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Proceedings of the Vertical Flight Society 77th Annual Forum最新文献

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Unified Statistical Framework for Rotor Fault Diagnosis on a Hexacopter via Functionally Pooled Stochastic Models 基于功能池随机模型的六旋翼机转子故障诊断统一统计框架
Pub Date : 2021-05-10 DOI: 10.4050/f-0077-2021-16808
W. Geyer, Barbara Gordon, C. Mattei, Dwight Robinson
In this work, a statistical time series method that is capable of effective multicopter rotor fault detection, identification, and quantification within a unified stochastic framework is introduced. The proposed framework is based on the functional model based method for fault magnitude estimation tackled within the context of statistical time series approaches. Estimator uncertainties are taken into account, and confidence intervals are provided for the fault magnitude of multicopter rotors. The framework employs functionally pooled (FP) models which are characterized by parameters that depend on the fault magnitude, as well as on proper statistical estimation and decision-making schemes. The validation and assessment is assessed via a proof-of-concept application to a hexacopter flying forward with a constant velocity under turbulence. The fault scenarios considered consist of the front and side rotor degradation ranging from healthy to complete failure with 20% fault increments. The method is shown to achieve fast fault detection, accurate identification, and precise magnitude estimation based on even a single measured signal obtained from aircraft sensors during flight. Furthermore, fault quantification is addressed via the use of both local ( boom acceleration) and global (IMU) sensors, with the signals collected from the boom supporting the identified faulty rotor proven to achieve better performance than the global signals, yet with a shorter signal length.
本文介绍了一种能够在统一的随机框架下有效地检测、识别和量化多旋翼转子故障的统计时间序列方法。该框架基于基于功能模型的方法,在统计时间序列方法的背景下进行故障震级估计。考虑了估计量的不确定性,给出了多旋翼故障大小的置信区间。该框架采用功能池(FP)模型,该模型的特征是参数取决于故障大小,以及适当的统计估计和决策方案。通过在湍流条件下以恒定速度向前飞行的六旋翼飞机上进行概念验证,对验证和评估进行了评估。考虑的故障场景包括前转子和侧转子退化,从健康到完全失效,故障增量为20%。该方法可以实现快速的故障检测、准确的识别和精确的震级估计,即使是基于飞行过程中从飞机传感器获得的单个测量信号。此外,通过使用局部(臂架加速度)和全局(IMU)传感器来解决故障量化问题,从臂架收集的支持已识别故障转子的信号被证明比全局信号具有更好的性能,但信号长度更短。
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引用次数: 0
Electromechanical Modeling and Testing of a Novel Electrically Driven Stacked Rotor System 一种新型电驱动堆叠转子系统的机电建模与测试
Pub Date : 2021-05-10 DOI: 10.4050/f-0077-2021-16779
Matthew Asper, M. Ricci, J. Sirohi, G. A.
A novel thrust control method for an electrically-driven stacked rotor system is described. The stacked rotor comprises of two two-bladed rotors spinning in the same direction at the same speed, with a fixed axial spacing and variable azimuthal spacing. Changing the azimuthal spacing by around 22° results in a 17% change in the total rotor system thrust. An electromechanical model of the rotor and drive system is developed incorporating a blade element aerodynamic model and field oriented control of two phase-synchronized electric motors, each driving one rotor of the stacked system. The model is validated with measurements on a single, 2m diameter rotor in hover driven by a single electric motor at constant speed as well as during transient rotor speed changes. The validated model is used to explore the behavior of the system in response to a commanded change in rotor azimuthal spacing. At a blade loading of 0.08, and a rotor speed of 1200 RPM, computations indicated that a 5° change in azimuthal spacing could be achieved in less than 0.2s, or less than five rotor revolutions, requiring a transient power increase of 12% the mean power. These results indicate the feasibility of achieving small changes in thrust at a high bandwidth with a small increase in motor power output.
介绍了一种新型的电驱动堆叠转子系统推力控制方法。堆叠式转子由两个沿同一方向以相同速度旋转的双叶片转子组成,轴向间距固定,方位间距可变。改变约22°的方位角间距导致总转子系统推力变化17%。建立了转子和驱动系统的机电模型,结合叶片单元气动模型和两个相同步电动机的场定向控制,每个电机驱动堆叠系统的一个转子。通过对单电机驱动的直径2m的单转子恒速悬停和转子转速瞬态变化的实验验证了模型的有效性。该验证模型用于探索系统响应旋翼方位间距命令变化的行为。在叶片载荷为0.08,转子转速为1200 RPM的情况下,计算表明,在不到0.2s的时间内,即不到5转的转子,可以实现5°的方位间距变化,需要瞬态功率增加12%的平均功率。这些结果表明,在高带宽下实现小推力变化而电机输出功率增加的可行性。
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引用次数: 0
Quick Iteration Algorithm for Cylindrical Gear Contact Pattern Development 圆柱齿轮接触模式开发的快速迭代算法
Pub Date : 2021-05-10 DOI: 10.4050/f-0077-2021-16899
Biqiang Xu
Gear load is transmitted by the engaged gear teeth. The load distribution on the engaged tooth surfaces directly determines gear tooth stress status and service life. The contact pattern, gear tooth contact pressure distribution, directly alters the maximum contact and bending stresses, is critical for drive system designs. For a real gear train, the deformations of gear blank, bearing, housing, etc. contribute to contact pressure distribution. It consequently changes local contact pressure and bending stress. To accurately predict the gear contact pressure and bending stress in service, the interaction of whole gear train components needs to be modeled in the gear tooth contact analysis. It is not computational efficient for general purpose FEA packages. Transmission3D (Calyx) is designed for gear contact pattern simulation for given gear tooth surface geometry. When the contact pattern deviates from the design target, how to design a new gear tooth geometry is an open issue and discussed in this paper. Inverse engineering concept with Boussinesq solution is invoked and implemented through Excel macro for gear tooth surface microgeometry design. The design iteration based on this developed method is fast and low cost for gear pattern development.
齿轮负荷由啮合的齿轮齿传递。啮合齿面上的载荷分布直接决定了齿轮齿的应力状态和使用寿命。接触模式,齿轮齿接触压力分布,直接改变最大接触和弯曲应力,是驱动系统设计的关键。对于实际齿轮系,齿轮毛坯、轴承、轴承座等的变形会影响接触压力的分布。因此,它改变了局部接触压力和弯曲应力。为了准确地预测齿轮在使用中的接触压力和弯曲应力,在齿轮齿接触分析中需要对整个轮系部件的相互作用进行建模。对于一般用途的FEA包,它的计算效率不高。Transmission3D (Calyx)是专为齿轮接触模式模拟给定齿轮齿面几何形状。当接触模式偏离设计目标时,如何设计新的齿轮齿形是一个悬而未决的问题,本文对此进行了讨论。利用Excel宏调用逆工程概念和Boussinesq解实现齿轮齿面微几何设计。基于该方法的设计迭代速度快,成本低。
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引用次数: 0
Multi-physics Predictive Modeling Platform for Qualification of Material Microstructure and Mechanical Performance of Aerospace Additive Manufacturing Parts 航空增材制造零件材料微观结构和力学性能鉴定的多物理场预测建模平台
Pub Date : 2021-05-10 DOI: 10.4050/f-0077-2021-16845
B. Jalalahmadi, J. Rios
Sentient has developed a predictive modeling tool for components built using AM to assess their performance, with rigorous consideration of the microstructural properties governing the nucleation and propagation of fatigue cracks. This tool, called DigitalClone® for Additive Manufacturing (DCAM), is an Integrated Computational Materials Engineering (ICME) tool that includes models of crack initiation and damage progression with the high-fidelity process and microstructure modeling approaches. The predictive model has three main modules: process modeling, microstructure modeling, and fatigue modeling. The feasibility and validation of our modeling tool is verified using experimental coupon testing. The predictive tool is able to account for temperature and microstructure variation as the function of process parameters and scanning strategies at various AM processes. The relationship of processmicrostructure in additive manufacturing is successfully linked implicitly in our tool. We simulate the AM build process considering the parameters (laser intensity, laser speed, hatching space, powder layer thickness, orientation of build, etc.) involved during the build process in order to generate the microstructure of AM part which is the outcome of the build process. There is a good agreement between our prediction and the experimental data. The physics-based computational modeling encompassed within DCAM provides an efficient capability to fully explore the design space across geometries and materials, leading to components that represent the optimal combination of performance, reliability, and durability.
Sentient开发了一种预测建模工具,用于使用增材制造的组件来评估其性能,并严格考虑控制疲劳裂纹成核和扩展的微观结构特性。该工具名为DigitalClone®增材制造(DCAM),是一种集成计算材料工程(ICME)工具,包括裂纹起裂和损伤进展模型,具有高保真的过程和微观结构建模方法。该预测模型有三个主要模块:过程建模、微观结构建模和疲劳建模。通过实验测试,验证了建模工具的可行性和有效性。该预测工具能够将温度和微观结构变化作为各种增材制造过程中工艺参数和扫描策略的函数。在我们的工具中成功地隐式链接了增材制造过程微观结构的关系。我们模拟了增材制造过程,考虑了在制造过程中涉及的参数(激光强度、激光速度、孵化空间、粉末层厚度、制造方向等),以生成增材制造零件的微观结构,这是制造过程的结果。我们的预测和实验数据吻合得很好。DCAM中包含的基于物理的计算建模提供了一种有效的能力,可以在几何形状和材料之间充分探索设计空间,从而产生代表性能,可靠性和耐用性的最佳组合的组件。
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引用次数: 0
Evaluation of a Slung Load Control System for Piloted Winch Operations 引航绞车吊挂负载控制系统的评估
Pub Date : 2021-05-10 DOI: 10.4050/f-0077-2021-16788
T. Jusko, Michael Jones
Helicopter operations with winch suspended loads are highly demanding for the flight crew. Without having a direct view on the load, pilots require assistance from a winch operator for load handling to achieve operational requirements (e.g. precise and safe positioning of a suspended person). An automatic load stabilization and positioning system for winching operations has been designed with the aim to reduce pilot and winch operator workload, damp load pendulum motion and to improve the load positioning performance. This system uses the concept of load motion feedback. To allow the winch operator to interact with the automatic positioning functions, a dedicated control interface is used. The system was implemented and evaluated in DLR’s Air Vehicle Simulator (AVES). Three pilots and one winch operator evaluated the system in different control law and crew task configurations in an offshore hoisting scenario. Handling Qualities (HQs) and pilot workload were evaluated using the Cooper-Harper Rating Scale and NASA Task Load Index respectively. The results show that the system can improve HQs, allowing better task performance and lower workload for the pilot and the winch operator when compared to an unassisted configuration.
用绞车吊载的直升机操作对机组人员的要求很高。由于驾驶员无法直接看到负载,因此需要绞车操作员的协助来处理负载,以达到操作要求(例如精确和安全地定位悬挂人员)。为了减少驾驶员和绞车驾驶员的工作量,减少减载摆动,提高绞车的负载定位性能,设计了一种绞车自动负载稳定定位系统。该系统采用负载运动反馈的概念。为了允许绞车操作员与自动定位功能进行交互,使用了专用的控制接口。该系统在DLR的飞行器模拟器(AVES)上进行了实现和评估。在海上吊装场景中,三名引航员和一名绞车操作员在不同的控制律和船员任务配置下对系统进行了评估。处理质量(HQs)和飞行员工作量分别采用库珀-哈珀评定量表和NASA任务负荷指数进行评估。结果表明,与无辅助配置相比,该系统可以改善hq,为飞行员和绞车操作员提供更好的任务性能和更低的工作量。
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引用次数: 0
Evaluation of the Phase-Aggression Criterion for PIO Detection in Real-time  实时PIO检测的相位攻击准则评估
Pub Date : 2021-05-10 DOI: 10.4050/f-0077-2021-16795
S. Fasiello, P. Masarati, M. Jump
This paper presents the results of a pilot-in-the-loop experiment performed to investigate the efficacy of a pilot induced oscillation (PIO) or adverse rotorcraft-pilot coupling (RPC) real-time detection method, to be implemented as an in-cockpit warning system. A test pilot performed a number of simulated flights inside the Heliflight-R simulator at the University of Liverpool. Two handling qualities (HQ) mission task element (MTE) maneuvers were chosen, namely Precision Hover and Lateral Reposition. The baseline dynamics were those of a FLIGHTLAB BO105-like helicopter model, as used in previous tests; changes in rate limits were introduced to induce the pilot-vehicle system (PVS) to be more RPC/PIO prone, and to observe pilot’s adaptation to these variations causing system instabilities during the chosen MTEs. To objectively measure the severity of the PIO encountered during the tests, the PhaseAggression Criterion (PAC) has been used. This method has been developed to allow for real-time PIO detection in order to provide the information inside the cockpit. In addition, pilot subjective ratings were collected, by using the HQs, PIO and Pilot Workload rating scales. Overall, the results show a good correlation between objective and subjective evaluations, and that it is possible to detect PIOs in real-time. The information can be provided to the pilot by means of visual, aural or haptic cues, which is the work the authors are currently carrying out.
本文介绍了一项驾驶员在环试验的结果,该试验旨在研究驾驶员诱导振荡(PIO)或不利旋翼机-驾驶员耦合(RPC)实时检测方法的有效性,该方法将作为座舱内预警系统实施。一名试飞员在利物浦大学的Heliflight-R模拟器中进行了多次模拟飞行。选择了精确悬停和横向复位两种操纵质量任务单元机动方式。基线动力学是FLIGHTLAB bo105型直升机模型,在之前的测试中使用;引入速率限制的变化来诱导驾驶员-车辆系统(PVS)更容易发生RPC/PIO,并观察驾驶员对这些变化的适应,这些变化导致系统在选定的mte期间不稳定。为了客观地测量测试期间遇到的PIO的严重程度,使用了PhaseAggression Criterion (PAC)。这种方法的开发是为了允许实时PIO检测,以便提供驾驶舱内部的信息。此外,通过使用总部、PIO和飞行员工作量评分量表收集飞行员主观评分。总体而言,结果表明客观和主观评价之间存在良好的相关性,并且可以实时检测pio。这些信息可以通过视觉、听觉或触觉线索提供给飞行员,这是作者目前正在进行的工作。
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引用次数: 0
Lichten Award Paper: Variational Tolerance Analysis (VTA) - Design and Manufacturing Optimization Using Statistical Simulation Lichten奖论文:变分公差分析(VTA) -利用统计模拟进行设计和制造优化
Pub Date : 2021-05-10 DOI: 10.4050/f-0077-2021-16817
Andrew Lavoie
Appropriate consideration of tolerances is critical to the design and manufacture of products that meet customer requirements and defined cost targets. Tolerance analysis is most commonly conducted at the individual part or sub-assembly level utilizing basic stack-up methods (worst-case analysis) to ensure the producibility of the assembled product. A worst-case analysis assumes that each dimension in the stack-up will be manufactured on the extreme end or limit of its assigned tolerance (max or min) in such a way that all tolerances become additive. This usually results in tighter than required drawing tolerances being assigned to guarantee the product can be assembled. Modern day manufacturing processes focus on targeting the nominal dimensional value, so it is safe to assume that a higher number of parts will be produced closer to the nominal value than parts produced at the extreme end of the tolerance range. When evaluating the tolerance stack-up of a larger assembly with many parts additional tolerance analysis methods apply (Root Sum Squared, RSS), and a worst-case analysis becomes more costly and less meaningful. The RSS method of tolerance analysis takes into consideration manufacturing targets and applies normal distribution methods to assess more likely tolerance results, allowing relaxed drawing tolerances to be assigned while still maintaining a high level of confidence in a successful assembly. For analysis of complex systems or installations, tolerance studies using more sophisticated approaches to deal with variation such as Monte Carlo statistical analysis is required. Variational Tolerance Analysis (VTA) tools available today allow a typical Monte Carlo tolerance simulation to be visualized by the designer through 3-dimensional real time manufacturing simulations and sensitivity analysis. This in turn simplifies the development process and allows better identification of tolerance drivers within a large system installation; analysis of the geometric effect of tolerances within the installation; and the ability to quickly iterate the analysis to optimize designs for producibility and lower cost. In this paper, the use of VTA is assessed and quantified to form a business case for further investment by Lockheed Martin. In the course of this work, VTA has been evaluated both before and after final designs were released to manufacturing. Before final designs are released VTA can be used for design optimization (i.e. build before you build simulations), part sequencing studies, or to gain insight into the assembly/installation process enabling advanced planning to take place up front. VTA can also address challenges discovered after final designs have been released to manufacturing and parts are on hand (i.e. during the build) such as: assembly issues, out of spec part disposition, and to inform manufacturing of any special tooling or part rework considerations aiding in corrective action or risk mitigation plans. Cost savings to
适当考虑公差对于设计和制造满足客户要求和确定成本目标的产品至关重要。公差分析通常在单个零件或子装配级进行,利用基本的叠加方法(最坏情况分析)来确保装配产品的可生产性。最坏情况分析假设堆叠中的每个尺寸将在其指定公差(最大或最小)的极端端或极限上制造,从而使所有公差都成为可加性。这通常会导致比要求的图纸公差更严格,以保证产品可以组装。现代制造工艺的重点是瞄准标称尺寸值,因此可以肯定的是,在接近标称尺寸值的地方生产的零件数量比在公差范围的极端末端生产的零件数量要多。当评估包含许多部件的大型装配的公差叠加时,需要应用额外的公差分析方法(根和平方和,RSS),而最坏情况分析变得更加昂贵且没有意义。公差分析的RSS方法考虑了制造目标,并应用正态分布方法来评估更可能的公差结果,允许轻松地分配图纸公差,同时仍然保持对成功装配的高水平信心。对于复杂系统或装置的分析,需要使用更复杂的方法来处理变化的公差研究,例如蒙特卡罗统计分析。目前可用的变分公差分析(VTA)工具允许设计师通过三维实时制造模拟和灵敏度分析将典型的蒙特卡罗公差模拟可视化。这反过来又简化了开发过程,并允许在大型系统安装中更好地识别公差驱动程序;安装过程中公差的几何效应分析以及快速迭代分析的能力,以优化设计的可生产性和降低成本。在本文中,对VTA的使用进行了评估和量化,以形成洛克希德·马丁公司进一步投资的商业案例。在这项工作的过程中,VTA在最终设计发布到制造之前和之后都进行了评估。在最终设计发布之前,VTA可用于设计优化(即在构建模拟之前进行构建),零件排序研究,或深入了解装配/安装过程,从而提前进行高级规划。VTA还可以解决在最终设计发布给制造部门和现有零件(即在制造过程中)之后发现的挑战,例如:装配问题、不符合规格的零件处置,并通知制造部门任何特殊工具或零件返工事项,以帮助采取纠正措施或降低风险计划。由于VTA的实施,为业务节省了成本,这在4个不同的方面得到了证明:减少设计修订-预先设计优化减少了由于可生产性和公差相关发现而导致的未来修订。2.制造-通过公差优化,可以在确保装配成功的同时放松非影响公差。3.减少生产进度-提高装配意识和先进的计划,使生产过程具有降低风险的策略。4.减少报废、返工、修理(SRR) -通过在仿真模型中输入测量公差来评估对安装成功的总体影响,减少了处理不合规格零件的工程劳动。结论是,VTA模拟通过稳健的设计优化以及多层的成本和风险降低,为业务提供了可衡量的好处。
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引用次数: 0
Anthropometric Accommodation and Ergonomics in the MH-60S NextGen Gunners Seat MH-60S下一代炮手座椅的人体测量调节和人体工程学
Pub Date : 2021-05-10 DOI: 10.4050/f-0077-2021-16749
Lori Basham, Justin C. Blankenship, Andrew Koch
The MH-60S NextGen Gunner Seat (NGS) program was established to address serious endurance and chronic injury issues attributed to the legacy seat. This high priority program proceeded at an accelerated pace to meet the fleet’s needs. The program office recognized the important relationships between endurance, injury, anthropometric accommodation, and ergonomics. This paper documents the program’s approach to addressing aircrew accommodation and ergonomics from requirements generation through fielding of the new seat.
MH-60S下一代炮手座椅(NGS)项目的建立是为了解决传统座椅的严重耐力和慢性损伤问题。这一高优先级项目加快了速度,以满足舰队的需求。项目办公室认识到耐力、损伤、人体测量适应性和人体工程学之间的重要关系。本文记录了该项目解决机组人员住宿和人体工程学问题的方法,从需求生成到新座椅的部署。
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引用次数: 0
Aeroacoustic Measurements from the Aerodynamic and Acoustic Rotorprop Test (AART) in the National Full-Scale Aerodynamics Complex (NFAC) 40- by 80-Foot Wind Tunnel  在国家全尺寸空气动力学综合体(NFAC) 40 × 80英尺风洞中进行的气动和声学旋翼试验(AART)的气动声学测量
Pub Date : 2021-05-10 DOI: 10.4050/f-0077-2021-16686
James H. Stephenson, B. Cheung, Nikolas S. Zawodny, D. Sargent, B. Sim, Natasha L. Schatzman
Unmanned Aerial Vehicle (UAV) designs typically have aerodynamic configurations that result in complex aerodynamic and acoustic conditions, such as wing and propeller interaction. In response, the Aerodynamic and Acoustic Rotorprop Test (AART) Program was implemented, a primary objective of which was to determine the aerodynamics and acoustics related to an auxiliary propulsor mounted behind an isolated wing in the National Full-Scale Aerodynamics Complex (NFAC) 40-by 80-Foot Wind Tunnel. Three configurations (no wing, half wing, and full wing) were tested, with conditions including variation of the propeller speed, wind tunnel Mach number, and yaw. The acoustic setup, processing, and analysis are discussed along with the known issues for this complex data set. The interaction of upstream bodies and the resulting substantial increase in acoustic emissions are detailed.
无人机(UAV)设计通常具有气动配置,导致复杂的气动和声学条件,例如机翼和螺旋桨相互作用。为此,在国家全尺寸空气动力学综合体(NFAC) 40 × 80英尺风洞中,实施了气动和声学旋翼试验(AART)项目,主要目标是确定安装在隔离翼后的辅助推进器的空气动力学和声学特性。测试了三种构型(无机翼、半机翼和全机翼),条件包括螺旋桨速度、风洞马赫数和偏航的变化。讨论了声学设置、处理和分析以及该复杂数据集的已知问题。详细介绍了上游体的相互作用和由此产生的声发射的大量增加。
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引用次数: 0
Linear Time-Invariant Models of the Dynamics of Flapping-Wing Flight 扑翼飞行动力学的线性时不变模型
Pub Date : 2021-05-10 DOI: 10.4050/f-0077-2021-16843
Umberto Saetti, J. Rogers
This paper demonstrates the extension of the harmonic decomposition methodology, originally developed for rotorcraft applications, to the study of the nonlinear time-periodic dynamics of flapping-wing flight. A harmonic balance algorithm based on harmonic decomposition is successfully applied to find the periodic equilibrium and approximate linear time-invariant dynamics about that equilibrium of the vertical and longitudinal dynamics of a hawk moth. These approximate linearized models are validated through simulations against the original nonlinear time-periodic dynamics. Dynamic stability using the linear models is assessed and compared to that predicted using the averaged dynamics. In addition, modal participation factors are computed to quantify the influence of the higher harmonics on the flight dynamic modes of motion. The study shows that higher harmonics play a key role in the overall dynamics of f lapping-wing flight. The higher harmonics are shown to induce a vibrational stabilization mechanism that increases the pitch damping and stiffness while reducing the speed stability. This mechanism results in the stabilization of the pitch oscillation mode and thus of the longitudinal hovering cubic. As such, the findings of this study suggest that if a hovering vehicle is excited by periodic forcing at sufficiently high frequency and amplitude, its hovering flight dynamics may become stable.
本文将谐波分解方法推广到扑翼飞行的非线性时间周期动力学研究中,该方法最初是为旋翼飞机应用而开发的。应用基于谐波分解的谐波平衡算法,成功地求出了飞蛾垂直和纵向动力学平衡的周期平衡点和近似线性定常动力学。通过对原始非线性时间周期动力学的仿真验证了这些近似线性化模型。使用线性模型评估动态稳定性,并与使用平均动力学预测的动态稳定性进行比较。此外,计算了模态参与因子,量化了高次谐波对飞行动力运动模态的影响。研究表明,高次谐波在扑翼飞行的整体动力学中起着关键作用。高次谐波诱发振动稳定机制,增加了俯仰阻尼和刚度,同时降低了速度稳定性。这一机制可以稳定俯仰振荡模式,从而稳定纵向悬停立方体。因此,本研究结果表明,如果悬停飞行器在足够高的频率和振幅下受到周期性强迫的激励,其悬停飞行动力学可能会变得稳定。
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引用次数: 1
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Proceedings of the Vertical Flight Society 77th Annual Forum
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