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Volume 4: Pipelines, Risers, and Subsea Systems最新文献

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Interface Risk Reduction in an Integrated SURF-SPS Scope Execution 集成SURF-SPS范围执行中的接口风险降低
Pub Date : 2021-06-21 DOI: 10.1115/omae2021-62925
Hemant Priyadarshi, D. Nickel, Seban Jose
The paper provides a detailed estimation of the interfaces that exist in a split SURF-SPS execution model and provides a qualitative comparison to an integrated SURF-SPS execution model. A comprehensive matrix of dependencies between SURF and SPS is presented and is categorized into engineering, procurement, construction/fabrication and installation work packages. The matrix is used to illustrate the exact scope dependencies and thus, the sources of interfaces. A hypothetical greenfield development has been assumed to develop the interface matrix and to use it for comparison of the two execution models. The comparison also reveals how interfaces are naturally eliminated in an integrated SURF-SPS execution model. In each of the workstreams (E-P-C-I), top risks have been identified and monetary liability estimates for those risks have been provided. By transfer of these risks from company to contractor, monetary liability gets transferred to the contractor, thus, resulting in significant savings for operating companies. The following tangible results are provided in the paper: a) % of interface(s) reduced in the E-P-C-I areas; b) Risk reduction in monetary terms for operators – estimated values. This paper justifies the fact that there is a significant interface scope and risk reduction for operators, if they adopt an integrated SURF-SPS execution model.
本文对分离的SURF-SPS执行模型中存在的接口进行了详细的估计,并与集成的SURF-SPS执行模型进行了定性比较。SURF和SPS之间的依赖关系的综合矩阵被呈现出来,并被分类为工程、采购、建筑/制造和安装工作包。矩阵用于说明确切的范围依赖关系,从而说明接口的来源。假定一个假设的绿地开发来开发接口矩阵并将其用于两种执行模型的比较。这种比较还揭示了在集成的SURF-SPS执行模型中,接口是如何自然消除的。在每个工作流(E-P-C-I)中,已经确定了最高风险,并提供了这些风险的货币负债估计。通过将这些风险从公司转移到承包商,货币责任转移到承包商,从而为运营公司节省了大量资金。本文提供了以下具体结果:a) E-P-C-I区域的界面(s)减少%;b)以货币计算的操作员风险降低-估计值。本文证明,如果运营商采用集成的SURF-SPS执行模型,就会有一个显著的接口范围和风险降低。
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引用次数: 0
Enabling Technologies for Low Cost Subsea Field Development 低成本海底油田开发技术
Pub Date : 2021-06-21 DOI: 10.1115/omae2021-62862
L. C. Sevillano, A. Faanes, Tor Berge Gjersvik, S. Sangesland
The oil and gas industry faces many challenges as it is committed to provide energy to a world in transition. Declining prices impose constraints to new developments, either greenfield or brownfield. Additionally, the industry’s commitment to long-term value creation with reduced carbon footprint is confronted with the traditional solutions for well construction, production and processing, which consume significant amount of energy with corresponding high CO2 emissions. In this scenario, subsea production and processing technology has been a key enabler for the exploitation of oil and gas resources. This paper presents a holistic review of trends in subsea technology development over recent years which have direct impact on the heart of the subsea production system, namely the subsea tree. The technological developments considered are in different subsea applications such as robotic automation, communication systems, and all-electric systems. The objective of the ongoing research is to perform structural and fundamental analysis of subsea production and injection systems and address the question on how technological developments can be utilized to design an overall better subsea production system so the industry may fully benefit from the economic and ecological impact brought by the joint use of these technologies. Opportunities for reevaluating barrier philosophy to identify technical and economic opportunities for design simplifications of subsea trees that still leave enough pressure barriers in all operational modes are also considered. The analyses presented indicate the current stage of the examined technologies and their potential at reducing both capital and operational cost of subsea systems. These results will be the basis for the future evaluation of improved and new design solutions within the scope of the ongoing project performed by the Norwegian University of Science and Technology and its industrial partners.
在致力于为转型中的世界提供能源的过程中,石油和天然气行业面临着许多挑战。价格下跌限制了新开发项目,无论是绿地还是棕地。此外,该行业致力于通过减少碳足迹来创造长期价值,而传统的建井、生产和加工解决方案消耗大量能源,并产生相应的高二氧化碳排放。在这种情况下,海底生产和处理技术一直是油气资源开发的关键推动因素。本文全面回顾了近年来海底技术发展的趋势,这些趋势直接影响到海底生产系统的核心,即海底采油树。考虑的技术发展适用于不同的海底应用,如机器人自动化、通信系统和全电动系统。正在进行的研究的目的是对海底生产和注入系统进行结构和基本分析,并解决如何利用技术发展来设计整体更好的海底生产系统的问题,从而使行业充分受益于这些技术联合使用带来的经济和生态影响。重新评估屏障理念的机会,以确定简化海底采油树设计的技术和经济机会,在所有操作模式下仍然留有足够的压力屏障。本文的分析表明了所研究技术的当前阶段,以及它们在降低海底系统的资本和运营成本方面的潜力。这些结果将成为挪威科技大学及其工业合作伙伴在正在进行的项目范围内对改进和新的设计解决方案进行未来评估的基础。
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引用次数: 1
Cathodic Protection Design Consideration for an Offshore Flexible Riser Connected to an Impressed Current System 连接外加电流系统的海上柔性立管阴极保护设计考虑
Pub Date : 2021-06-21 DOI: 10.1115/omae2021-62302
Thierry Dequin, C. Weldon, M. Hense
Flexible risers are regularly used to produce oil and gas in subsea production systems and by nature interconnect the subsea production system to the floating or fixed host facilities. Unbonded flexible pipes are made of a combination of metallic and non-metallic layers, each layer being individually terminated at each extremity by complex end fittings. Mostly submerged in seawater, the metallic parts require careful material selection and cathodic protection (CP) to survive the expected service life. Design engineers must determine whether the flexible pipe risers should be electrically connected to the host in order to receive cathodic protection current or be electrically isolated. If the host structure is equipped with a sacrificial anode system, then electrical continuity between the riser and the host structure is generally preferred. The exception is often when the riser and host structure are operated by separate organizations, in which case electrical isolation may be preferred simply to provide delineation of ownership between the two CP systems. The paper discusses these interface issues between hull and subsea where the hull is equipped with an impressed current cathodic protection (ICCP) system, and provides guidance for addressing them during flexible pipe CP design, operation, and monitoring. Specifically, CP design philosophies for flexible risers will be addressed with respect to manufacturing, installation and interface with the host structure’s Impressed Current Cathodic Protection (ICCP) system. The discussion will emphasize the importance of early coordination between the host structure ICCP system designers and the subsea SACP system designers, and will include recommendations for CP system computer modeling, CP system design operation and CP system monitoring. One of the challenges is to understand what to consider for the exposed surfaces in the flexible pipes and its multiple layers, and also the evaluation of the linear resistance of each riser segment. The linear resistance of the riser is a major determinant with respect to potential attenuation, which in turn largely determines the extent of current drain between the subsea sacrificial anode system and the hull ICCP system. To model the flexible riser CP system behavior for self-protection, linear resistance may be maximized, however the use of a realistic linear resistance is recommended for evaluation of the interaction between the host structure and subsea system. Realistic flexible linear resistance would also reduce conservatism in the CP design, potentially save time during the offshore campaign by reducing anode quantities, and also providing correct evaluation of drain current and stray currents.
柔性立管通常用于海底生产系统中的油气生产,并将海底生产系统与浮式或固定主机设施连接起来。无粘结柔性管由金属层和非金属层组合而成,每一层通过复杂的端件分别在两端端接。金属部件大多浸没在海水中,需要仔细的材料选择和阴极保护(CP)来维持预期的使用寿命。设计工程师必须确定软管立管是否与主机电连接,以便接收阴极保护电流或进行电隔离。如果主机结构配有牺牲阳极系统,那么立管与主机结构之间的电气连续性一般是首选的。例外情况通常是当立管和主机结构由不同的组织操作时,在这种情况下,电气隔离可能只是为了在两个CP系统之间提供所有权的描述。本文讨论了船体与海底之间的接口问题,并为柔性管CP设计、操作和监控过程中解决这些问题提供了指导。具体来说,柔性立管的CP设计理念将涉及到制造、安装以及与主机结构的外加电流阴极保护(ICCP)系统的接口。讨论将强调主机结构ICCP系统设计人员与海底SACP系统设计人员之间早期协调的重要性,并将包括CP系统计算机建模、CP系统设计操作和CP系统监控的建议。其中一个挑战是要了解如何考虑柔性管及其多层的暴露表面,以及评估每个立管段的线性阻力。立管的线性电阻是电位衰减的主要决定因素,这反过来又在很大程度上决定了海底牺牲阳极系统和船体ICCP系统之间的电流泄漏程度。为了模拟柔性立管CP系统的自我保护行为,可以最大化线性电阻,但建议使用实际的线性电阻来评估主机结构与海底系统之间的相互作用。现实的柔性线性电阻还可以减少CP设计的保守性,通过减少阳极数量,可能节省海上作业期间的时间,并且还可以正确评估漏极电流和杂散电流。
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引用次数: 0
Finite Element Analysis of a Flexible Pipe Interlocked Carcass Under Tension Loads 张力载荷作用下柔性管联锁体的有限元分析
Pub Date : 2021-06-21 DOI: 10.1115/omae2021-62442
Fernando Geremias Toni, Rodrigo Provasi, Clovis de Arruda Martins
To correctly model the structural behavior of a flexible pipe, the contribution of all the layers must be completely understood, among them the interlocked carcass. That carcass is a metallic layer designed to provide radial stiffness to a flexible pipe, mainly supporting pressure differentials and thus preventing failure modes such as collapse and crushing, but its behavior under other loads is worth of investigation. This paper contributes to understanding the carcass behavior under tension. Given its complex helical and interlocked geometry, modelling the carcass through the Finite Element Method is a challenging task, not only due to the large size of the models, but also due to the nonlinearities and convergence difficulties that arise from the self-contacts at the interlocking. For these reasons, most works developed over the past decades have adopted an equivalent layer approach, in which the carcass is replaced by an orthotropic cylindrical layer with equivalent mechanical properties. Although practical, this approach disregards the effects from the interlocking, such as stiffness variations and stress concentrations. Therefore, aiming a more realistic representation and a better understanding of the mechanical behavior of the interlocked carcass, this work presents four different carcass finite element models to analyze this layer under tension loads. The first one is a complete three-dimensional finite element model of an interlocked carcass discretized with second order isoparametric solid elements and surface-to-surface contact elements. The second model consists of a version of the first one with the addition of an inner polymeric sheath. As for the third and fourth models, it was adopted the simplifying ring hypothesis, that is, a carcass with 90 degree lay angle, thus allowing the axisymmetric modelling of the two previous configurations, representing a substantial computational gain by using two-dimensional meshes. The results of those models are then presented and compared, and the validity of the adopted simplifying hypothesis is verified.
为了正确地模拟柔性管道的结构行为,必须完全了解所有层的贡献,其中包括互锁的主体。该胎体是一种金属层,旨在为柔性管道提供径向刚度,主要支撑压差,从而防止崩溃和压碎等失效模式,但其在其他载荷下的行为值得研究。本文有助于理解受拉作用下的胴体行为。鉴于其复杂的螺旋和联锁几何形状,通过有限元方法对胴体进行建模是一项具有挑战性的任务,这不仅是因为模型的大尺寸,还因为联锁处的自接触产生的非线性和收敛困难。由于这些原因,在过去几十年中开发的大多数工作都采用了等效层方法,其中屠体由具有等效力学性能的正交各向异性圆柱形层代替。虽然实用,但这种方法忽略了联锁的影响,如刚度变化和应力集中。因此,为了更真实地表达和更好地理解联锁胴体的力学行为,本工作提出了四种不同的胴体有限元模型来分析该层在张力载荷下的力学行为。第一个是用二阶等参数实体单元和面-面接触单元离散化的联锁胴体三维完整有限元模型。第二种模型由第一种模型的一个版本组成,其中增加了内部聚合物护套。对于第三和第四种模型,采用简化环假设,即一个90度横放角的胴体,从而可以对前两种构型进行轴对称建模,使用二维网格表示了可观的计算增益。然后给出了这些模型的结果并进行了比较,验证了所采用的简化假设的有效性。
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引用次数: 0
Early Engagement of ECA in Offshore Deepwater Pipeline Design ECA在海上深水管道设计中的早期参与
Pub Date : 2021-06-21 DOI: 10.1115/omae2021-63005
Daowu Zhou, Lingjun Cao, T. Sriskandarajah, M. Lewis, D. Manso
Welding acceptance criteria derived through ECA is typically performed after the detailed design. The design loads, together with pipeline and girth weld material testing data, are inputs to ECA and used to evaluate the pipeline girth weld integrity for determining the criticality of potential weld flaws. With ever increasing challenging environment (deepwater, HP/HT, aggressive fluid composition etc) in the oil and gas field, the fatigue damage and fracture failure may become a serious concern, consequently limiting the productivity of the pipeline fabrication. It is therefore essential to integrate ECA into the design loop to remove the uncertainty and risk to achieve a practically workable fabrication solution. In this paper, a strategy to integrate early ECA into pipeline detailed design phase is presented. A case study in a deepwater subsea channel crossing demonstrates that an early ECA engagement effectively mitigates the significant fatigue and fracture risk and obtains workable welding acceptance criteria for fabrication.
通过ECA得出的焊接验收标准通常在详细设计之后执行。设计载荷以及管道和环焊缝材料测试数据是ECA的输入,用于评估管道环焊缝的完整性,以确定潜在焊接缺陷的临界性。随着油气田环境(深水、高温高压、腐蚀性流体成分等)的日益严峻,疲劳损伤和断裂失效可能成为一个严重的问题,从而限制了管道制造的生产率。因此,必须将ECA集成到设计循环中,以消除不确定性和风险,从而实现实际可行的制造解决方案。本文提出了一种将早期ECA集成到管道详细设计阶段的策略。一个深水海底通道的案例研究表明,早期的ECA接合有效地降低了显著的疲劳和断裂风险,并获得了可行的焊接验收标准。
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引用次数: 0
Pipe-in-Pipe Thermal Management System With Adjustable U-Value During Field Life 在现场使用寿命期间可调节u值的管中管热管理系统
Pub Date : 2021-06-21 DOI: 10.1115/omae2021-63123
Harvey Jamieson, A. Stanning, M. Legge, R. Sathananthan
This paper details a new flowline thermal performance control system in which the overall heat transfer coefficient (U-value) of a pipe-in-pipe system can be varied. Large scale physical testing was carried out as part of the technology qualification to verify the system and design models developed. The solution is ideally suited for the increasing numbers of High Pressure High Temperature (HPHT) field developments being made; where the fluid temperature, pressure and flowrates will change significantly over the field life. It allows a new approach to flowline thermal design and operation to be taken for various types of field development. A qualification program has been performed with independent verification body assessment of the work and results and confirms the predicted performance. This paper describes the qualification method to DNVGL-RP-A203 and associated Technology Readiness Level (TRL) assessment of the components. The physical design of the system is presented along with examples of how benefits can be realised through its use.
本文详细介绍了一种可改变管中管系统总传热系数(u值)的新型管线热性能控制系统。作为技术鉴定的一部分,进行了大规模的物理测试,以验证所开发的系统和设计模型。该解决方案非常适合越来越多的高压高温(HPHT)油田开发;在油田使用寿命期间,流体温度、压力和流量会发生显著变化。它为各种类型的油田开发提供了一种新的流体管线热设计和操作方法。通过独立的验证机构对工作和结果进行了评估,并确认了预期的性能。本文介绍了DNVGL-RP-A203的鉴定方法及相关部件的技术就绪水平(TRL)评估。介绍了该系统的物理设计,并举例说明如何通过使用该系统实现效益。
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引用次数: 0
What You May Not Know About Pipe Bends 关于弯道你可能不知道的事
Pub Date : 2021-06-21 DOI: 10.1115/omae2021-62896
R. Selker, Ping Liu, C. Sicilia
Pipe bends are peculiar structures. Although the mechanisms that determine their behaviour are not that different from those of initially straight pipe, their relative contribution can be. This is amplified by shorter bend radii and thinner walls. Typical bends used in an offshore environment will have a radius of three to ten times their cross-section diameter and will behave differently than straight pipe of comparable dimensions. This paper aims to identify and quantify the key mechanisms that drive the behaviour of pipe bends in a deep-water environment. Their behaviour has been studied at global and local scales. The behaviour of bends seems not fully understood amongst academia and in the industry. This paper endeavours to demystify some of those peculiar behaviours, for example, why pipe bends tend to straighten during a mill pressure test.
弯管是一种特殊的结构。虽然决定其行为的机制与最初的直管没有太大的不同,但它们的相对贡献可能是不同的。更短的弯曲半径和更薄的壁放大了这一点。在海上环境中使用的典型弯管的半径是其横截面直径的3到10倍,其性能与同等尺寸的直管不同。本文旨在识别和量化驱动深水环境中弯头行为的关键机制。它们的行为已经在全球和地方尺度上进行了研究。学术界和工业界似乎还没有完全理解弯曲的行为。本文试图揭开其中一些特殊行为的神秘,例如,为什么在轧机压力试验中,管弯往往会变直。
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引用次数: 0
Managing Flow Induced Vibration in Subsea Jumpers 控制水下跳桥的流激振动
Pub Date : 2021-06-21 DOI: 10.1115/omae2021-61849
R. Naik, Y. Urthaler, S. McNeill, Rafik Boubenider
Certain subsea jumper design features coupled with operating conditions can lead to Flow Induced Vibration (FIV) of subsea jumpers. Excessive FIV can result in accumulation of allowable fatigue damage prior to the end of jumper service life. For this reason, an extensive FIV management program was instated for a large development in the Gulf of Mexico (GOM) where FIV had been observed. The program consisted of in-situ measurement, modeling and analysis. Selected well and flowline jumpers were outfitted with subsea instrumentation for dedicated vibration testing. Finite Element (FE) models were developed for each jumper and refined to match the dynamic properties extracted from the measured data. Fatigue analysis was then carried out using the refined FE model and measured response data. If warranted by the analysis results, action was taken to mitigate the deleterious effects of FIV. Details on modeling and data analysis were published in [5]. Herein, we focus on the overall findings and lessons learned over the duration of the program. The following topics from the program are discussed in detail: 1. In-situ vibration measurement 2. Overall vibration trends with flow rate and lack of correlation of FIV to flow intensity (rho-v-squared); 3. Vibration and fatigue performance of flowline jumpers vs. well jumpers 4. Fatigue analysis conservatism Reliance on screening calculations or predictive FE analysis could lead to overly conservative operational limits or a high degree of fatigue life uncertainty in conditions vulnerable to FIV. It is proposed that in-situ vibration measurements followed by analysis of the measured data in alignment with operating conditions is the best practice to obtain a realistic understanding of subsea jumper integrity to ensure safe and reliable operation of the subsea system. The findings from the FIV management program provide valuable insight for the subsea industry, particularly in the areas of integrity management of in-service subsea jumpers; in-situ instrumentation and vibration measurements and limitations associated with predictive analysis of jumper FIV. If learnings, such as those discussed here, are fed back into design, analysis and monitoring guidelines for subsea equipment, the understanding and management of FIV could be dramatically enhanced compared to the current industry practice.
水下跳线的某些设计特点和操作条件可能会导致水下跳线的流动诱发振动(FIV)。在跳线使用寿命结束之前,过多的FIV会导致允许疲劳损伤的累积。因此,在墨西哥湾(GOM)发现FIV的大型开发项目中,实施了广泛的FIV管理计划。该程序由现场测量、建模和分析组成。选定的井和管线跳线都配备了水下仪器,用于专门的振动测试。为每个跳线建立了有限元模型,并对其进行了细化,以匹配从测量数据中提取的动态特性。然后使用改进的有限元模型和实测响应数据进行疲劳分析。如果分析结果得到保证,则采取措施减轻FIV的有害影响。关于建模和数据分析的详细内容见[5]。在此,我们将重点放在项目期间的总体发现和经验教训上。详细讨论了该计划的以下主题:1。2.现场振动测量整体振动随流量变化趋势,且FIV与流量强度(rho-v平方)缺乏相关性;3.。管线跳隔器与井跳隔器的振动和疲劳性能疲劳分析的保守性依赖于筛选计算或预测有限元分析可能导致过于保守的操作限制或在易受FIV影响的条件下的高度疲劳寿命不确定性。建议采用现场振动测量,然后根据运行条件对测量数据进行分析,这是获得水下跳线完整性的最佳实践,以确保水下系统安全可靠地运行。FIV管理项目的研究结果为水下行业提供了宝贵的见解,特别是在现役水下跳桥的完整性管理领域;现场仪器和振动测量以及与跳线FIV预测分析相关的限制。如果将这些经验反馈到水下设备的设计、分析和监测指南中,那么与目前的行业实践相比,FIV的理解和管理将大大提高。
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引用次数: 1
The Evolved Motions of a Marine Riser or Pipeline 海洋立管或管道的演化运动
Pub Date : 2021-06-21 DOI: 10.1115/omae2021-62970
R. Zueck
Analytical, experimental and computational models have historically been heavily simplified, linearized, and otherwise reduced. This paper shows how such model reductions eliminate the fundamental geometric changes that determine real behavior in cables, strings, moorings, guys, pipelines, riser, plates, skins, subsea hulls, and other such slender and thin structures. The paper details each physical quantity that we must add back into our overly reduced models to improve the basic nature, evolution, and accuracy of the resulting motions and vibrations. For example, even slight changes in local rotation anywhere along a cable can create large nonlinear changes in the dynamic nature of its behavior. The evolved complexity of the resulting global motions and vibrations in space and time often defy what we normally expect from such a simple structure. Although this paper focuses on the modeling of deep-water moorings and risers of an ocean platform, the same geometric effect is fundamental to most science and engineering models. Understanding how small changes in geometry can nonlinearly affect any structured behavior will help demystify much of the poorly-understood motions and vibrations in a large diversity of applications, including induced vibrations, sound, structural acoustics, aero-elasticity, sound, light and atomic radiation.
历史上,分析、实验和计算模型都被大大简化、线性化,或者减少。本文展示了这种模型的简化如何消除了决定电缆、管柱、系泊、管柱、管道、立管、板、表皮、海底船体以及其他细长结构的实际行为的基本几何变化。本文详细介绍了我们必须添加回我们过度简化的模型中的每个物理量,以改善基本性质,演变和由此产生的运动和振动的准确性。例如,在电缆的任何地方,即使是局部旋转的微小变化,也会在其动态特性中产生巨大的非线性变化。由此产生的全球运动和时空振动的演化复杂性,往往与我们通常对这样一个简单结构的预期相悖。虽然本文的重点是海洋平台的深水系泊和立管的建模,但相同的几何效应是大多数科学和工程模型的基础。了解几何形状的微小变化是如何非线性地影响任何结构行为的,将有助于揭开各种应用中许多鲜为人知的运动和振动的神秘面纱,包括诱导振动、声音、结构声学、空气弹性、声音、光和原子辐射。
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引用次数: 0
Cross-Sectional Design and Case Study for Flexible Pipe 柔性管道的截面设计与实例研究
Pub Date : 2021-06-21 DOI: 10.1115/omae2021-60368
Q. Zuo, L. Ali, Yong Bai
Flexible pipes are compounded by many concentric layers, with different structural and operational functions. These layers are usually made of distinct materials, including metal and plastic. To accurately meet the working requirements of the pipes and reduce its production cost, the primary purpose of this paper is to present the cross-sectional design procedure and the case study for a specific unbonded flexible pipe is also illustrated. In this paper, the mathematical analysis and finite element analysis are employed to study the properties of pipe under different working conditions. A theoretical model for stresses and deformations of the pipe have been studied, and the obtained results have been compared with the ones from the FEM which is used to simulate the pipe under different working conditions. Additionally, the several models will be developed to study mechanical responses of pipes subjected to several loads. The results and FEA models can be useful for the designing structure of flexible pipes.
柔性管道是由许多同心层复合而成,具有不同的结构和操作功能。这些层通常由不同的材料制成,包括金属和塑料。为了准确地满足管道的工作要求,降低其生产成本,本文的主要目的是提出截面设计方法,并对具体的无粘结柔性管进行了实例分析。本文采用数学分析和有限元分析相结合的方法研究了不同工况下管道的性能。建立了管材应力和变形的理论模型,并与不同工况下管材的有限元模拟结果进行了比较。此外,还将开发几种模型来研究管道在几种载荷作用下的力学响应。研究结果和有限元模型可为柔性管道结构设计提供参考。
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引用次数: 0
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