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The Optimization Design of the Cross-Sectional Layout of an Umbilical Based on the Hybrid Genetic Algorithm 基于混合遗传算法的脐带缆截面布局优化设计
Pub Date : 2021-06-21 DOI: 10.1115/omae2021-63384
Xu Yin, Zhixun Yang, D. Shi, Jun Yan, Lifu Wang, Qingzhen Lu, Geng Tian
The umbilical which consists of hydraulic tubes, electrical cables and optical cables is a key equipment in the subsea production system. Each components perform different physical properties, so different cross-sections will present different geometrical characteristic, carrying capacities, the cost and the ease of manufacture. Therefore, the cross-sectional layout design of the umbilical is a typical multi-objective optimization problem. A mathematical model of the cross-sectional layout considering geometric and mechanical properties is proposed, and the genetic algorithm is introduced to copy with the optimization model in this paper. A steepest descent operator is embedded into the basic genetic algorithm, while the appropriate fitness function and the selection operator are advanced. The optimization strategy of the cross-sectional layout based on the hybrid genetic algorithm is proposed with the fast convergence and the great probability for global optimization. Finally, the cross-section of an umbilical case is performed to obtain the optimal the cross-sectional layout. The geometric and mechanical performance of results are compared with the initial design, which verify the feasibility of the proposed algorithm.
脐带缆由液压管、电缆、光缆组成,是海底生产系统的关键设备。每个部件具有不同的物理性质,因此不同的截面将呈现不同的几何特征,承载能力,成本和制造的难易程度。因此,脐带缆截面布置设计是一个典型的多目标优化问题。提出了考虑几何性能和力学性能的截面布置数学模型,并引入遗传算法对优化模型进行了复制。在基本遗传算法中嵌入最陡下降算子,并提出合适的适应度函数和选择算子。提出了一种基于混合遗传算法的截面布局优化策略,该策略收敛速度快,全局寻优概率大。最后,对脐带套管进行截面分析,以获得最佳截面布局。结果与初始设计的几何性能和力学性能进行了比较,验证了所提算法的可行性。
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引用次数: 1
Deepwater Span Management on a Mobile Seabed 移动海床上的深水跨度管理
Pub Date : 2021-06-21 DOI: 10.1115/omae2021-63458
S. Ang, Arriane Chiara Bernardo, R. Peek, Knut Vedeld, Mario Caruso, Jie Wu
This paper describes a multi-pronged continuous improvement effort to manage the spans of a deep-water pipeline, where even without wave action, the currents are strong enough to move sediments, leading to constantly changing spans. The effort includes: (1) using strakes rather than intermediate supports to suppress VIV, since the latter proved not to be a long-term solution, (2) using partial rather than full strake coverage of spans and developing tools to quantify the level of strake coverage that is required, (3) improving estimates of soil stiffness and damping, and tools to handle amplitude-dependent soil stiffness and damping, (4) performing pluck tests of the operating pipeline by pulling it laterally at midspan with the ROV until a weak link connecting the ROV to the pipe breaks, whereupon the resulting motion of the pipe is recorded with accelerometers, (5) developing tools that allow fatigue damage to be estimated and accumulated for every location along the pipeline (6) sponsoring a joint industry program by DNVGL to quantify the effect of seabed proximity and trench effects on VIV. This paper provides an overview of these activities, with emphasis on recent results and new assessment tools and methods developed and their validation covering items (2–4) above.
本文描述了一种多管齐下的持续改进工作,以管理深水管道的跨度,即使没有波浪作用,水流也足以移动沉积物,导致不断变化的跨度。这项工作包括:(1)使用条条而不是中间支撑来抑制振动,因为后者被证明不是一个长期的解决方案;(2)使用部分而不是全部的条条覆盖跨度,并开发工具来量化所需的条条覆盖水平;(3)改进对土壤刚度和阻尼的估计,以及处理与幅值相关的土壤刚度和阻尼的工具;(4)使用ROV对正在运行的管道进行抽采测试,通过在跨中横向拉取管道,直到ROV与管道之间的薄弱环节断裂,然后用加速度计记录管道的运动情况;(5)开发工具,可以估计管道沿线每个位置的疲劳损伤并累积起来;(6)赞助DNVGL的联合行业项目,量化海底邻近和沟槽效应对VIV的影响。本文提供了这些活动的概述,重点是最近的结果和开发的新评估工具和方法,以及它们的验证,涵盖上面的项目(2-4)。
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引用次数: 0
Optimization of Frequency Domain Fatigue Analysis for Unbonded Flexible Risers 无粘结柔性隔水管频域疲劳分析优化
Pub Date : 2021-06-21 DOI: 10.1115/omae2021-62886
Jiabei Yuan, Yucheng Hou, Z. Tan
Fatigue analysis of flexible risers is a demanding task in terms of time and computational resources. The traditional time domain approach may take weeks of time in global simulation, local modelling and post-processing of riser responses to get fatigue results. Baker Hughes developed a fast hybrid approach, which is based on a frequency domain technique. The new approach was first implemented at the end fitting region and then to all other regions of the riser. Studies showed that the hybrid approach achieved convenient and conservative results in a significant shorter period of time. To improve the accuracy and reduce conservatism of the method, Baker Hughes has further optimized the analysis procedure to seek better results approaching true solutions. Several methods were proposed and studied. The duration of representative cases and noncritical cases have been extended. The steps to predict stress spectrum based on transfer functions have also been updated. From previous studies, only one transfer function was built for fatigue load cases with similar response spectra. This assumption linearizes the system response and produces certain level of discrepancy against true time domain solution. In this study, multiple ways of spectrum prediction are evaluated and compared. The paper summarizes several techniques to further optimize the hybrid frequency domain approach. The updated fatigue results are found to be more accurate. The optimized approach therefore gives more flexibility to engineers to approach the true solutions, which were originally acquired from full 3-hr time domain simulations. The approach requires less analysis time and reduces iterations in pipe structure and riser configuration design, which leads to faster project execution and potential cost reduction.
柔性立管的疲劳分析在时间和计算资源方面要求很高。传统的时域方法可能需要数周的时间进行全局模拟、局部建模和隔水管响应的后处理,才能得到疲劳结果。贝克休斯开发了一种基于频域技术的快速混合方法。新方法首先在末端拟合区域实施,然后在立管的所有其他区域实施。研究表明,混合方法在较短的时间内获得了方便和保守的结果。为了提高方法的准确性和降低保守性,贝克休斯进一步优化了分析程序,寻求更接近真解的结果。提出并研究了几种方法。代表性案例和非关键案例的持续时间有所延长。基于传递函数预测应力谱的步骤也进行了更新。从以往的研究来看,对于具有相似响应谱的疲劳载荷情况,只建立了一个传递函数。这种假设使系统响应线性化,并与真实的时域解产生一定程度的差异。本研究对多种频谱预测方法进行了评价和比较。本文总结了进一步优化混合频域方法的几种技术。更新后的疲劳计算结果更为准确。因此,优化的方法为工程师提供了更大的灵活性,以接近真正的解决方案,这些解决方案最初是从完整的3小时时域模拟中获得的。该方法需要更少的分析时间,减少了管道结构和立管配置设计的迭代,从而加快了项目的执行速度,降低了潜在的成本。
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引用次数: 0
Pipe Joint Management for Risers and Pipelines 立管和管道的管接头管理
Pub Date : 2021-06-21 DOI: 10.1115/omae2021-63173
G. Mansour
Minimizing the stress concentration factor (SCF) in pipe joint welding subjected to fatigue is a major concern. Machining the joint ends is one way to achieve this. However, this adds cost, time, risk of potential crack starters, and loss of wall thickness which is detrimental for fatigue, strength, and engineering criticality assessment (ECA) in particular. Pipe joint sorting (certain joints in sequence) and end matching (rotating the pipe joints for best fit) are other ways. However, this adds time, costly logistics, risk of errors, and does not guarantee the minimum possible SCF is achieved. In a typical project, more pipe joints are procured than required in order to mitigate contingencies. For pipelines, this overage is typically a percentage of the required number of joints or pipeline length. For risers, typically double the required number of joints is procured where half of the joints is sent offshore for installation and the remaining half is kept onshore for a spare riser. Then, it becomes very important to send for installation the best pipe joints that produce the best (lowest) SCFs out of the entire batch of pipe joints. This requires calculating the SCF for every potential match of any random joints to be welded together, and then choosing the best joints. Performing such calculations by spreadsheet is not feasible considering the tremendous number of required iterations and calculations. A pipe joint management software development is presented herein which accomplishes this task and examples provided to illustrate the benefits. Note: Selecting pipe joints with the best end measurements, whether ID, OD, OOR, or thickness does not guarantee that the minimum possible SCFs will be achieved since the SCF is a function of all those measurements.
使疲劳条件下管道接头焊接的应力集中系数(SCF)最小化是一个重要问题。加工接头末端是实现这一目标的一种方法。然而,这增加了成本、时间、潜在裂缝引发的风险,以及壁厚损失,这对疲劳、强度和工程临界评估(ECA)尤其不利。管接头排序(按顺序排列某些接头)和端部匹配(旋转管接头以获得最佳配合)是其他方法。然而,这增加了时间,昂贵的物流,错误的风险,并不能保证达到最低可能的SCF。在一个典型的项目中,为了减少意外情况,采购的管道接头比所需的要多。对于管道,这一超额通常是所需接头数量或管道长度的百分比。对于立管,通常需要两倍数量的接头,其中一半用于海上安装,另一半用于陆上备用立管。然后,在整批管接头中,将产生最佳(最低)scf的最佳管接头送去安装就变得非常重要。这需要计算任意随机接头的每个潜在匹配的SCF,然后选择最佳接头。考虑到所需的大量迭代和计算,通过电子表格执行此类计算是不可行的。本文介绍了一个管节管理软件的开发过程,并举例说明了该软件的优点。注意:选择具有最佳端部测量值的管接头,无论是内径、外径、OOR还是厚度,都不能保证获得最小可能的SCF,因为SCF是所有这些测量值的函数。
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引用次数: 0
Limit Load Capacity of Thick-Walled Pipe Loaded by Internal Pressure and Bending 内压和弯曲加载厚壁管的极限承载能力
Pub Date : 2021-06-21 DOI: 10.1115/omae2021-62890
R. Selker, J. Brugmans, Ping Liu, C. Sicilia
Internally pressurised pipe behaves differently than externally pressurised pipe. DNVGL-ST-F101 [4], a prevailing standard for the design of submarine pipelines, provides limit-state equations for combined loading that are valid only if the diameter-to-wall-thickness ratio (D/t) is between 15 and 45. A recent study has shown that the results are increasingly conservative for lower values of this ratio if the nett pressure is acting on the pipe’s outside [8], especially if it is below 20. In this paper, the applicability of the limit-state equations for thick-walled pipe with D/t less than 15 and loaded by a nett internal pressure has been investigated. The first step was a fundamental review of the formulations. Next, the predicted capacities were compared with those estimated using a finite-element (FE) model. The results greatly coincided, which indicates that the conservatism underlying the formulations does not depend on D/t. Hence they can be used for design against local buckling under internal overpressure, too, when the ratio is below 15.
内压管道的性能与外压管道不同。海底管道设计的通行标准DNVGL-ST-F101[4]给出了组合加载的极限状态方程,该方程仅在直径/壁厚比(D/t)在15 ~ 45之间有效。最近的一项研究表明,当净压力作用于管道外部时,特别是当净压力低于20时,该比值越小,结果越保守[8]。本文研究了D/t小于15且受净内压载荷的厚壁管道极限状态方程的适用性。第一步是对公式进行基本审查。接下来,将预测容量与使用有限元(FE)模型估计的容量进行比较。结果非常吻合,这表明公式的保守性不依赖于D/t。因此,当比低于15时,它们也可用于防止内部超压下的局部屈曲设计。
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引用次数: 1
Deepwater Steel Catenary Riser System Design for Lingshui 17-2 Project 陵水17-2工程深水钢悬链线立管系统设计
Pub Date : 2021-06-21 DOI: 10.1115/omae2021-63881
Ning He, H. Yang, Fanli Xu, Yongming Cheng
A riser is a key component for transporting produced oil and gas from the subsea wells to the surface production vessel. Through nearly 30 years of design and implementation, Steel Catenary Risers (SCRs) have been found to have the advantages of relatively low cost and good adaptability to floating platform’s motion. This paper investigates deepwater SCR system design for the Lingshui 17-2 (termed LS17-2) project. This paper first introduces a SCR system for the LS17-2 project. The field for this project is located in the northern South China Sea, with water depth of 1220m to 1560m. LS17-2 consists of a subsea production system, a deep-draft semi-submersible (SEMI), and an export riser/pipeline. The platform was designed to have a large storage capacity with a variable draft during its operation. Based on deepwater SCR engineering experience, the key SCR design challenges are summarized from the engineering executive perspective. The challenges to the SCR system design for the LS17-2 project include harsh environment condition in South China Sea and the impact on fatigue design for the requirement of 30-years’ service life. They call for design optimization and innovative ideas. The engineering design and analysis are discussed together solutions. To demonstrate the deepwater SCR system design for LS17-2 project, examples are provided to illustrate the challenges and solutions. The experience learned from this paper should have significant relevance to future SCR design.
立管是将产出的石油和天然气从海底井输送到地面生产船的关键部件。通过近30年的设计和实施,发现钢链链隔水管具有成本相对较低和对浮式平台运动适应性好的优点。本文对陵水17-2 (LS17-2)深水SCR系统设计进行了研究。本文首先介绍了一种用于LS17-2工程的可控硅系统。本项目油田位于南海北部,水深1220m ~ 1560m。LS17-2由一个海底生产系统、一个深吃水半潜式(SEMI)和一个出口立管/管道组成。该平台被设计为具有较大的存储容量,在运行期间具有可变吃水。根据深水SCR工程经验,从工程主管的角度总结了SCR设计的关键挑战。LS17-2项目SCR系统设计面临的挑战包括南海恶劣环境条件和30年使用寿命要求对疲劳设计的影响。他们要求设计优化和创新的想法。对工程设计和分析进行了讨论,并提出了解决方案。为了演示LS17-2项目的深水SCR系统设计,提供了实例来说明挑战和解决方案。从本文中获得的经验应该对未来的SCR设计具有重要的相关性。
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引用次数: 0
On Vessel Motion Induced Vortex-Induced Vibrations of a Steel Lazy Wave Riser 钢制懒波隔水管的船舶运动诱导涡激振动研究
Pub Date : 2021-06-21 DOI: 10.1115/omae2021-60371
Decao Yin
Deepwater steel lazy wave risers (SLWR) subject to vessel motion will be exposed to time-varying oscillatory flow, vortices could be generated and the cyclic vortex shedding force causes the structure vibrate, such fluid-structure interaction is called vortex-induced vibrations (VIV). To investigate VIV on a riser with non-linear structures under vessel motion and oscillatory flows, time domain approaches are needed. In this study, a time-domain approach is used to simulate a full-scale SLWR. Two cases with simplified riser top motions are simulated numerically. By using default input parameters to the time domain approach, the key oscillatory flow induced VIV response characteristics such as response frequency, curvature and displacements are examined and discussed. More accurate VIV prediction could be achieved by using realistic hydrodynamic inputs into the time domain model.
受船舶运动影响的深水钢制懒波立管(SLWR)将受到时变振荡流的影响,产生涡流,循环涡脱落力使结构产生振动,这种流固耦合作用称为涡激振动(VIV)。为了研究船舶运动和振荡流作用下非线性结构立管的涡激振动,需要采用时域方法。本研究采用时域方法模拟全尺寸SLWR。对两种简化立管顶部运动的情况进行了数值模拟。采用时域法的默认输入参数,对振动流诱导的涡激振动响应的关键特性如响应频率、曲率和位移进行了分析和讨论。在时域模型中加入真实的水动力输入,可以实现更精确的涡动预测。
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引用次数: 0
Steel Lazy Wave Riser Optimization Using Artificial Neural Networks and Genetic Algorithm 基于人工神经网络和遗传算法的钢懒波立管优化
Pub Date : 2021-06-21 DOI: 10.1115/omae2021-61600
M. Lal, A. Sebastian, Yashpal Rana
Over the past few years, a number of deepwater projects that use steel lazy wave risers have been commissioned or are under development. Steel lazy wave risers have an advantage over steel catenary risers as they offer flexibility of use with a floater having severe motion such as FPSO. They also impart lower loads at the interface with the floater compared to a traditional steel catenary riser, and hence can be used in deeper waters. Therefore, design of steel lazy wave risers has gained importance over the years as exploration of oil happens in ever deeper waters. In this paper, artificial neural networks and genetic algorithm are used to automatically generate a steel lazy wave riser design. A dataset of optimized designs of steel lazy wave risers for various inputs such as water depth, pipe OD, wall thickness etc. are generated using genetic algorithm. This dataset is used to train a neural network to automatically output a steel lazy wave riser design. The SLWR configuration that is automatically generated can be used as a starting point for conceptual and pre-FEED studies and help engineers come up with an initial SLWR design capturing the basic requirements without going through rigorous analyses. It has potential for cost savings and meeting schedule demands of fast paced projects as it will speed up the steel lazy wave risers’ design.
在过去的几年里,许多使用钢制缓波立管的深水项目已经投入使用或正在开发中。钢制懒波立管与钢制悬链线立管相比具有优势,因为它们可以灵活地与FPSO等剧烈运动的浮子一起使用。与传统的钢制悬链线立管相比,它们与浮子界面的载荷更小,因此可以在更深的水域中使用。因此,多年来,随着石油勘探在更深的水域进行,钢制懒波立管的设计变得越来越重要。本文采用人工神经网络和遗传算法自动生成钢懒波隔水管设计方案。利用遗传算法生成了不同水深、管道外径、壁厚等输入条件下的钢懒波立管优化设计数据集。该数据集用于训练神经网络,以自动输出钢懒波立管设计。自动生成的SLWR配置可以用作概念性和预feed研究的起点,并帮助工程师在不经过严格分析的情况下提出捕获基本需求的初始SLWR设计。它具有节约成本和满足快节奏项目进度要求的潜力,因为它将加快钢制懒波立管的设计。
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引用次数: 2
Lateral Buckling Mitigation of Subsea Pipeline by Temporary Winch Pull 用临时绞车拉紧缓解海底管道侧向屈曲
Pub Date : 2021-06-21 DOI: 10.1115/omae2021-62362
Yann Le Maout, Michele Ceruli
The design process of lateral buckling has gained in maturity over the last ten years. However the design of any required engineered trigger to control the formation of lateral buckles remains open to a wide range of design concepts (like sleeper, buoyancy modules, snake lay or residual curvature method) with sometimes increasing complexity in either engineering, fabrication or installation. This paper will describe how a lateral deflection initiated by a temporary subsea winch after pipelay can be used as a reliable mitigation with limited impact on the project execution. The interaction between the winch pull and the pipe soil interaction and the consequences on both the post buckle behaviour and reliability design of the mitigation architecture will be presented. The advantages of this technique (decoupling of construction activities between pipelay and lateral buckling mitigation, standard engineering process, no offset from seabed, no additional permanent equipment) and its limitations (stiff pipeline, detailed pipe soil interaction) will be discussed. The operational feedback from several flowlines designed, installed and operated with this winch pull mitigation will be reviewed and the main lessons learnt will be highlighted. It can be concluded that this temporary subsea winch pull is an interesting and cost effective option for lateral buckling initiation of subsea pipelines.
侧向屈曲的设计过程在过去的十年中已经趋于成熟。然而,任何控制侧扣形成的工程触发器的设计仍然是一个广泛的设计概念(如轨枕、浮力模块、蛇形铺设或剩余曲率法),有时在工程、制造或安装中都增加了复杂性。本文将介绍管道铺设后由临时海底绞车引起的横向偏转如何作为可靠的缓解措施,同时对项目执行的影响有限。将介绍绞车拉力和管土相互作用之间的相互作用以及对后屈曲行为和减灾体系可靠性设计的影响。该技术的优点(管道和横向屈曲缓解之间的施工活动解耦,标准的工程过程,不与海底偏移,不需要额外的永久性设备)及其局限性(刚性管道,详细的管道-土壤相互作用)将进行讨论。将对采用该绞车拉力缓解技术设计、安装和运行的几条管线的运行反馈进行审查,并重点介绍所吸取的主要经验教训。可以得出结论,这种临时的海底绞车拉力对于海底管道的侧向屈曲起始是一种有趣且经济有效的选择。
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引用次数: 0
Machine Learning Prediction and Reliability Analysis Applied to Subsea Spool and Jumper Design 机器学习预测和可靠性分析在水下阀芯和跳线设计中的应用
Pub Date : 2021-06-21 DOI: 10.1115/omae2021-62033
Mengdi Song, Massyl Gheroufella, Paul Chartier
In subsea pipelines projects, the design of rigid spool and jumper can be a challenging and time-consuming task. The selected spool layout for connecting the pipelines to the subsea structures, including the number of bends and leg lengths, must offer the flexibility to accommodate the pipeline thermal expansion, the pipe-lay target box and misalignments associated with the post-lay survey metrology and spool fabrication. The analysis results are considerably affected by many uncertainties involved. Consequently, a very large amount of calculations is required to assess the full combination of uncertainties and to capture the worst-case scenario. Rather than applying the deterministic solution, this paper uses machine learning prediction to significantly improve the efficiency of the design process. In addition, thanks to the fast predictive model using machine learning algorithms, the uncertainty quantification and propagation analysis using probabilistic statistical method becomes feasible in terms of CPU time and can be incorporated into the design process to evaluate the reliability of the outputs. The latter allows us to perform a systematic probabilistic design by considering a certain level of acceptance on the probability of failure, for example as per DNVGL design code. The machine learning predictive modelling and the reliability analysis based upon the probability distribution of the uncertainties are introduced and explained in this paper. Some project examples are shown to highlight the method’s comprehensive nature and efficient characteristics.
在海底管道项目中,刚性阀芯和跳线的设计是一项具有挑战性且耗时的任务。用于将管道连接到海底结构的阀芯布局,包括弯管的数量和支腿的长度,必须提供灵活性,以适应管道热膨胀、管道铺设目标盒以及与铺设后测量计量和阀芯制造相关的不对准。分析结果受许多不确定因素的影响很大。因此,需要进行大量的计算来评估不确定性的全部组合,并捕捉最坏的情况。本文不采用确定性解决方案,而是使用机器学习预测来显著提高设计过程的效率。此外,由于使用机器学习算法的快速预测模型,使用概率统计方法的不确定性量化和传播分析在CPU时间方面变得可行,并且可以纳入设计过程以评估输出的可靠性。后者允许我们通过考虑对失败概率的一定程度的接受度来执行系统的概率设计,例如按照DNVGL设计规范。介绍并说明了基于不确定性概率分布的机器学习预测建模和可靠性分析方法。通过工程实例说明了该方法的全面性和高效性。
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引用次数: 2
期刊
Volume 4: Pipelines, Risers, and Subsea Systems
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