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Evaluating the Resistance of Austenitic Stainless Steel Welds to Hydrogen Embrittlement 奥氏体不锈钢焊缝抗氢脆性能的评价
Pub Date : 2019-11-15 DOI: 10.1115/pvp2019-93823
J. Ronevich, C. S. Marchi, D. Balch
Austenitic stainless steels are used extensively in hydrogen gas containment components due to their known resilience in hydrogen environments. Depending on the conditions, degradation can occur in austenitic stainless steels but typically the materials retain sufficient mechanical properties within such extreme environments. In many hydrogen containment applications, it is necessary or advantageous to join components through welding as it ensures minimal gas leakage, unlike mechanical fittings that can become leak paths that develop over time. Over the years many studies have focused on the mechanical behavior of austenitic stainless steels in hydrogen environments and determined their properties to be sufficient for most applications. However, significantly less data have been generated on austenitic stainless steel welds, which can exhibit more degradation than the base material. In this paper, we assess the trends observed in austenitic stainless steel welds tested in hydrogen. Experiments of welds including tensile and fracture toughness testing are assessed and comparisons to behavior of base metals are discussed.
奥氏体不锈钢由于其在氢气环境中的弹性而广泛用于氢气密封部件。根据条件的不同,奥氏体不锈钢可能会发生降解,但在这种极端环境下,材料通常会保持足够的机械性能。在许多氢气密封应用中,通过焊接连接组件是必要的或有利的,因为它可以确保最小的气体泄漏,而不像机械配件会随着时间的推移而成为泄漏路径。多年来,许多研究都集中在奥氏体不锈钢在氢环境中的力学行为,并确定其性能足以满足大多数应用。然而,在奥氏体不锈钢焊缝上产生的数据要少得多,因为奥氏体不锈钢焊缝比母材更容易出现劣化。在本文中,我们评估了奥氏体不锈钢焊接在氢中测试中观察到的趋势。对焊缝拉伸和断裂韧性试验进行了评估,并与母材的性能进行了比较。
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引用次数: 3
Load Normalization Method Accounting for Elastic and Elastic-Plastic Crack Growth 考虑弹性和弹塑性裂纹扩展的载荷归一化方法
Pub Date : 2019-11-15 DOI: 10.1115/pvp2019-93226
K. Wallin, Steven X. Xu
A single specimen technique to estimate crack length, standardized in ASTM E1820, is the so called load-normalization technique, also known as the Key-curve technique. The method is based on the separability between deformation and crack length. This means that if the load is normalized by a suitable function of crack length, the result will be a single crack length independent load-displacement curve. If this “Key”-curve is known, then based only on load and displacement information it is possible to estimate the corresponding crack length. The load normalizing method assumes a plastic response of the specimen during crack growth. If there is crack growth already in the elastic regime, non-linearity in the load-displacement record is not due to plasticity, but due to the crack growth. In this case the standard load-normalization method does not work since it assumes that the non-linearity is due to plasticity or crack tip blunting. Such materials require a modified approach. Here, a modified load normalization method accounting for possible elastic crack growth is presented. The method is shown to produce realistic crack growth estimates regardless of plasticity level of the specimen. The method applies an improved load normalization equation compared to the one presently used in ASTM E1820.
在ASTM E1820中标准化的估计裂纹长度的单试样技术是所谓的载荷归一化技术,也称为关键曲线技术。该方法基于变形和裂纹长度之间的可分性。这意味着,如果用合适的裂缝长度函数将荷载归一化,结果将是一条与裂缝长度无关的荷载-位移曲线。如果这个“关键”曲线是已知的,那么仅根据荷载和位移信息就可以估计相应的裂缝长度。载荷正火方法假定试样在裂纹扩展过程中具有塑性响应。如果在弹性状态下已经存在裂纹扩展,则载荷-位移记录中的非线性不是由于塑性,而是由于裂纹扩展。在这种情况下,标准载荷归一化方法不起作用,因为它假设非线性是由于塑性或裂纹尖端钝化。这种材料需要一种改进的方法。本文提出了一种考虑弹性裂纹扩展的修正载荷归一化方法。结果表明,无论试样的塑性水平如何,该方法都能产生真实的裂纹扩展估计。与ASTM E1820目前使用的载荷归一化方程相比,该方法采用了改进的载荷归一化方程。
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引用次数: 0
A Local Approach to Assess Temperature Effects on Fracture Toughness Incorporating the Measured Distribution of Microcracks 结合微裂纹分布测量评估温度对断裂韧性影响的局部方法
Pub Date : 2019-11-15 DOI: 10.1115/pvp2019-93186
C. Ruggieri, A. Jivkov
This work describes a local approach to cleavage fracture (LAF) incorporating the statistics of microcracks to characterize the cleavage fracture toughness distribution in structural steels. Fracture toughness testing conducted on standard compact tension C(T) specimens for a 22NiMoCr37 pressure vessel steel provides the cleavage fracture resistance data needed to determine the measured toughness distribution. Metallographic examination of etched surfaces for the tested steel also provides the distribution of carbides, which are assumed as the Griffith fracture-initiating particles, dispersed in the material from which the cleavage fracture toughness distribution is predicted. Overall, the analyses conducted in the present work show that LAFs incorporating the statistics of microcracks are a viable engineering procedure to describe the dependence of fracture toughness on temperature in the DBT region for ferritic steels.
本文描述了一种局部解理断裂(LAF)方法,结合微裂纹的统计数据来表征结构钢的解理断裂韧性分布。对22NiMoCr37压力容器钢的标准致密拉伸C(T)试样进行断裂韧性测试,提供了确定测量韧性分布所需的抗解理断裂数据。对被试钢蚀刻表面的金相检查也提供了碳化物的分布,这些碳化物被认为是格里菲斯断裂引发颗粒,分散在材料中,由此预测解理断裂韧性的分布。总的来说,本工作中进行的分析表明,结合微裂纹统计的LAFs是一种可行的工程程序,用于描述铁素体钢在DBT区域断裂韧性对温度的依赖。
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引用次数: 0
Research on the Interference Fit of GV Seat Under the Service Load 服役载荷下GV座椅过盈配合研究
Pub Date : 2019-11-15 DOI: 10.1115/pvp2019-93304
Hu Yifeng, Sihua Xu, Chen Gang
The governor valve is a very important component in steam turbine, which can change the power output of the steam turbine by controlling the amount of the inlet steam. The service conditions of governor valve is very complicated, which should suffer high temperatures, high pressure, erosion, water induction and so on. As we all know the fatigue and creep can significantly reduce valve life. However, the damage due to governor valve seat interference fits is also very important for the units’ safety operation. A compromised interference fit can lead to significant valve leakage and possibly catastrophic seat failure. This article bases on a real case from a STP’s SC unit, which is operating in the South Asia market. Simulating the behavior of the valve seat under service conditions by numerical method, to find out the root cause of the interference fit failure and the operational advice for the unit running.
调节阀是汽轮机中一个非常重要的部件,它可以通过控制进汽量来改变汽轮机的输出功率。调节阀的使用条件非常复杂,要经受高温、高压、侵蚀、水感应等。众所周知,疲劳和蠕变会大大降低阀门的使用寿命。然而,调速器阀座过盈配合的损坏对机组的安全运行也是非常重要的。过盈配合受损可能导致严重的阀门泄漏,并可能导致灾难性的阀座故障。本文基于STP的SC单元的真实案例,该单元在南亚市场运营。采用数值方法模拟阀座在使用工况下的行为,找出过盈配合失效的根本原因,并对机组运行提出操作建议。
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引用次数: 0
Hydrogen Induced Cracking of a Dissimilar Weld in a Hydrogen Manufacturing Plant 某制氢厂异种焊缝的氢致开裂
Pub Date : 2019-11-15 DOI: 10.1115/pvp2019-93961
N. Park, J. Penso
A hydrogen manufacturing plant experienced circumferential cracking at the dissimilar weld on the outlet header. The outlet header was a cold wall design and the dissimilar weld was between HP40 modified and carbon ½ Mo steels. The resultant failure investigation found the cause to be hydrogen induced cracking of the dissimilar weld at the fusion boundary zone. The hydrogen was generated from the CO2 corrosion which occurred due to operating the tubes below the dew point and the hydrogen was trapped in the steel by the CO chemisorption onto the steel. The following paper outlines the failure investigation and the fitness for service conducted to maintain the running of the plant.
某制氢装置在出口集箱异型焊缝处发生了周向开裂。出口集箱为冷壁设计,不同焊缝在HP40改性钢和碳½Mo钢之间。分析结果表明,导致断裂的原因是异种焊缝在熔合边界区氢致开裂。氢气是由于在露点以下操作管道而产生的二氧化碳腐蚀产生的,氢气被CO化学吸附到钢上而被困在钢中。下面的文件概述了故障调查和服务的适用性,以维持工厂的运行。
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引用次数: 0
Weld Residual Stress and Fracture Behavior of NASA Layered Pressure Vessels NASA层状压力容器的焊接残余应力和断裂行为
Pub Date : 2019-11-15 DOI: 10.1115/pvp2019-94021
F. Brust, R. H. Dodds, J. Hobbs, B. Stoltz, D. Wells
NASA has hundreds of non-code layered pressure vessel (LPV) tanks that hold various gases at pressure. Many of the NASA tanks were fabricated in the 1950s and 1960s and are still in use. An agency wide effort is in progress to assess the fitness for continued service of these vessels. Layered tanks typically consist of an inner liner/shell (often about 12.5 mm thick) with different layers of thinner shells surrounding the inner liner each with thickness of about 6.25-mm. The layers serve as crack arrestors for crack growth through the thickness. The number of thinner layers required depends on the thickness required for the complete vessel with most tanks having between 4 and 20 layers. Cylindrical layers are welded longitudinally with staggering so that the weld heat affected zones do not overlap. The built-up shells are then circumferentially welded together or welded to a header to complete the tank construction. This paper presents some initial results which consider weld residual stress and fracture assessment of some layered pressure vessels and is a small part of the much larger fitness for service evaluation of these tanks. This effort considers the effect of weld residual stresses on fracture for an inner layer longitudinal weld. All fabrication steps are modeled, and the high-level proof testing of the vessels has an important effect on the final WRS state. Finally, cracks are introduced, and service loading applied to determine the effects of WRS on fracture.
美国宇航局有数百个非编码分层压力容器(LPV)罐,可以在压力下容纳各种气体。美国宇航局的许多坦克是在20世纪50年代和60年代制造的,至今仍在使用。整个机构正在努力评估这些船只是否适合继续服务。分层罐通常由一个内胆/外壳(通常约12.5毫米厚)组成,内胆周围有不同层的较薄外壳,每层厚度约为6.25毫米。这些层在厚度范围内起到裂纹阻止剂的作用。所需薄层的数量取决于整个容器所需的厚度,大多数储罐的厚度在4到20层之间。圆柱层纵向交错焊接,使焊缝热影响区不重叠。然后将已建成的外壳沿周向焊接在一起或焊接到集箱上,以完成储罐的施工。本文给出了一些考虑焊接残余应力和一些层状压力容器断裂评估的初步结果,这是对这些容器进行服务评估的更大适用性的一小部分。本文考虑了焊缝残余应力对内层纵向焊缝断裂的影响。所有的制造步骤都是建模的,容器的高水平证明测试对最终的WRS状态有重要影响。最后,介绍了裂缝的概念,并应用服务荷载确定了WRS对断裂的影响。
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引用次数: 3
Effects of Welding Processes and Techniques on Mechanical and Metallurgical Properties of Dissimilar Metal Weld 焊接工艺和技术对异种金属焊缝力学和冶金性能的影响
Pub Date : 2019-11-15 DOI: 10.1115/pvp2019-93277
D. Sun, Xinjian Duan
The dissimilar metal weld (DMW) is widely used in fabrication and manufacturing in various industries. Joining between nickel-based alloy and ferritic steel tubing and piping is commonly employed for ASME Code compliant welds for high-temperature and corrosion resistance applications. A series of DMW samples between alloy 600 pipe and SA-106 Grade B pipe are fabricated using different welding processes, joint design and welding techniques. By detailed comparison, this paper provides insight into the effects of these different welding variables on mechanical properties (tensile properties and hardness of weld materials and heat affected zone), metallurgical properties (macro and microstructure examination) and chemistry (root pass alloying dilution etc.) It has been shown that an asymmetric joint bevel design in consideration of different heat dissipation, melting temperature of the two materials will promote good weld bead formation during the root pass welding. Different joint designs (such as with or without consumable insert) will create variations on weld dilution and Cr/Ni recovery in the root area. Other welding variables such as tungsten electrode location for root pass welding for DMW, machine Gas Tungsten Arc Welding (GTAW) using hot wire and cold wire, etc. are also discussed.
异种金属焊接(DMW)广泛应用于各行各业的加工制造中。镍基合金和铁素体钢管道和管道之间的连接通常用于符合ASME规范的焊接,用于高温和耐腐蚀应用。采用不同的焊接工艺、接头设计和焊接技术,制备了一系列合金600管与SA-106 B级管之间的DMW试样。通过详细对比,深入分析了不同焊接变量对焊接接头力学性能(焊接材料的拉伸性能、硬度和热影响区)、金相性能(宏观和微观组织检查)和化学性能(根道合金稀释等)的影响。两种材料的熔化温度有利于根焊过程中形成良好的焊头。不同的接头设计(如带或不带消耗性插入件)会对焊缝稀释和根部的Cr/Ni回收率产生影响。讨论了DMW根部通焊的钨极位置、热丝和冷丝的机器气体钨极保护焊(GTAW)等其他焊接变量。
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引用次数: 0
Re-Evaluation of Stress Rupture Factors for Grade 91 Weldments Based on the Extended Database With the Data Collected in Japan 基于扩展数据库的91级焊接件应力破裂系数的再评价
Pub Date : 2019-11-15 DOI: 10.1115/pvp2019-93331
K. Kimura, M. Yaguchi
Stress rupture factors and weld strength reduction factors for Grade 91 steel weldments in the codes and literatures have been reviewed. Stress rupture factors for weld metals proposed for Code Case N-47 in the mid 1980’s was defined as a ratio of average rupture strength of the deposited filler metal to the average rupture strength of the base metal. Remarkable drop in creep rupture strength of weldments is significant issue of Grade 91, especially in the low-stress and long-term regime. A premature failure of Grade 91 steel weldments in the long-term, however, is caused by Type IV failure which takes place in the fine grain heat affected zone (FG-HAZ), rather than fracture in the deposited weld metal. The stress rupture factor of the Grade 91 steel, therefore, was based on the creep rupture strength of cross weld test specimens. Creep rupture data of Grade 91 steel weldments reported in the publication of ASME STP-PT-077 was incorporated in the creep database collected in Japan which was used for the previous study. Time and temperature dependent stress rupture factors for Grade 91 steel have been re-evaluated based on the extended database as a ratio of average creep rupture strength of cross weld test specimen to the average creep rupture strength of base metal.
对规范和文献中91级钢焊接件的应力断裂系数和焊接强度折减系数进行了综述。20世纪80年代中期,在Code Case N-47中提出了焊缝金属的应力断裂系数,定义为沉积的填充金属的平均断裂强度与母材的平均断裂强度之比。焊接件蠕变断裂强度的显著下降是91级的重要问题,特别是在低应力和长期状态下。然而,从长期来看,91级钢焊接件的过早失效是由IV型失效引起的,这种失效发生在细晶热影响区(FG-HAZ),而不是在沉积的焊接金属中断裂。因此,91级钢的应力断裂系数基于交叉焊试件的蠕变断裂强度。ASME STP-PT-077出版物中报道的91级钢焊接件蠕变断裂数据被纳入日本收集的蠕变数据库,该数据库用于先前的研究。基于扩展的数据库,重新评估了91级钢与时间和温度相关的应力破裂系数,即交叉焊接试样的平均蠕变断裂强度与母材的平均蠕变断裂强度之比。
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引用次数: 2
Consideration of Thermal Embrittlement in Alloy 316H for Advanced Non-Light Water Reactor Applications 先进非轻水反应堆用316H合金热脆的研究
Pub Date : 2019-11-15 DOI: 10.1115/pvp2019-93431
W. Ren, Lianshan Lin
To construct advanced non-light water reactors (ANLWRs) operating in the temperature range above that for the traditional light water reactors (LWRs), Alloy 316H is one of the candidate materials because of its inexpensiveness, significant service experience, and qualification for nuclear applications by the American Society of Mechanical Engineers (ASME). However, during the life span at temperatures expected for the ANLWRs, the alloy is likely to experience thermal embrittlement that has not been a concern for the traditional LWRs. To prepare for the development, the possibility of adverse thermal embrittlement effects on Alloy 316H performance in the ANLWRs must be evaluated and a technical basis regarding thermal embrittlement, if necessary, must be established for structural integrity analysis to provide reasonable assurance of adequate nuclear safety protection. In this paper, current technical basis for nuclear applications of Alloy 316H deterioration from thermal aging is briefly introduced. The likelihood of adverse thermal embrittlement effects on Alloy 316H performance is evaluated through historical data on microstructural and mechanical property evolution. Characterization of thermal embrittlement is then discussed, followed by a review of predictive models and trend curves for alloy embrittlement. Based on the review and evaluation, technical gaps for addressing thermal embrittlement issues are identified and gap-filling actions are recommended for establishing a technical basis to enable adequate consideration of thermal embrittlement in Alloy 316H applications to the ANLWRs.
为了建造在高于传统轻水反应堆温度范围内运行的先进非轻水反应堆,316H合金因其价格低廉、丰富的服务经验以及获得美国机械工程师协会(ASME)核应用资格而成为候选材料之一。然而,在ANLWRs预期温度下的寿命期间,合金可能会经历传统LWRs所没有的热脆化。为了准备开发,必须评估在ANLWRs中对316H合金性能产生不利热脆化影响的可能性,并在必要时建立有关热脆化的技术基础,以进行结构完整性分析,为充分的核安全保护提供合理保证。本文简要介绍了目前316H合金热老化核应用的技术基础。通过显微组织和力学性能演变的历史数据,评估了不良热脆对316H合金性能影响的可能性。然后讨论了热脆化的特征,然后回顾了合金脆化的预测模型和趋势曲线。在审查和评估的基础上,确定了解决热脆问题的技术差距,并建议了填补差距的措施,以建立技术基础,以便在ANLWRs中充分考虑316H合金应用中的热脆问题。
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引用次数: 2
Crack Growth Rate Model for CISCC of Stainless Steel Canisters 不锈钢罐CISCC裂纹扩展速率模型
Pub Date : 2019-11-15 DOI: 10.1115/pvp2019-94055
J. Broussard, C. Bryan, R. Sindelar, P. Lam
This paper provides a technical basis for a crack growth rate (CGR) for use in performing evaluations of cracking in stainless steel canister materials. The source of crack initiation and growth is deposition of chloride aerosols on the canister surface followed by deliquescence leading to a brine solution. The brine solution attacks the stainless steel surface, leading to pitting; in the presence of tensile stress (such as residual tensile stress due to welding), stress corrosion cracking can occur. The CGR will be used for evaluating flaw growth under a proposed ASME Boiler and Pressure Vessel Code Case covering stainless steel canisters.
本文为裂纹扩展速率(CGR)在不锈钢罐材料裂纹评价中的应用提供了技术依据。裂纹萌生和扩展的来源是氯化物气溶胶在罐表面的沉积,然后潮解形成卤水溶液。卤水溶液侵蚀不锈钢表面,导致点蚀;在存在拉应力的情况下(如由于焊接而产生的残余拉应力),就会发生应力腐蚀开裂。CGR将用于在拟议的ASME锅炉和压力容器规范情况下评估不锈钢罐的缺陷生长。
{"title":"Crack Growth Rate Model for CISCC of Stainless Steel Canisters","authors":"J. Broussard, C. Bryan, R. Sindelar, P. Lam","doi":"10.1115/pvp2019-94055","DOIUrl":"https://doi.org/10.1115/pvp2019-94055","url":null,"abstract":"\u0000 This paper provides a technical basis for a crack growth rate (CGR) for use in performing evaluations of cracking in stainless steel canister materials. The source of crack initiation and growth is deposition of chloride aerosols on the canister surface followed by deliquescence leading to a brine solution. The brine solution attacks the stainless steel surface, leading to pitting; in the presence of tensile stress (such as residual tensile stress due to welding), stress corrosion cracking can occur. The CGR will be used for evaluating flaw growth under a proposed ASME Boiler and Pressure Vessel Code Case covering stainless steel canisters.","PeriodicalId":23651,"journal":{"name":"Volume 6B: Materials and Fabrication","volume":"360 1","pages":""},"PeriodicalIF":0.0,"publicationDate":"2019-11-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"82636646","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 1
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Volume 6B: Materials and Fabrication
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