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Fireproof Concrete for Lining of Soak Pits 浸渍坑衬砌防火混凝土
S. Pavlenko, A. Permyakov, Yu. N. Pronyakin
The Siberian State Academy of Mining and Metallurgy together with the joint-stock company of the West-Siberian Metallurgical Works and UralNIIStromprojekt have developed compositions and technology for fireproof concrete made from local materials and industrial by-products. The concrete is designated for the production of unburnt blocks and bricks to be used for lining heating facilities of metallurgical enterprises (there are four of them in Novokuznetsk). Concrete for producing blocks for soaking pits consists of the following components: quartzites of three grading fractions (0 to 8 mm - 36%, 0 to 3 mm - 50%, powder fraction - 14%) and a binder (technical grade liquid glass) with a density of 1.42 to 1.44 g/sq cm (10-14% above 100% aggregate). The technical grade liquid glass was made by solution of silica fume with the fineness of 60 to 90 sq m/g and beyond 90% free SiO2 content in sodium hydroxide. The technical grade liquid glass developed increased the strength of concrete and its heat resistance by 35 to 45% and 25 to 30%, respectively, as compared with the commonly used liquid glass. The service life of the blocks manufactured at the pilot plant of the West-Siberian Metallurgical Works in walls of a soaking pit was 18 months, while that of the blocks produced by the Pervouralsky plant ranges from 6 to 12 months. The construction of a department for producing blocks and bricks from the above concrete is in the stage of completion at the West-Siberian Steel Works.
西伯利亚国家矿冶研究院与西西伯利亚冶金厂股份公司和乌拉尔水利工程公司共同开发了用当地材料和工业副产品制成防火混凝土的成分和技术。该混凝土被指定用于生产未燃烧的砌块和砖,用于冶金企业(在新库兹涅茨克有四家)的加热设施内衬。浸水坑生产砌块混凝土由以下成分组成:石英岩的三种级配分数(0 - 8mm - 36%, 0- 3mm - 50%,粉末分数-14%)和粘合剂(技术级液体玻璃),密度为1.42至1.44克/平方厘米(100%骨料以上10-14%)。将细度为60 ~ 90平方米/克,游离SiO2含量在90%以上的硅灰溶于氢氧化钠中,制成技术级液态玻璃。研制的技术级液体玻璃,与常用的液体玻璃相比,混凝土强度和耐热性分别提高了35 ~ 45%和25 ~ 30%。西西伯利亚冶金厂中试工厂生产的保温炉炉块的使用寿命为18个月,而perouralsky工厂生产的炉块的使用寿命为6至12个月。在西西伯利亚钢铁厂,用上述混凝土生产砌块和砖的部门正在建设完成阶段。
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引用次数: 1
Application of High-Strength Concrete to Fill Tubular Steel Columns 高强混凝土在钢管柱填充中的应用
S. Kuroiwa, K. Kuroha, M. Hayakawa, K. Watanabe
When high-strength concretes are conveyed by pumping, the pumping pressure may increase and the flowability of high-fluidity concrete may be greatly decreased. This is a problem for construction of concrete-filled tubular steel columns. In this study, pumping tests and filling tests of steel tubular model columns with several kinds of high-fluidity concrete having a water/cement ratio of 30% were conducted. Silica fume results in better pumpability. The pressure loss reflects good correlation to the plastic viscosity of the concrete calculated from the time taken for it to discharge from an inverted slump cone. When the concretes used in the tests were pumped into tubular columns, the cavity area under the diaphragm plates was less than 10% and the core strength obtained at 91 days was over 80 N/sq mm. If the slump flow of concrete at the top of the column is more than 45 cm, it can be expected that the column will be filled well. The pressure of concrete at the bottom of the column is approximately 1.2 times the head pressure.
当采用泵送方式输送高强混凝土时,泵送压力会增大,大流动性混凝土的流动性会大大降低。这是钢管混凝土柱施工中的一个难题。本研究对几种水灰比为30%的高流动性混凝土进行了钢管模型柱的泵送试验和填充试验。硅灰具有更好的可泵送性。压力损失与混凝土塑性黏度有较好的相关性,由混凝土从倒坍落锥排出所需的时间计算得到。试验用混凝土泵入管状柱时,膜片下空腔面积小于10%,91天获得的核心强度大于80 N/sq mm,如果柱顶混凝土坍落度流动大于45 cm,则可以预期柱填充良好。柱底混凝土压力约为柱头压力的1.2倍。
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引用次数: 0
Method for Measuring Moisture Content in Concrete With Small Stainless Steel Electrodes 用小不锈钢电极测量混凝土含水率的方法
N. Yuasa, Y. Kasai, I. Matsui
Measuring sensors made of ceramic have been studied for measuring the moisture content of concrete. As a result, the moisture content distribution inside concrete has been clarified. Furthermore, a moisture content measuring sensor equipped with small stainless steel electrodes, measuring 0.7 mm in diameter and 20 mm in length, was developed for the current study to locally measure the moisture content distribution inside concrete, thereby examining the temperature, applied voltage, influence of metal near the electrodes, and the coefficient of variation of specific electrical resistance during the test.
研究了用陶瓷制成的测量传感器来测量混凝土的含水率。从而明确了混凝土内部的含水率分布。此外,本研究还开发了一种装有直径为0.7 mm、长度为20 mm的小型不锈钢电极的含水率测量传感器,用于局部测量混凝土内部的含水率分布,从而检测温度、施加电压、电极附近金属的影响以及测试期间比电阻的变化系数。
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引用次数: 0
High Volume Wastes Concrete (HVWC) 高容量废混凝土(HVWC)
H. Uchikawa, S. Hanehara, H. Hirao
High volume waste concrete (HVWC) containing hundreds of kg of waste-derived materials in unit volume of concrete as raw materials was prepared to examine the workability, strength development, hydration of cement, composition and structure, and dissolution of harmful elements from hardened concrete to increase the amounts of waste-derived material that can be used for manufacturing concrete. The waste-derived materials tested in this experiment were incineration ash of urban refuse and sintered coal ash as the substitution for fine aggregates, and sintered sewage sludge and glass cullet as the substitution for coarse aggregates. It was determined that HVWC could keep good workability without segregation and developed higher strength than ordinary concrete even if the amounts of waste-derived aggregates in concrete exceeded 600 kg/cu m. Increase in combined water in hardened HVWC and the production of cement hydrates including C-S-H with age was normal and the influence of trace elements contained in waste-derived aggregates on the cement hydration was negligible. Decrease in the amounts of Ca(OH)2 and increase in C-S-H which was estimated from the pore volume of 3 to 6 mm in diameter was recognized in later age in the case when blast furnace slag or fly ash was used as a binder. Non-uniformity in distribution of aggregate, large pore and microgroove between aggregate and cement paste which might occur by the use of large amounts of waste-derived aggregate was not observed. There was no remarkable difference in type and quantity of elements between HVWC and ordinary concrete dissolved from them. From the results described above, it is considered that the use of HVWC is a very promising technique to safely consume large amounts of wastes.
高容量废弃混凝土(HVWC)在单位体积的混凝土中含有数百公斤的废物衍生材料作为原材料,用于检查可工作性、强度发展、水泥水化、成分和结构以及硬化混凝土中有害元素的溶解,以增加可用于制造混凝土的废物衍生材料的数量。本实验试验的废源材料为城市垃圾焚烧灰和烧结粉煤灰替代细骨料,烧结污泥和玻璃屑替代粗骨料。试验结果表明,即使混凝土中废骨料的掺量超过600 kg/cu m, HVWC仍能保持良好的和易性,且具有比普通混凝土更高的强度。随着龄期的增加,HVWC中结合水的增加和C-S-H等水泥水化产物的生成是正常的,废骨料中微量元素对水泥水化的影响可以忽略不计。用高炉矿渣或粉煤灰作为粘结剂时,随着年龄的增长,Ca(OH)2的含量减少,C-S-H的含量增加,这是由孔径3 ~ 6mm估算的。没有观察到骨料分布不均匀,骨料与水泥浆体之间存在大量废骨料可能产生的大孔隙和微槽。HVWC与普通混凝土在溶出元素的种类和数量上无显著差异。综上所述,我们认为利用高压捕集器是一种非常有前途的安全处理大量废物的技术。
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引用次数: 0
Mixture Proportions of High-Strength and High-Fluidity Lightweight Concrete 高强度和高流动性轻质混凝土的混合比例
K. Fujii, M. Kakizake, H. Edahiro, Y. Unisuga, Y. Yamamoto
Meeting the needs of urban development, high strength concrete has made remarkable progress where the standard concrete strength of 60 MPa level is attained with the help of high performance air entraining water-reducing agents. High strength lightweight concrete could be more advantageous with respect to the reduction of dead load and resulting construction cost reduction, and has been successfully applied to marine concrete constructions. This paper deals with the high strength, high fluidity lightweight concrete with bulk densities from 1.8 to 2.0 t/cu m and compressive strength from 60 to 90 MPa manufactured with belite-rich low heat cement and silica fume cement, and discusses the influences of materials and mixture proportions upon the properties of fresh and hardened concretes. Compressive strength with a water-cement ratio of 0.23 was 65 to 79 MPa when silica fume blended cement was used, and was 59 to 68 MPa when belite-rich low heat cement was used.
为满足城市发展的需要,高强度混凝土取得了显著进展,在高性能引气减水剂的帮助下,混凝土强度达到了 60 兆帕的标准水平。高强度轻质混凝土在减少自重和降低建筑成本方面更具优势,已成功应用于海洋混凝土建筑。本文论述了使用富含白云石的低热水泥和硅灰水泥生产的体积密度为 1.8 至 2.0 吨/立方米、抗压强度为 60 至 90 兆帕的高强度、高流动性轻质混凝土,并讨论了材料和混合比例对新拌混凝土和硬化混凝土性能的影响。使用硅灰混合水泥时,水灰比为 0.23 的抗压强度为 65 至 79 兆帕,使用富沸石低热水泥时,抗压强度为 59 至 68 兆帕。
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引用次数: 3
Rapid Testing Methods for Segregation Resistance and Filling Ability of Self-Compacting Concrete 自密实混凝土抗离析性和填充性的快速试验方法
B. K. Van, D. Montgomery, I. Hinczak, K. Turner
This paper describes rapid testing methods for determining blocking behaviour, deformability and segregation resistance of self-compacting concrete. Laboratory test results have shown that the proposed methods can reduce the required extent of laboratory testing and enable the tests to be carried out in less time. A simple apparatus for segregation resistance testing is also proposed. This apparatus and modified L-box apparatus are considered useful for rapid testing of segregation resistance, deformability and blocking behaviour of fresh self-compacting concrete.
本文介绍了测定自密实混凝土的堵塞性能、变形性能和抗离析性能的快速试验方法。实验室测试结果表明,所提出的方法可以减少所需的实验室测试范围,并使测试能够在更短的时间内进行。提出了一种简单的耐偏析测试装置。该装置和改进的L-box装置被认为可用于快速测试新自密实混凝土的抗离析性、变形性和阻塞性。
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引用次数: 6
A Study on Delayed Deformations of an Ultra High Strength Cementitious Material 超高强度胶凝材料的延迟变形研究
A. Loukili, P. Richard, J. Lamirault
This paper presents the results of an experimental investigation of shrinkage and creep under uniaxial compressive loading of Reactive Powder Concrete (RPC). RPCs are ultra-high strength concretes characterized by high silica fume content and steel fiber reinforcement. The present study focuses on RPC with a very low water/binder ratio (0.17) and a compressive strength at 28 days of 160 MPa and 200 MPa after a 90 deg C heat treatment. The thermogravimetric analysis shows that in RPC a high proportion of cement remains unhydrated, and the pozzolanic reaction becomes predominant two weeks after mixing. The autogenous shrinkage and creep of RPC were measured on sealed specimens. The stress level on the creep specimens represented 20% of the concrete compressive strength at the time of loading. The basic creep kinetics of RPC is very rapid and does not differ from high strength concrete, whereas its magnitude can be twice as much. The basic creep amplitude and kinetics of RPC are strongly affected by the age of loading. After a heat treatment of RPC at 90 deg C, the shrinkage becomes insignificant, and the basic creep is highly reduced.
本文介绍了活性粉末混凝土(RPC)在单轴压缩荷载作用下的收缩徐变试验研究结果。rpc是超高强度混凝土,其特点是高硅灰含量和钢纤维增强。目前的研究重点是水胶比非常低(0.17)的RPC,经过90℃热处理后,28天抗压强度为160 MPa和200 MPa。热重分析表明,在RPC中有很大比例的水泥未水化,搅拌2周后火山灰反应成为主导。在密封试样上测量了RPC的自收缩和蠕变。加载时蠕变试件上的应力水平代表混凝土抗压强度的20%。RPC的基本蠕变动力学非常快,与高强混凝土没有区别,但其幅度可能是高强混凝土的两倍。加载龄期对RPC的基本蠕变幅值和动力学有较大影响。RPC经90℃热处理后,收缩率不显著,基本蠕变大幅度降低。
{"title":"A Study on Delayed Deformations of an Ultra High Strength Cementitious Material","authors":"A. Loukili, P. Richard, J. Lamirault","doi":"10.14359/6080","DOIUrl":"https://doi.org/10.14359/6080","url":null,"abstract":"This paper presents the results of an experimental investigation of shrinkage and creep under uniaxial compressive loading of Reactive Powder Concrete (RPC). RPCs are ultra-high strength concretes characterized by high silica fume content and steel fiber reinforcement. The present study focuses on RPC with a very low water/binder ratio (0.17) and a compressive strength at 28 days of 160 MPa and 200 MPa after a 90 deg C heat treatment. The thermogravimetric analysis shows that in RPC a high proportion of cement remains unhydrated, and the pozzolanic reaction becomes predominant two weeks after mixing. The autogenous shrinkage and creep of RPC were measured on sealed specimens. The stress level on the creep specimens represented 20% of the concrete compressive strength at the time of loading. The basic creep kinetics of RPC is very rapid and does not differ from high strength concrete, whereas its magnitude can be twice as much. The basic creep amplitude and kinetics of RPC are strongly affected by the age of loading. After a heat treatment of RPC at 90 deg C, the shrinkage becomes insignificant, and the basic creep is highly reduced.","PeriodicalId":255305,"journal":{"name":"SP-179: Fourth CANMET/ACI/JCI Conference: Advances in Concrete Technology","volume":"13 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"1998-06-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"115376297","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 21
Thermal Properties of High Strength Concrete at Elevated Temperatures 高温下高强混凝土的热性能
Venkatesh R. Kodur, M. Sultan
In recent years, high strength concrete (HSC) has become at attractive alternative to traditional normal strength concrete (NSC). With the increased use of HSC, concern has developed regarding the behaviour of such concrete in fire. Studies are in progress at the National Research Council of Canada for developing design guidelines for the use of HSC under fire conditions. The behaviour of HSC columns is illustrated by comparing the fire resistance performance of HSC columns with that of NSC columns. Results from experimental studies that were carried out to determine the thermal properties of HSC, with and without steel fibre-reinforcement, at elevated temperatures are also presented. The effect of temperature on thermal conductivity, thermal expansion, specific heat and mass loss of HSC is discussed. Test data indicate that the type of aggregate has significant influence on the thermal properties of HSC, while the presence of steel fibre-reinforcement has very little influence on the thermal properties of HSC.
近年来,高强混凝土(HSC)已成为传统标准强度混凝土(NSC)的一个有吸引力的替代品。随着高强度混凝土使用的增加,人们开始关注这种混凝土在火灾中的性能。加拿大国家研究委员会正在进行研究,以制定在火灾条件下使用HSC的设计准则。通过对比HSC柱和NSC柱的耐火性能,说明了HSC柱的耐火性能。本文还介绍了在高温下进行的实验研究结果,以确定有和没有钢纤维增强的HSC的热性能。讨论了温度对高温混凝土导热系数、热膨胀、比热和质量损失的影响。试验数据表明,骨料的种类对高强混凝土的热性能有显著影响,而钢纤维增强的存在对高强混凝土的热性能影响很小。
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引用次数: 19
Study of the Penetrating Process of Chloride Ions into Concrete 氯离子在混凝土中的渗透过程研究
Y. Yamada, T. Oshiro, Y. Masuda
This paper presents an empirical equation representing the relation between the amount of air laden chlorides reaching a concrete surface and the rate of chloride ions penetrating into concrete. By using this proposed equation as a boundary condition, an analytical diffusion model is presented, where various factors such as water-cement ratio (w/c ratio), carbonation depth, and lapse of time after construction are considered. Comparing the analytical results obtained from the proposed model with the experimental results, the effectiveness of this proposed model is confirmed.
本文提出了一个经验方程,表示空气中氯化物到达混凝土表面的量与氯离子渗透到混凝土中的速率之间的关系。以该方程为边界条件,建立了考虑水灰比(w/c比)、碳化深度、施工后时间推移等因素的解析扩散模型。将该模型的分析结果与实验结果进行了比较,验证了该模型的有效性。
{"title":"Study of the Penetrating Process of Chloride Ions into Concrete","authors":"Y. Yamada, T. Oshiro, Y. Masuda","doi":"10.14359/6048","DOIUrl":"https://doi.org/10.14359/6048","url":null,"abstract":"This paper presents an empirical equation representing the relation between the amount of air laden chlorides reaching a concrete surface and the rate of chloride ions penetrating into concrete. By using this proposed equation as a boundary condition, an analytical diffusion model is presented, where various factors such as water-cement ratio (w/c ratio), carbonation depth, and lapse of time after construction are considered. Comparing the analytical results obtained from the proposed model with the experimental results, the effectiveness of this proposed model is confirmed.","PeriodicalId":255305,"journal":{"name":"SP-179: Fourth CANMET/ACI/JCI Conference: Advances in Concrete Technology","volume":"19 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"1998-06-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"123427981","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Experimental Investigation on Shrinkage and Creep of High Strength Concrete at Early Ages 高强混凝土早期收缩徐变试验研究
Y. Yang, M. Xu, R. Sato, M. Tezuka
This paper presents an experimental investigation on shrinkage and creep of high strength concrete, in which 200 x 250 x 300 mm specimens were used, sealed or dried and loaded at different ages, including earlier age after casting. For this purpose high strength concrete was made with high-early strength cement and silica fume. The effects of the age at which drying and loading started on shrinkage and creep properties are discussed. Creep at early age of loading develops very quickly. The earlier the age when drying, the larger the total shrinkage is, and the relation between increment of autogenous shrinkage after drying and increment of drying shrinkage is approximately linear, independent of the age when drying started. Based on the experimental results, the equations of CEB-FIP MODEL CODE 1990 are modified by using regression analysis for predicting autogenous shrinkage and creep of high strength concrete at various ages.
本文采用200 × 250 × 300 mm的高强度混凝土试件,在不同龄期(包括浇筑后早期龄期)密封或干燥加载,进行了收缩徐变试验研究。为此,采用高早强水泥和硅灰配制高强混凝土。讨论了干燥和加载龄期对收缩和蠕变性能的影响。加载初期蠕变发展非常迅速。干燥龄期越早,总收缩率越大,干燥后自收缩率增量与干燥收缩率增量呈近似线性关系,与干燥龄期无关。在试验结果的基础上,采用回归分析方法对CEB-FIP模型CODE 1990中预测高强混凝土不同龄期自收缩徐变的方程进行了修正。
{"title":"Experimental Investigation on Shrinkage and Creep of High Strength Concrete at Early Ages","authors":"Y. Yang, M. Xu, R. Sato, M. Tezuka","doi":"10.14359/6040","DOIUrl":"https://doi.org/10.14359/6040","url":null,"abstract":"This paper presents an experimental investigation on shrinkage and creep of high strength concrete, in which 200 x 250 x 300 mm specimens were used, sealed or dried and loaded at different ages, including earlier age after casting. For this purpose high strength concrete was made with high-early strength cement and silica fume. The effects of the age at which drying and loading started on shrinkage and creep properties are discussed. Creep at early age of loading develops very quickly. The earlier the age when drying, the larger the total shrinkage is, and the relation between increment of autogenous shrinkage after drying and increment of drying shrinkage is approximately linear, independent of the age when drying started. Based on the experimental results, the equations of CEB-FIP MODEL CODE 1990 are modified by using regression analysis for predicting autogenous shrinkage and creep of high strength concrete at various ages.","PeriodicalId":255305,"journal":{"name":"SP-179: Fourth CANMET/ACI/JCI Conference: Advances in Concrete Technology","volume":"337 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"1998-06-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"124741947","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 1
期刊
SP-179: Fourth CANMET/ACI/JCI Conference: Advances in Concrete Technology
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