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Development of Coaxial Type flow microwave reactor and application to microwave reactions. 同轴型流动微波反应器的研制及其在微波反应中的应用。
Pub Date : 2019-09-09 DOI: 10.4995/ampere2019.2019.9897
Takeko Matsumura, M. Kishihara, U. Urushihara
We have developed a flow microwave reactor with a coaxial cavity. It comprises a cylindrical cavity of 100 mm inside diameter, a metal rod along its center axis, and a spiral glass tube for flowing solvents and reactants, as shown in Fig.1. When the input port of microwave is placed at the end of the metal rod, the TEM mode is excited in the cylindrical chamber due to the presence of the metal rod. Simulations of the electric field and the magnetic field within the coaxial cavity are shown in Fig.2. This configuration was confirmed suitable for rapid and continuous microwave syntheses of various functional metal complexes. Experimental results are presented of Ir(Ⅲ) complexes for OLED dopants and Ru(Ⅱ) complexes for various sensors. The application to rapid and continuous microwave synthesis of various functional metal complexes were performed in success. In the similar manner as the coaxial reaction chamber of 2.45GHz, a coaxial reaction chamber for 5.8GHz IMS band, dimension of 51mm in diameter and 50mm in height, is designed The electric field distributions in the chamber and the temperature profiles of solvent are simulated using the commercial simulator (COMSOL Multiphysics) for 5.8 GHz, 5W microwave input. Using the simulation results appropriate dimensions of the chamber are determined for the 5.8 GHz operation. When water is used as a solvent the simulation shows that the temperature rises from20℃ to 95℃ after 300 seconds of the microwave irradiation.
我们研制了一种同轴腔流动微波反应器。它由内径为100mm的圆柱形腔体、沿其中心轴线的金属棒和用于流动溶剂和反应物的螺旋玻璃管组成,如图1所示。当微波的输入端口位于金属棒的末端时,由于金属棒的存在,TEM模式在圆柱形腔内被激发。同轴腔内电场和磁场的模拟如图2所示。该结构适用于各种功能金属配合物的快速连续微波合成。给出了用于OLED掺杂剂的Ir(Ⅲ)配合物和用于各种传感器的Ru(Ⅱ)配合物的实验结果。成功地将其应用于各种功能金属配合物的快速连续微波合成。采用与2.45GHz同轴反应腔相似的方法,设计了直径51mm、高50mm的5.8GHz IMS波段同轴反应腔,采用商用模拟器(COMSOL Multiphysics)模拟了5.8GHz、5W微波输入下的腔内电场分布和溶剂温度分布。根据仿真结果,确定了适合于5.8 GHz工作的腔室尺寸。以水为溶剂时,微波辐照300秒后,温度由20℃上升到95℃。
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引用次数: 0
Modelling and Study of a Microwave Plasma Source for High-rate Etching 高速蚀刻用微波等离子体源的建模与研究
Pub Date : 2019-09-09 DOI: 10.4995/ampere2019.2019.9757
Steffen Pauly, A. Schulz, M. Walker, G. Tovar, M. Balk, Joachim Schneider, K. Baumgärtner
The aim of the study is to optimize an existing microwave powered remote plasma source (RPS) with respect to the etching rate and gas temperature and to simplify the setup to save production costs. The RPS, which is shown in figure 1, is a low-pressure plasma source where the plasma is generated and exists mainly in the chamber of the source. Only radicals migrate out of the RPS. This is one important feature, that the plasma source is used for etching processes when ion bombardment and high thermal strain of the substrate must be prevented. The etching process is a chemical process, where the radicals react with the substrate surface atoms forming gaseous molecules. The benefit is a damage-free, dry and clean substrate surface. To achieve these goals, a FEM-based model of the RPS has been developed to investigate the microwave distribution and the microwave coupling into the plasma chamber, as well as the plasma itself. In this paper different examples of FEM based microwave simulations by different conditions and their experimental validations will be presented. To compare the calculated electric field distribution in the RPS with the real field distribution, PMMA-substrates were placed inside the plasma chamber of the source. They are heated up by the electric field and evaluated with an infrared camera and liquid crystal sheets. Both the measured and the calculated field distribution show a very good conformity. When the electric field is high enough in the plasma chamber the plasma ignites, the electron density and thus the permittivity and the conductivity increase, which changes again the electric field distribution. For this purpose, the FEM-model has been extended by the Drude model1. The model considers the equation of motion with a damping term for the electrons, leading to an expression for the conductivity. Results for various electron densities as well as their corresponding electric field distributions are presented and compared with optical measurements.     Fig. 1. The figure shows the scheme of the RPS with its main components and functions.
该研究的目的是优化现有的微波远程等离子体源(RPS)的蚀刻速率和气体温度,并简化设置以节省生产成本。RPS如图1所示,是一种低压等离子体源,等离子体主要产生于源腔内。只有自由基迁移出RPS。这是一个重要的特点,等离子体源用于蚀刻工艺时,必须防止离子轰击和高热应变的衬底。蚀刻过程是一个化学过程,其中自由基与衬底表面原子反应形成气体分子。其优点是无损伤,干燥和清洁的基材表面。为了实现这些目标,建立了一个基于有限元的RPS模型来研究微波分布和等离子体腔内的微波耦合以及等离子体本身。本文将给出不同条件下基于有限元法的微波模拟实例及其实验验证。为了将计算得到的RPS内电场分布与实际电场分布进行比较,在源的等离子体腔内放置pmma基板。它们被电场加热,然后用红外摄像机和液晶片进行评估。实测的场分布与计算的场分布具有很好的一致性。当等离子体腔内的电场足够大时,等离子体被点燃,电子密度随之增加,介电常数和电导率也随之增加,这又改变了电场的分布。为此,fem模型被扩展为Drude模型1。该模型考虑带有电子阻尼项的运动方程,从而得到电导率的表达式。给出了不同电子密度及其对应的电场分布的结果,并与光学测量结果进行了比较。图1所示。图中显示了RPS的方案及其主要组成部分和功能。
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引用次数: 0
ENHANCED MICROWAVE ASSISTED PROCESSING OF 2D CYLINDRICAL POROUS FOOD DIELECTRIC 二维圆柱形多孔食品介质的增强微波辅助加工
Pub Date : 2019-09-09 DOI: 10.4995/ampere2019.2019.9893
S. Kumari, Sujoy Kumar Samanta, Kush Patel
The exigencies of a swift, qualitative and economical procedure for the food industry was addressed by the microwave assisted processing such as heating, drying, thawing, etc1. A food material in itself is a complex sample with multiple components and varying dielectric properties which makes its mathematical modeling arduous. The most realistic approach is to consider the food as a porous dielectric which basically consists of a continuous phase and one or more dispersed phases2. The porous dielectrics considered for this study is meat as the continuous phase and oil, water or air as dispersed phase. A theoretical analysis has been performed to study the thermal effects on the 2D cylindrical porous food dielectrics subjected to microwave irradiation. The analysis comprises of different porosity conditions (Φ = 0.1, 0.25 and 0.4), different initial intensities (I0 = 1 and 1.5 Wcm-2) and different dispersed phases. Galerkin finite element analysis has been used to solve electric field and energy balance equations with suitable boundary conditions.
通过微波辅助加工,如加热、干燥、解冻等,解决了食品工业快速、定性和经济的加工过程的紧迫性。食品材料本身是一个复杂的样品,具有多种组分和不同的介电性质,这使得其数学建模非常困难。最现实的方法是把食物看作多孔介质,它基本上由一个连续相和一个或多个分散相组成。本研究考虑的多孔介质为连续相,油、水或空气为分散相。对二维圆柱多孔食品介质在微波辐照下的热效应进行了理论分析。分析包括不同孔隙度条件(Φ = 0.1, 0.25和0.4),不同初始强度(I0 = 1和1.5 Wcm-2)和不同分散相。用伽辽金有限元法求解了具有合适边界条件的电场和能量平衡方程。
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引用次数: 0
DO A SCIENCE EXPERIMENT FOR FUTURE SCIENTISTS 为未来的科学家做一个科学实验
Pub Date : 2019-09-09 DOI: 10.4995/ampere2019.2019.9895
Y. Kanematsu, Takeko Matsumura
It has been realized that various chemical reactions are accelerated under irradiation of MW. Such Microwave chemistry is known as time-saving, clear and eco-friendly. MW ovens are world-wide domestic tools for cooking which can serve meals quickly. Regardless of its convenience, few understand the essential mechanism of MW ovens.  For better understanding of MW chemistry, authors think it is necessary for to introduce elementary knowledge   by holding   a 1-day program of experiments by using microwave (MW) ovens.“Science with microwave oven”, 1-day program which we developed and named “Hirameki Tokimeki Science” was supported by Japan Society for the promotion of Science, has been performed over four years.More than 100 students of elementary and junior-high school have joined the program.Here we report the program, response from students.Program of experiments: “1:  Dyeing handkerchief with onion peer (*1),   2:  Cooking of pizza quickly yeast-leavened, 3:  Preparation of shining slime with fluorescein dye synthesized in nonsolvent reaction.  4.  Plasma in MW oven (*2), etc.”Students realized how MW accelerated chemical reactions and that dyeing under MW was faster and more fixed compared with the conventional methods. Besides, they could enjoy lunch with pizza and dealing with the slime, both they made. They had a good time with a bit of scientific knowledge. Through 1-day program, we can make science more familiar with students, and it will cause young students to become more interested in science, lead them to future research workers.In addition to the “Hirameki Tokimeki (Inspiration and Spark) Program, we have doneVolunteer activities at Ishinomaki, one of the most damaged cities at the Higashi Nihon Big Earthquake, in 2011.“Science with microwave oven” program surely gives students mysterious interest anddream for Science. That is “Inspire and Spark!” (*1) (*2)  
人们已经认识到,在微波照射下,各种化学反应都得到了加速。这种微波化学被认为是省时、清晰和环保的。微波炉是一种世界性的家庭烹饪工具,可以快速上菜。尽管它很方便,但很少有人了解MW烤箱的基本机理。为了更好地了解微波化学,作者认为有必要通过举办为期1天的微波炉实验项目来介绍基础知识。由日本科学促进会支持的为期1天的“微波炉科学”项目“平光科学”已经进行了4年。已有100多名中小学生参加了该项目。下面我们报道学生们的反应。实验方案:“1 .用洋葱皮染色手帕(*1),2 .快速发酵披萨的烹饪,3 .用非溶剂反应合成荧光素染料制备闪亮黏液。”4所示。“学生们认识到微波如何加速化学反应,在微波下染色比传统方法更快、更固定。此外,他们还可以一边吃披萨,一边处理自己做的黏糊糊的东西。他们用一些科学知识玩得很开心。通过1天的项目,我们可以让学生更加熟悉科学,也会让年轻的学生对科学产生更大的兴趣,引导他们成为未来的科研工作者。除了“Hirameki Tokimeki(灵感与火花)计划”之外,我们还在2011年东日本大地震中受灾最严重的城市之一石卷市开展了志愿者活动。“科学与微波炉”节目让学生对科学产生了神秘的兴趣和梦想。这就是“启发和火花!”(*1) (*2)
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引用次数: 0
MICROWAVE-ASSISTED SYNTHESIS AND SPECTROSCOPIC PROPERTIES OF NOVEL PYRIDINE-BASED FLUORESCENT MOLECULAR PROBES 新型吡啶基荧光分子探针的微波辅助合成及其光谱性质
Pub Date : 2019-09-09 DOI: 10.4995/ampere2019.2019.9829
P. Fiedor, J. Ortyl, Mariusz Galek
Fluorescent molecular probes become interesting analytical tools in determination and labeling of chemical compounds and physical properties such as viscosity and polarity. Currently known fluorescent molecular probes can selectively and regardless of the environment detect only few molecules, and applicability in determination of micro- viscosity and micro-polarity are limited to narrow range and specific condition, therefore design and synthesis of novel molecular probes with extended range of operation are highly needed [1]. Traditional synthesis of 2-amino-4,6-diphenyl-pyridine-3-carbonitrile’s requires two step reaction with long heating time or and toxic solvent. By application of microwave irradiation, reaction time can be firmly shortened with the same or higher efficiency [2]. Derivatives of 2-amino-4,6-diphenyl-pyridine-3-carbonitrile can find application in different fields of science. Depending on the structure of fluorophore, those compounds exhibit high sensitivity to changes in polarity and viscosity of environment, also concentration of specific cations, and pH can be determined by measuring of fluorescence spectrum.
荧光分子探针成为测定和标记化合物和物理性质(如粘度和极性)的有趣的分析工具。目前已知的荧光分子探针只能选择性地、不受环境影响地检测少量分子,在测定微粘度和微极性方面的适用性也局限于较窄的范围和特定的条件,因此迫切需要设计和合成具有更大操作范围的新型分子探针[1]。传统的2-氨基-4,6-二苯基吡啶-3-碳腈的合成需要两步反应,且加热时间长,溶剂有毒。应用微波辐照,可以在相同或更高的效率下坚定地缩短反应时间[2]。2-氨基-4,6-二苯基吡啶-3-碳腈的衍生物可以在不同的科学领域得到应用。根据荧光团的结构,这些化合物对环境的极性和粘度变化以及特定阳离子的浓度变化具有很高的敏感性,并且可以通过测量荧光光谱来确定pH值。
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引用次数: 0
Automatic Measurement of Magnetron Rieke Diagrams 磁控管里克图的自动测量
Pub Date : 2019-09-09 DOI: 10.4995/ampere2019.2019.9782
V. Bilik
A Rieke diagram [1] is a magnetron characteristic that visualizes the dependence of the generated frequency fg and the net delivered power PL on the load reflection coefficient GR. GR is defined in a specific magnetron-to-waveguide coupling structure called the standard or reference launcher (Fig. 1). The diagram is plotted as a family of isolines of constant fg and of constant PL in the polar diagram of GR. Rieke diagrams are essential in the design of applications without isolators, such as domestic or professional microwave ovens. Constructing Rieke diagrams is tedious, time-consuming and equipment-demanding [2], [3], preventing systematic studies of their dependence on operating conditions, such as anode voltage and its ripple, filament current, mounting repeatability, etc. We have devised a procedure, centering around a high-power automatic impedance matching device (autotuner), which enables fully automatic measurement and plotting of the stated dependences. A block diagram of the setup is shown in Fig. 1. The autotuner, when terminated in a match (waterload), can accomplish a task inverse to impedance matching: realizing any desired reflection coefficient GR. The measurement consists of stepping through a grid of n suitably chosen reflection coefficients GR = xR + jyR, covering a desired area of the polar diagram. Each GR is measured accurately by the autotuner, along with the corresponding fg and PL. Thus, raw data for constructing a Rieke diagram are obtained, the data consisting of a collection of n points {GR, fg, PL}i, i = 1…n, with GR, in general, irregularly scattered in the complex plane. A dedicated MATLAB routine then reads the data, sorts them out to create tabulated functions fg = f(xR, yR), PL = f(xR, yR), approximates these by a 2D spline, and uses the splines to plot smoothed isocontours for chosen constant values of fg and PL, completing thus the desired Rieke diagram construction. We will present details of this procedure as well as real-life examples. Fig. 1. Rieke diagram measurement setup. References Meredith, R. J., Engineers' Handbook of Industrial Microwave Heating, London: The IEE, 1998, 250–270. Takahashi, H., I. Namba, K. Akiyama, J. Microwave Power, 1979, 14, 261–267.Yixue, W., Z. Zhaotang, Proc. ICMMT'98, 1998, 795–798.
雷基图[1]是一个可视化的磁控管的特点生成的频率的依赖fg和净输出功率负载反射系数GR。GR PL是定义在一个特定的magnetron-to-waveguide耦合结构称为标准或参考发射器(图1)。图是绘制等值线的家庭不断fg和常数PL的GR的极坐标图。雷基图是必不可少的在应用程序的设计没有光电隔离器,比如家用或专业微波炉。构造Rieke图繁琐、耗时且对设备要求高,因此无法系统地研究它们对工作条件的依赖性,如阳极电压及其纹波、灯丝电流、安装可重复性等。我们设计了一个程序,围绕一个大功率自动阻抗匹配装置(自动调谐器),它可以全自动测量和绘制所述依赖关系。该装置的框图如图1所示。当自动调谐器在匹配(水负载)中终止时,可以完成与阻抗匹配相反的任务:实现任何期望的反射系数GR。测量包括步进n个适当选择的反射系数GR = xR + jyR的网格,覆盖极坐标图的期望区域。通过自动调谐器精确测量每个GR,以及相应的fg和PL,从而得到构造Rieke图的原始数据,该数据由n个点({GR, fg, PL}i, i = 1…n)组成的集合,其中GR一般不规则地分散在复平面上。然后,一个专用的MATLAB例程读取数据,对它们进行分类以创建表格函数fg = f(xR, yR), PL = f(xR, yR),通过2D样条近似这些函数,并使用样条绘制fg和PL所选常量的平滑等高线,从而完成所需的Rieke图构建。我们将介绍这个过程的细节以及现实生活中的例子。图1所示。雷克图测量装置。梅雷迪思,R. J.,工业微波加热的工程师手册,伦敦:ieee, 1998, 250-270。高桥,南波,秋山,等。微波功率,1999,14,261-267。李志强,王志强,李志强,李志强,中国生物医学工程学报,1998,27(1):493 - 498。
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引用次数: 0
Quantum chemistry molecular modeling for radio-frequency and microwave- frequency thermo-upconversion heating of metal oxides of NiO and Fe2O3 NiO和Fe2O3金属氧化物射频和微波热上转换加热的量子化学分子模型
Pub Date : 2019-09-09 DOI: 10.4995/ampere2019.2019.10234
S. Yanagida, Takeko Matsumura
Under irradiance of 1kW-MW, nickel oxide (Ni(II)O, 25 gr)) can heat up to 1,300°C in 6 min, while ferric oxide (Fe(III)2O3, 25gr) up to 88°C in 30 min. Since Ni(II) and Fe(III) have unpaired electron (spin) of respective 2 and 5, the big difference in the MW heating speed must be explained by thermo-upconversion mechanism as recently verified for quick MW heating of water clusters.1) MW heating power by magnetic loss factor of magnetic metal oxides with unpaired electron, i.e., spin dcould not rationalize such heating-speed and temperature difference. Density functional theory-based molecular modeling(DFT/MM, B3LYP, 6-31G*) of NiO-tetramer of [(NiO)2]2 is successfully carried out with negative heat of formation, giving effective absorption in both FIR and IR regions, which verifies that Ni(II)O should be heated up through thermo-upconversion to the IR region via radio-, MW- and FIR-absorption, i.e., FIR/IR absorption and thermal IR dissipation
辐照度下1 kw-mw,氧化镍(镍(II) O, 25 gr))可以加热到1300°C 6分钟,而氧化铁(铁(III) 2 o3, 25 gr)在30分钟到88°C。由于镍(II)和铁(III)未配对电子(spin)各自2和5,最大的区别在MW供热速度必须由thermo-upconversion机制解释最近验证快速MW供热水clusters.1) MW供热功率磁损耗系数的磁性有未配对电子的金属氧化物,例如,旋转不能使这种加热速度和温差合理化。基于密度泛函数理论的[(NiO)2]2的NiO-四聚体分子模型(DFT/MM, B3LYP, 6-31G*)在负生成热条件下成功进行,在FIR区和IR区均有有效吸收,验证了Ni(II)O应通过radio-、MW-和FIR-吸收,即FIR/IR吸收和热IR耗散,通过热上转换到IR区而被加热
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引用次数: 0
G. Brodieand, G. Torgovnikov. EXPERIMENTAL STUDY OF MICROWAVE SLOW WAVE COMB AND CERAMIC APPLICATORS FOR SOIL TREATMENT AT FREQUENCY 2.45 GHZ G. Brodieand, G. Torgovnikov。2.45 GHZ频率下微波慢波梳和陶瓷施药器土壤处理试验研究
Pub Date : 2019-09-09 DOI: 10.4995/ampere2019.2019.9651
G. Torgovnikov, G. Brodie
EXPERIMENTAL STUDY OF MICROWAVE SLOW WAVE COMB AND CERAMIC APPLICATORS FOR SOIL TREATMENT AT FREQUENCY 2.45 GHZ. G. Brodie and G. Torgovnikov University of Melbourne, 4 Water St, Creswick, Victoria 3363, Australia; e-mail: grigori@unimelb.edu.au   Keywords: ceramic applicator, comb applicator, microwave, slow wave, soil microwave treatment In many cases in industry it is required to heat or treat surface layers of different material (soil, timber, concrete, plastics and so on) with microwaves (MW). Traditional MW irradiators (antennas) cannot provide heating only in the surface areas and energy penetrates deep into the material, where it decays exponentially due to normal attenuation. Therefore, energy losses, if a heating depth of 20 - 40 mm (for example to heat soil for killing weed seeds) is all that is required, are very significant. Therefore, it is required to develop special MW applicators for surface treatment to increase process efficiency. To address this problem, a slow wave (which is sometimes called a "surface wave" applicator) comb and ceramic structures, was studied. The main property of slow waves is that the energy concentration is very near impedance electrode – comb or ceramic plate surface.  Previously, slow wave structures were used mostly as delay lines and as interaction circuits in MW vacuum devices, and their properties were explored only for these specific applications. The work objectives of this study were: design slow wave, ceramic and comb structure applicators for soil treatment at frequency 2.45 GHz;experimentally study the energy distribution from slow wave applicators in the soil;study of opportunities to use slow wave structures for surface soil layer heating; andrecommendations for practical use of new slow wave applicators. Comb and ceramic slab applicators for frequency 2.45 GHz operation were designed for the soil treatment on the bases of theoretical studies and computer modelling. The comb applicator was made from aluminium and the ceramic slab applicator was made from alumina (DC=9.8, loss tangent=0.0002). A 30 kW (2.45 GHz) microwave generator was used for experiments. Containers with soil were placed on the applicator surface. An auto tuner was used in MW system to provided good impedance matching of the generator and applicators (with soil on top). This resulted in practically no power reflection. The soil “Potting Mix Hortico”, with moisture content range 32-174% and density range 590-1070 kg/m3, was used for the experiments. Energy distribution in the soil was determined by temperature measuring in the soil using thermocouples, after MW heating. Distribution of temperature measuring points covered the whole volume of the soil along and across the applicator. Results of the experiments showed that the comb applicator provides maximum energy release in soil in the central vertical plane. The ceramic alumina applicator forms two temperature maximums in two vertical planes at a distance of about 40 mm fr
2.45 ghz频率下微波慢波梳和陶瓷施药器土壤处理试验研究。G. Brodie和G. Torgovnikov墨尔本大学,澳大利亚维多利亚州克雷斯维克水街4号3363;关键词:陶瓷喷施器,梳状喷施器,微波,慢波,土壤微波处理在工业中许多情况下,需要用微波(MW)加热或处理不同材料(土壤,木材,混凝土,塑料等)的表层。传统的毫瓦辐射器(天线)不能仅在表面区域提供加热,能量渗透到材料深处,在那里由于正常衰减而呈指数衰减。因此,如果加热深度为20 - 40毫米(例如加热土壤以杀死杂草种子),则能量损失非常显著。因此,为了提高工艺效率,需要开发用于表面处理的专用MW喷涂器。为了解决这个问题,研究了慢波(有时称为“表面波”涂抹器)梳子和陶瓷结构。慢波的主要特性是能量集中在阻抗电极梳或陶瓷板表面附近。以前,慢波结构主要用作毫微米真空器件中的延迟线和相互作用电路,并且仅针对这些特定应用探索其性质。本研究的工作目标是:设计用于2.45 GHz频率土壤处理的慢波、陶瓷和梳状结构施洗器,实验研究慢波施洗器在土壤中的能量分布,研究利用慢波结构对表层土壤加热的机会;并建议实际使用新的慢波应用。在理论研究和计算机模拟的基础上,设计了频率为2.45 GHz的梳状和陶瓷板式施施器用于土壤处理。梳状涂抹器由铝制成,陶瓷板涂抹器由氧化铝制成(DC=9.8,损耗正切=0.0002)。实验采用30kw (2.45 GHz)微波发生器。将装有土壤的容器放在施药器表面。在MW系统中采用了自动调谐器,使发电机和施药器(顶部有土)阻抗匹配良好。这导致几乎没有功率反射。试验土壤为“盆栽混合园艺”,土壤含水量32 ~ 174%,密度590 ~ 1070 kg/m3。采用热电偶测温法测定微波加热后土壤中的能量分布。温度测量点的分布覆盖了整个土壤的体积,沿着和穿过施用器。试验结果表明,梳状施药器在土壤中央垂直面上的能量释放最大。陶瓷氧化铝涂抹器在距离中心涂抹器平面约40mm处的两个垂直平面上形成两个最高温度,并在涂抹器中心平面上形成最低温度。由于两个最高温度,陶瓷涂敷器在涂敷器的宽度上提供了更好的能量分布均匀性。它减少了土壤表面过热和能量损失。与梳状涂抹器相比,陶瓷涂抹器提供的能量穿透深度较低。这意味着与梳状施药器相比,陶瓷施药器在土壤表层提供了更好的能量定位和更多的能量吸收。为了在陶瓷涂敷器上提供更好的能量分布均匀性,建议使用介电常数较高的陶瓷,例如在15-25的范围内,这将允许更多的能量释放到靠近涂敷器表面的地方。它将提高兆瓦能源的使用效率。陶瓷涂布器对土壤表面的微波处理更有效,建议在土壤表层和其他材料的热处理和灭菌机器中实际使用。
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引用次数: 0
OPTIMIZATION OF MICROWAVE ASSISTED DELIGNIFICATION OF WOOD RESIDUES BY SURFACE RESPONSE METHODOLOGY 表面响应法优化微波辅助木渣脱木质素
Pub Date : 2019-09-09 DOI: 10.4995/ampere2019.2019.9861
A. Trifan, I. Călinescu, M. Vinatoru, A. Gavrila
Efficient processing of vegetal biomass is a great challenge to current research studies. This work is focused on improving the yield of enzymatic hydrolysis of wood residues by removal of lignin using a alkaline wash assisted by microwave heating. The treatments were carried out for one hour in a pressurized microwave reactor (Synthwave-Milestone). The performance of the treatments was assessed by monitoring the concentration of lignin (determined by UV absorbance at 320 nm against a calibration curve). Each experiment was carried out in duplicate. The treatment conditions were established according to an experimental matrix constructed (in Design Expert 11) after the careful selection of the most important factors that affect the lignin removal from wood residue: concentration of NaOH solution, liquid to solid ratio and temperature. A central composite design was constructed with the independent factors mentioned above. ANOVA indicated adequate fitting of the model (correlation coefficient R2=0.95). The exploration of the experimental space (figure 1) with the fitted model indicates the dominant effect of temperature as independent factor. Optimization of experimental conditions within the experimental space was carried according to the following criteria: minimization of temperature, liquid to solid ratio and NaOH concentration and maximization of the response variable, the lignin concentration. The optimal solution (141 mg lignin / g dry wood residue) proposed by the model for these optimization criteria indicates a point in the region determined by the following coordinates: 0.4M NaOH, 1070C and a ratio of liquid to solid equal to 50. Fig. 1. 3D plot of lignin responses surfaces function of the independent factors with significant effectsAcknowledgment The authors acknowledge the financial support received from Competitiveness Operational Program 2014-2020, Priority axis 1, Project No. P_36_611, MySMIS code 107066, Innovative Technologies for Materials Quality Assurance in Health, Energy and Environmental - Center for Innovative Manufacturing Solutions of Smart Biomaterials and Biomedical Surfaces – INOVABIOMED.
植物生物量的高效处理是当前研究的一大挑战。本研究的重点是通过微波加热辅助碱性洗涤去除木质素来提高木材残留物酶解的产率。在加压微波反应器(Synthwave-Milestone)中进行1小时的处理。通过监测木质素的浓度(通过对校准曲线在320 nm处的紫外吸收测定)来评估处理的性能。每个实验都重复进行。在仔细选择了影响木渣脱除木质素的最重要因素:NaOH溶液浓度、液固比和温度后,根据构建的实验矩阵(Design Expert 11)确定了处理条件。采用上述独立因素构建中心复合设计。方差分析表明模型拟合良好(相关系数R2=0.95)。拟合模型对实验空间的探索(图1)表明,温度作为独立因素起主导作用。在实验空间内,以温度、液固比、NaOH浓度最小和响应变量木质素浓度最大为准则,对实验条件进行优化。根据这些优化标准,模型提出的最优溶液(141 mg木质素/ g干木渣)表明,在以下坐标确定的区域内的一个点:0.4M NaOH, 1070C,液固比等于50。图1所示。具有显著影响的独立因素的木质素响应曲面函数三维图作者感谢竞争力运营计划2014-2020年的资金支持,优先轴1,项目编号。健康,能源和环境材料质量保证创新技术-智能生物材料和生物医学表面创新制造解决方案中心- INOVABIOMED。
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引用次数: 0
A new concept to improve microwave heating uniformity through data-driven process modelling 通过数据驱动过程建模提高微波加热均匀性的新概念
Pub Date : 2019-09-09 DOI: 10.4995/ampere2019.2019.9753
Jing Zhou, Yingguang Li, Di Li
For a long time, the heating pattern of the workpiece within a multimode microwave oven was considered to be highly sophisticated. As a consequence, the uneven microwave heating problem can only be partly alleviated by a random movement between the electromagnetic field and the workpiece. In this paper, we reported that the heating pattern has a specific correspondence with microwave system settings. The influence factor of the heating pattern and the corresponding mechanism were systematically studied by both theoretical analysis and experimental investigations. On this basis, a data-driven process model was established to learn the material’s dynamic temperature behaviors under different microwave system settings, and a new concept to improve the microwave heating uniformity by temperature monitoring and active compensation was proposed. The effectiveness of the method was demonstrated by a polymer composite microwave processing case study.
长期以来,工件在多模微波炉中的加热模式被认为是非常复杂的。因此,不均匀的微波加热问题只能通过电磁场和工件之间的随机运动来部分缓解。在本文中,我们报道了加热模式与微波系统设置有特定的对应关系。通过理论分析和实验研究,系统地研究了加热方式的影响因素及其机理。在此基础上,建立了数据驱动的过程模型,以了解不同微波系统设置下材料的动态温度行为,并提出了通过温度监测和主动补偿来提高微波加热均匀性的新概念。通过对聚合物复合材料微波处理的实例研究,验证了该方法的有效性。
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引用次数: 1
期刊
Proceedings 17th International Conference on Microwave and High Frequency Heating
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