provide physical influences on sliding phenomena. The hypothesis in this study based on the Stribeck curve is; the friction coefficient may decrease significantly with the increase of sliding speed at high relative humidity (RH) compared to low RH. To verify the hypothesis, a pair of JIS SUS304 austenitic stainless steel balls were scratched against each other horizontally with a vertical overlapping distance of 80 µm at sliding speeds of 20, 200, and 2000 µm·s−1 in RH of 5, 55, and 95%. The experimental results supported the hypothesis as the friction coefficient for medium to high RH decreased significantly with increasing sliding speed while the friction coefficient decreases slightly at low RH. The friction coefficient decreases significantly at high sliding speed and RH. The possible physical effects of the adsorbed water layers were suggested.
吸附水层在滑动现象中的作用已被广泛认识,但经过多年的研究仍未得到彻底的解释。以往的研究倾向于从化学和定性的角度来解释现象,因此需要有定量证据的物理观点方法来补充以往的研究工作。近年来对吸附水层厚度的估算进行了研究,以获得吸附水层作用的定量证据。研究发现,由大气湿度引起的吸附水层厚度对滑动现象有物理影响。本研究基于Stribeck曲线的假设为;相对湿度较低时,摩擦系数随滑动速度的增加而显著降低。为了验证这一假设,在相对湿度为5,55和95%的情况下,在滑动速度为20、200和2000 μ m·s−1的情况下,一对JIS SUS304奥氏体不锈钢球水平摩擦,垂直重叠距离为80 μ m。实验结果支持这一假设,中高相对湿度下摩擦系数随滑动速度的增加而显著降低,而低相对湿度下摩擦系数略有下降。在高滑动速度和相对湿度下,摩擦系数显著降低。提出了吸附水层可能产生的物理效应。
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引用次数: 0
Active control of Lubricant Flow Using Dielectrophoresis and Its Effect on Friction Reduction 介质电泳技术对润滑油流动的主动控制及其减摩效果
Q4 ENGINEERING, MECHANICAL Pub Date : 2023-10-31 DOI: 10.2474/trol.18.292
Motoyuki Murashima, Kazuma Aono, Noritsugu Umehara, Takayuki Tokoroyama, Woo-Young Lee
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引用次数: 0
Surface Life Modelling of Tribological Components – From Surface Roughness to Bearings and Gear Life 摩擦学部件的表面寿命建模——从表面粗糙度到轴承和齿轮寿命
Q4 ENGINEERING, MECHANICAL Pub Date : 2023-10-31 DOI: 10.2474/trol.18.255
Guillermo Enrique Morales-Espejel
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引用次数: 0
Stress Based Model for General Rolling Contact with Surface and Subsurface Survival: Application to Gears with Material Inhomogeneities 基于应力的表面和次表面一般滚动接触模型:应用于具有材料不均匀性的齿轮
Q4 ENGINEERING, MECHANICAL Pub Date : 2023-10-31 DOI: 10.2474/trol.18.280
Guillermo Enrique Morales-Espejel, Armando Félix-Quiñonez, Hugo Boffy
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引用次数: 0
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