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2011 IEEE International Symposium on Assembly and Manufacturing (ISAM)最新文献

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Evolvable production systems and impacts on production planning 可进化的生产系统及其对生产计划的影响
Pub Date : 2011-05-25 DOI: 10.1109/ISAM.2011.5942328
Hakan Akillioglu, M. Onori
Production planning and control strategies have been changing in line with the constant change on product and customer requirements, under the light of technological and scientific advancements. Production systems which are based on mass production became obsolete in time hence companies, being profit oriented, are in need of new solutions towards mass customization to handle rapidly changing market conditions. To deal with this issue, production systems and production planning strategies have to be complementing each other. In this paper Evolvable Production Systems and its compatibility to Just in Time (JIT) Production compared to Material Requirement Planning (MRP) will be discussed.
随着技术和科学的进步,生产计划和控制策略也随着产品和客户需求的不断变化而变化。基于大规模生产的生产系统已经过时,因此以利润为导向的公司需要大规模定制的新解决方案来应对快速变化的市场条件。为了解决这个问题,生产系统和生产计划策略必须相互补充。本文将讨论与物料需求计划(MRP)相比,可进化生产系统及其与准时制(JIT)生产的兼容性。
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引用次数: 16
Research on dual-driving synchronous control system modeling of gantry-type machine tools with traveling bridge 行走桥式龙门机床双驱动同步控制系统建模研究
Pub Date : 2011-05-25 DOI: 10.1109/ISAM.2011.5942322
Yuxia Li, Wanhua Zhao, Yao Cheng, Qingyu Yang, Jun Zhang
Non-synchronous error widely exists in dual-driving systems due to different electromechanical characteristics of dual-axis. An synchronous control model of dual-driving system applied on the gantry-type machine tools with travelling bridge is established in this paper aiming to account for the synchronous error. The mechanical coupling of the dual-driving systems is modeled by force analysis of the crossbeam frictions of the dual axes are identified respectively, backlash model is detected separately and Acceleration/deceleration (Acc/Dec) controller model in the CNC system is also established, then a synchronous control model allowing for above four parts is deduced. Furthermore, the good agreement between the simulation outputs and the experimental results demonstrates the validity of the proposed model. It also shows that different frictions and mechanical coupling between dual-driving axes are the key factors causing the non- synchronous error.
由于双轴的机电特性不同,双驱动系统普遍存在非同步误差。针对龙门式走桥机床的同步误差,建立了双驱动系统的同步控制模型。通过对双轴横梁摩擦力的受力分析,建立了双驱动系统的机械耦合模型,分别对双轴横梁摩擦力进行了辨识,并分别检测了间隙模型,建立了数控系统的加减速(Acc/Dec)控制器模型,推导了考虑上述四部分的同步控制模型。仿真结果与实验结果吻合较好,验证了所提模型的有效性。分析还表明,双驱动轴之间的摩擦和机械耦合是造成非同步误差的关键因素。
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引用次数: 6
Life Cycle Simulation (LCS) approach to the manufacturing process design for sustainable manufacturing 生命周期仿真(LCS)方法用于可持续制造的制造过程设计
Pub Date : 2011-05-25 DOI: 10.1109/ISAM.2011.5942370
K. Harun, K. Cheng
The business industry has already started to address manufacturing sustainable issues primarily on industrial and corporate environmental and economic performance through the development of various eco-efficiency metrics. While this development is important, it is not enough. The metrics required to characterize the dynamic processes and systems have normally been excluded in the performance measures. Ideally, the set should include economic, environmental, and social-equity metrics. Because of their system-oriented environmental performance representation, life-cycle assessment metrics are needed to be included in such a set. This study investigates the dynamic life cycle analysis with regard to energy consumption and resources utilization due to layout design changes. Using the proposed LCS (Life Cycle Simulation) methodology, simulation of current state-of-the-art manufacturing process is performed. Integrating LCA (Life Cycle Assessment) as the basis for assessment, key process parameters were quantified and analyzed. The LCS is a promising approach as a design tool to support the design and decision makings of manufacturing processes.
商业行业已经开始通过开发各种生态效率指标,主要解决工业和企业环境和经济绩效方面的制造业可持续问题。虽然这一发展很重要,但还不够。描述动态过程和系统特征所需的度量标准通常被排除在性能度量之外。理想情况下,这套指标应该包括经济、环境和社会公平指标。由于其面向系统的环境绩效表示,因此需要将生命周期评价指标包括在这样一套指标中。本研究以动态生命周期分析为基础,探讨布局设计变化对能源消耗和资源利用的影响。使用提出的LCS(生命周期仿真)方法,对当前最先进的制造过程进行仿真。结合生命周期评价(LCA)作为评价依据,对关键工艺参数进行了量化分析。LCS作为一种支持制造过程设计和决策的设计工具是一种很有前途的方法。
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引用次数: 12
Fluid-structure interactions (FSI) on static characteristics of hydrostatic guideways 流体静压导轨静态特性的流固耦合研究
Pub Date : 2011-05-25 DOI: 10.1109/ISAM.2011.5942319
Zhiwei Wang, Wanhua Zhao, Bingqiang Li, Jun Zhang, B. Lu
In most previous studies, hydrostatic guideways are considered as rigid without deformations. However, the deformations of slideway due to fluid film pressure affect the fluid film thickness and the pressure distribution. In this paper a fluid-structure interaction (FSI) model of hydrostatic guideways with annular gap restrictor is established. The model is solved by the finite element method (FEM). The influence of the slideway deformations on the stiffness, the flow characteristic, the pressure ratio and the film thickness are investigated. The deformations of the upper slideway decrease the stiffness of the hydrostatic guideways and increase the required flow rate. The stiffness, the volume flow rate and the deformations are linearly changed with the supply pressure. The relationship between pressure ratio and throttling length is nonlinear. The large value of αcan attain high stiffness and decrease the volume flow rate. An appropriate increase in the thickness of the upper slideway can reduce the influences of the deformations.
在以往的大多数研究中,流体静压导轨被认为是刚性的,没有变形。然而,由于液膜压力引起的滑道变形会影响液膜厚度和压力分布。本文建立了带环隙节流器的静压导轨流固耦合模型。采用有限元法对模型进行求解。研究了导轨变形对导轨刚度、流量特性、压力比和膜厚的影响。上导轨的变形降低了静压导轨的刚度,增加了所需的流量。刚度、体积流量和变形量随供气压力呈线性变化。压力比与节流长度之间存在非线性关系。α值越大,获得的刚度越大,体积流量越小。适当增加上滑道的厚度可以减小变形的影响。
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引用次数: 6
Scanner test pattern for evaluation of beam manipulation accuracy 评价光束操纵精度的扫描器测试模式
Pub Date : 2011-05-25 DOI: 10.1109/ISAM.2011.5942345
T. Kumpulainen, J. Latokartano, J. Vihinen, R. Tuokko
Galvanometric laser scanners are used in various laser processing methods to create the beam movements on the workpiece. State of art applications and high speed manufacturing and processing requires often good performance in addition to the high accuracy demands. In laser scanner system, the performance is limited by optical, mechanical and control related restrictions. These limitations can be measured one by one. The errors in the scanner are however a combination of all three causes. Due to these facts, a direct measurement system for scanner accuracy evaluation does not exist. For these reasons a test pattern has been developed for indirect scanner system accuracy and performance evaluation.
振镜激光扫描仪用于各种激光加工方法,以在工件上产生光束运动。最先进的应用和高速制造和加工通常需要良好的性能,除了高精度的要求。在激光扫描系统中,其性能受到光学、机械和控制等方面的限制。这些限制可以一一衡量。然而,扫描仪中的错误是这三个原因的结合。由于这些原因,目前还不存在用于扫描仪精度评价的直接测量系统。基于这些原因,开发了一种用于间接扫描系统精度和性能评估的测试模式。
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引用次数: 1
Enforcing employees participation in the factory planning process 强制员工参与工厂计划流程
Pub Date : 2011-05-25 DOI: 10.1109/ISAM.2011.5942337
U. Dombrowski, C. Riechel, S. Schulze
Changing conditions for manufacturing enterprises force an increase of the participation of the employees. Main goals are the usage of the tacit knowledge and the experience of the employees. Furthermore the motivation may be raised, if the requirements and wishes of the workforce are taken into account. The participation is a basic element in the continuous improvement process, but also in projects like factory planning the participation will lead to better results in shorter time. In this paper the possibilities of an increased participation in the factory planning process are described.
制造业企业不断变化的环境迫使员工的参与度不断提高。主要目标是利用员工的隐性知识和经验。此外,如果考虑到员工的需求和愿望,动机可能会提高。参与是持续改进过程中的一个基本要素,而且在像工厂规划这样的项目中,参与将在更短的时间内带来更好的结果。本文描述了增加参与工厂规划过程的可能性。
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引用次数: 8
Limitations in modeling autonomous logistic processes: Challenges and solutions in business process modeling 自主逻辑流程建模中的限制:业务流程建模中的挑战和解决方案
Pub Date : 2011-05-25 DOI: 10.1109/ISAM.2011.5942324
B. Scholz-Reiter, D. Rippel, S. Sowade
The paradigm of autonomous control provides organizational means to face today's requirements for robust and flexible operating logistic systems. It delegates planning and execution competencies to logistic objects in order to decrease the control system's complexity. Specifically, the Autonomous Logistic Engineering Methodology is designed for modeling, simulation, and evaluation of autonomous logistic processes. However, challenges emerge concerning its scalability in case of analyzing large logistic networks. Hence, this article investigates the influence of the system's complexity and of companies' organizational independence on the methodology with the help of scenarios in production logistics and in supply chain management. It sketches possible solutions to cope with the scalability-induced effects and to enables modeling of cross-organizational logistic processes.
自主控制的范例提供了组织手段,以面对当今对稳健和灵活的运营物流系统的要求。它将计划和执行能力委托给物流对象,以降低控制系统的复杂性。具体来说,自主物流工程方法论是为自主物流过程的建模、仿真和评估而设计的。然而,在分析大型物流网络的情况下,其可扩展性出现了挑战。因此,本文借助生产物流和供应链管理的场景,研究了系统复杂性和公司组织独立性对方法的影响。它概述了可能的解决方案,以应对可伸缩性引起的影响,并使跨组织的物流过程建模成为可能。
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引用次数: 3
On the integration of skilled robot motions for productivity in manufacturing 制造业中熟练机器人运动的集成与生产力研究
Pub Date : 2011-05-25 DOI: 10.1109/ISAM.2011.5942366
Anders Bjorkelund, Lisett Edstrom, M. Haage, J. Malec, K. Nilsson, P. Nugues, S. Robertz, Denis Storkle, A. Blomdell, Rolf Johansson, M. Linderoth, Anders Nilsson, A. Robertsson, Andreas Stolt, H. Bruyninckx
Robots used in manufacturing today are tailored to their tasks by system integration based on expert knowledge concerning both production and machine control. For upcoming new generations of even more flexible robot solutions, in applications such as dexterous assembly, the robot setup and programming gets even more challenging. Reuse of solutions in terms of parameters, controls, process tuning, and of software modules in general then gets increasingly important. There has been valuable progress within reuse of automation solutions when machines comply with standards and behave according to nominal models. However, more flexible robots with sensor-based manipulation skills and cognitive functions for human interaction are far too complex to manage, and solutions are rarely reusable since knowledge is either implicit in imperative software or not captured in machine readable form. We propose techniques that build on existing knowledge by converting structured data into an RDF-based knowledge base. By enhancements of industrial control systems and available engineering tools, such knowledge can be gradually extended as part of the interaction during the definition of the robot task.
今天在制造业中使用的机器人是根据生产和机器控制方面的专家知识通过系统集成来定制的。对于即将到来的新一代更灵活的机器人解决方案,在灵巧装配等应用中,机器人的设置和编程变得更具挑战性。解决方案在参数、控制、过程调优和软件模块方面的重用变得越来越重要。当机器符合标准并根据标称模型运行时,在自动化解决方案的重用方面已经取得了有价值的进展。然而,具有基于传感器的操作技能和人类交互认知功能的更灵活的机器人过于复杂而难以管理,并且解决方案很少可重用,因为知识要么隐含在命令式软件中,要么不能以机器可读的形式捕获。我们提出了通过将结构化数据转换为基于rdf的知识库来构建现有知识的技术。通过增强工业控制系统和可用的工程工具,这些知识可以逐渐扩展为机器人任务定义期间交互的一部分。
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引用次数: 68
Objectives, enablers and challenges of sustainable development and sustainable manufacturing: Views and opinions of Spanish companies 可持续发展和可持续制造的目标、推动因素和挑战:西班牙公司的观点和意见
Pub Date : 2011-05-25 DOI: 10.1109/ISAM.2011.5942343
M. Koho, S. Torvinen, Alexandre Torres Romiguer
This paper presents the initial results of a research project focusing on ascertaining the views of Spanish companies with regards to sustainable development. First, a literature review on the definitions, objectives and potential advantages of sustainable development and sustainable manufacturing are presented. Then, the views of Spanish companies on sustainable development are presented, based on the responses of a questionnaire survey. Further, these results are compared to a similar international study conducted by the American Management Association. The obtained results suggest that business strategy, values and top management support are essential enablers for realizing sustainability, whereas the primary challenges are problems with measurement and lack of customer demand. The results clarify the companies' current state and expectations with regard to sustainable development and are expected to assist both the industry and the academia on the way towards global sustainability.
本文介绍了一个研究项目的初步结果,重点是确定西班牙公司对可持续发展的看法。首先,对可持续发展和可持续制造的定义、目标和潜在优势进行了文献综述。然后,根据问卷调查的结果,提出了西班牙企业对可持续发展的看法。此外,这些结果与美国管理协会进行的一项类似的国际研究进行了比较。所获得的结果表明,企业战略、价值观和高层管理的支持是实现可持续发展的关键因素,而主要的挑战是测量问题和缺乏客户需求。研究结果阐明了公司在可持续发展方面的现状和期望,并有望在全球可持续发展的道路上为行业和学术界提供帮助。
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引用次数: 40
Modal analysis of machine tools during working process by matrix perturbation method 基于矩阵摄动法的机床工作过程模态分析
Pub Date : 2011-05-25 DOI: 10.1109/ISAM.2011.5942321
Haitao Liu, Wanhua Zhao, Jun Zhang, Lei Wang, Xiaobo Ma, F. Zhao
All the dynamic characteristics of machine tools, especially modal behaviors, should be known during the whole working process, in order to obtain high surface quality and accuracy of machined parts. In this paper, matrix perturbation method (MPM) is adopted to perform the modal analysis on machine tools under working state. A VMC0540d high-speed milling machine tool's modal variation within its working space is calculated by MPM and dynamically mapped. A classical modal solution method, Block-Lanczos method is used as a comparison and modal measurement experiment is carried out as verification. The results show that the machine tool's natural frequencies have a significant change with the maximum variation up to 40% during machining process. Compared with Block-Lanczos method, the time for model re-construction of first-order matrix perturbation method is obviously reduced. Modal experiments show that the MPM is credible and the error is within 10%.
为了获得高表面质量和加工精度,必须了解机床在整个加工过程中的全部动态特性,特别是模态特性。本文采用矩阵摄动法对工作状态下的机床进行模态分析。采用MPM方法计算了VMC0540d高速铣床在工作空间内的模态变化,并进行了动态映射。采用经典的模态求解方法Block-Lanczos法进行比较,并进行模态测量实验进行验证。结果表明,在加工过程中,机床的固有频率发生了显著变化,最大变化幅度可达40%。与Block-Lanczos方法相比,一阶矩阵摄动法的模型重构时间明显缩短。模态实验结果表明,该模型是可信的,误差在10%以内。
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引用次数: 6
期刊
2011 IEEE International Symposium on Assembly and Manufacturing (ISAM)
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