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ACS Engineering Au’s Special Issue on “Insights, Innovations, and Intensification” 2024 ACS工程学会“洞察、创新与强化”特刊2024
IF 4.3 Q2 ENGINEERING, CHEMICAL Pub Date : 2024-12-18 DOI: 10.1021/acsengineeringau.4c0005010.1021/acsengineeringau.4c00050
Vivek V. Ranade*,  and , Linda J. Broadbelt*, 
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引用次数: 0
Model-Based Scale-Up of a Homogeneously Catalyzed Sonogashira Coupling Reaction in a 3D Printed Continuous-Flow Reactor 3D打印连续流反应器中均匀催化Sonogashira耦合反应的模型放大
IF 4.3 Q2 ENGINEERING, CHEMICAL Pub Date : 2024-11-27 DOI: 10.1021/acsengineeringau.4c0002710.1021/acsengineeringau.4c00027
Lisa Schulz, Norbert Kockmann and Thorsten Röder*, 

The model-based scale-up of a homogeneously catalyzed Sonogashira coupling reaction is performed in a 3D printed metal continuous-flow reactor. The reaction is monitored with inline Raman spectroscopy with a low calibration effort, applying a multivariate curve resolution approach. Manufacturing conditions result in a space time yield of 412 kg m–3 h–1 and a productivity rate of 0.078 kg h–1.

在3D打印金属连续流反应器中进行了均匀催化Sonogashira耦合反应的模型放大。用内联拉曼光谱监测反应,校准工作量低,应用多元曲线分辨率方法。制造条件导致时空产率为412 kg m-3 h-1,生产率为0.078 kg h-1。
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引用次数: 0
Emerging Trends in Nonisocyanate Polyurethane Foams: A Review 非异氰酸酯聚氨酯泡沫的新趋势:综述
IF 4.3 Q2 ENGINEERING, CHEMICAL Pub Date : 2024-10-31 DOI: 10.1021/acsengineeringau.4c0002610.1021/acsengineeringau.4c00026
Chen Chuan Nathaniel Don Lim, Michelle Jui Hsien Ong, Mingyue Wu, Chi-Lik Ken Lee and Ping Sen Choong*, 

Polyurethane foams (PUF) are essential materials known for their exceptional chemical and mechanical properties, making them ubiquitous in a wide range of applications. Conventionally, PUF are produced through polyaddition reactions between polyols and polyisocyanates at room temperature, where water plays a critical role in this process by hydrolyzing the isocyanates, leading to the release of carbon dioxide (CO2) as a blowing agent. In recent years, isocyanates have raised significant concerns in industries and consumers due to their high toxicity. Therefore, driving the need to explore alternative synthesis routes for PUF that do not involve the use of isocyanates. Nonisocyanate polyurethane foams (NIPUF) derived from the aminolysis of cyclic carbonates have emerged as the most promising solution to replace the conventional method of producing PUF. Despite this, the challenging aspect lies in identifying a suitable foaming strategy for NIPUF that can satisfy both sustainability and performance requirements. In view of this, the first part of this review focuses on the background, chemistry, and challenges of PUF. In the second part, the chemistry of NIPUF and the various foaming strategies used to prepare them are discussed and analyzed. Finally, the outlook and future research focus areas for NIPUF are outlined.

聚氨酯泡沫(PUF)是一种重要的材料,以其卓越的化学和机械性能而闻名,使其在广泛的应用中无处不在。通常,PUF是在室温下通过多元醇和多异氰酸酯之间的多加成反应产生的,其中水在该过程中起着关键作用,通过水解异氰酸酯,导致释放二氧化碳(CO2)作为发泡剂。近年来,异氰酸酯因其高毒性引起了工业和消费者的极大关注。因此,需要探索不涉及使用异氰酸酯的PUF替代合成路线。非异氰酸酯聚氨酯泡沫(NIPUF)是由环碳酸酯氨基水解而成的,是最有希望取代传统生产方法的聚氨酯泡沫。尽管如此,具有挑战性的方面在于确定适合NIPUF的发泡策略,既能满足可持续性要求,又能满足性能要求。鉴于此,本综述的第一部分重点介绍了PUF的背景、化学性质和挑战。第二部分对NIPUF的化学性质以及制备NIPUF的各种发泡策略进行了讨论和分析。最后,对NIPUF未来的研究方向进行了展望。
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引用次数: 0
Intrinsic Kinetics Resolution of an Enantioselective Transesterification Catalyzed with the Immobilized Enzyme Novozym435 固定化酶Novozym435催化对映选择性酯交换反应的本征动力学分析
IF 4.3 Q2 ENGINEERING, CHEMICAL Pub Date : 2024-10-29 DOI: 10.1021/acsengineeringau.4c0003010.1021/acsengineeringau.4c00030
Nicolas Chaussard*, Clémence Nikitine and Pascal Fongarland, 

This work investigates the kinetics of the enantioselective transesterification of ethyl butyrate and (R)-2-pentanol in a solventless medium biocatalyzed by Novozym435, an immobilized Candida antarctica Lipase B. A reaction-diffusion reversible Ping-Pong bi-bi model was developed to represent the reaction rate with the additional estimation of the internal mass transfer using an orthogonal collocations method. A total of 18 experiments (774 data points) were realized in the SpinChem Vessel V2 batch reactor at a constant stirring speed of 400 rpm, varying temperatures (30–60 °C), component initial molar fraction (0.2–0.8), catalyst ratio (1–4% wt), and size fraction (200–1000 μm). Kinetics data were fitted using the model with a mean average percentage error of 3.45%, the 10 optimized kinetic parameters being coherent with the expected behavior of the Ping-Pong Michaelis–Menten mechanisms. Values for the effectiveness factor η for intraparticle mass transfer diffusion vary between 0.37 and 1, confirming the necessity to include mass transfer into kinetic modeling in our case.

本文研究了固定化南极假丝酵母脂肪酶b Novozym435在无溶剂介质中催化丁酸乙酯和(R)-2-戊醇的对映选择性酯交换动力学。采用正交配位法,建立了反应扩散可逆的“a - bet - bi-bi”模型来表示反应速率,并对内部传质进行了附加估计。在SpinChem Vessel V2间歇式反应器中,在400 rpm的恒定搅拌速度、30-60℃的温度、组分初始摩尔分数(0.2-0.8)、催化剂比(1-4% wt)和粒径分数(200-1000 μm)条件下,完成了18个实验(774个数据点)。采用该模型拟合动力学数据,平均误差为3.45%,优化后的10个动力学参数与乒乓Michaelis-Menten机制的预期行为一致。颗粒内传质扩散的有效因子η值在0.37到1之间变化,这证实了在我们的情况下将传质纳入动力学模型的必要性。
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引用次数: 0
Sustainable Synthesis of Rare Earth Metal Tungstates (REWO, RE = Ce, SM, Gd) for Electrochemical Detection of 4-Nitrotoluene 可持续合成稀土金属钨酸盐(REWO,RE = Ce、SM、Gd)用于 4-硝基甲苯的电化学检测
IF 4.3 Q2 ENGINEERING, CHEMICAL Pub Date : 2024-09-27 DOI: 10.1021/acsengineeringau.4c0002410.1021/acsengineeringau.4c00024
Sakthivel Kogularasu, Balasubramanian Sriram, Sea-Fue Wang, Wan-Ching Lin, Yen-Yi Lee, Yung-Lung Chen* and Guo-Ping Chang-Chien*, 

In this study, the synthesis and application of rare earth tungstates Ce4W9O33 (CeW), Sm2(WO4)3 (SmW), and Gd2(WO4)3 (GdW) for the electrochemical detection of 4-nitrotoluene were investigated. The nanoparticles were synthesized using a deep eutectic solvent (DES)-assisted solvothermal method, a technique known for its precision and reproducibility. It resulted in materials with high thermal stability, excellent catalytic activity, and enhanced electronic properties. The synthesized CeW, SmW, and GdW were employed to modify screen-printed carbon electrodes (SPCEs), a widely used and well-established method in the field, which were then characterized using various techniques. Electrochemical performance was evaluated through cyclic voltammetry, differential pulse voltammetry, and amperometric (i-t) responses, all of which are standard methods in electrochemical analysis. The modified electrodes exhibited superior electrochemical behavior compared to bare SPCEs, with CeW/SPCE showing the highest reduction peak current for 4-nitrotoluene detection. The linear range for detection was found to be for DPV= 0.01–576 μM and for i-t = 0.001–306 μM, with a limit of detection of DPV = 0.034 μM and i-t = 0.012 μM. The sensors demonstrated excellent selectivity, reproducibility, and stability, with minimal interference from other substances commonly found in environmental samples. Real-world applicability was confirmed by testing the modified electrodes in the river and tap water samples spiked with 4-nitrotoluene. The CeW/SPCE sensor showed rapid and sensitive response in both matrices, highlighting its potential for environmental monitoring. The robust performance of CeW, SmW, and GdW-modified electrodes underscores their suitability for practical applications in detecting nitrophenols, contributing to effective environmental monitoring and pollution control. This research has the potential to inspire further advancements in the field of electrochemical detection and environmental monitoring.

本研究研究了稀土钨酸盐Ce4W9O33 (CeW)、Sm2(WO4)3 (SmW)和Gd2(WO4)3 (GdW)的合成及其在4-硝基甲苯电化学检测中的应用。纳米颗粒是用深共晶溶剂(DES)辅助溶剂热法合成的,该技术以其精度和重复性而闻名。它使材料具有高的热稳定性、优异的催化活性和增强的电子性能。将合成的CeW, SmW和GdW用于修饰丝网印刷碳电极(spce),这是一种广泛使用且成熟的方法,然后使用各种技术对其进行表征。电化学性能通过循环伏安法、差分脉冲伏安法和电流(i-t)响应来评估,这些都是电化学分析的标准方法。与未修饰的SPCE相比,修饰电极表现出更好的电化学行为,CeW/SPCE在4-硝基甲苯检测中显示出最高的还原峰电流。在DPV= 0.01 ~ 576 μM和i-t = 0.001 ~ 306 μM的线性范围内,DPV= 0.034 μM和i-t = 0.012 μM的检出限。该传感器表现出优异的选择性、可重复性和稳定性,与环境样品中常见的其他物质的干扰最小。通过在含有4-硝基甲苯的河流和自来水样品中测试改良电极,证实了其在现实世界中的适用性。CeW/SPCE传感器在两种基质中均表现出快速灵敏的反应,突出了其在环境监测方面的潜力。CeW, SmW和gdw修饰电极的强大性能强调了它们在检测硝基酚方面的实际应用适用性,有助于有效的环境监测和污染控制。这项研究有可能激发电化学检测和环境监测领域的进一步发展。
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引用次数: 0
Magnetowetting Dynamics of Compound Droplets 复合液滴的磁etting动力学
Q2 ENGINEERING, CHEMICAL Pub Date : 2024-09-19 DOI: 10.1021/acsengineeringau.4c00023
Debdeep Bhattacharjee, Suman Chakraborty, Arnab Atta
Understanding the spreading dynamics of compound droplets is crucial for emerging applications like micromixers, microreactors, and mechano-responsive artificial cells. Integrating magnetic fields expands the potential of these technologies in soft robotics and medical imaging. Despite extensive research on individual droplets, the magnetowetting processes of compound droplets on hydrophobic surfaces remain underexplored. To address this gap, we use a finite element framework to conduct numerical simulations, focusing on the spreading behavior of compound droplets on hydrophobic surfaces under magnetic fields. Our approach is validated against experimental and theoretical paradigms from existing single-droplet studies. Additionally, we verify our model for the temporal evolution of compound droplet wetting in the absence of magnetic fields against existing numerical results. This research systematically explores wetting behaviors and shell fluid disintegration by manipulating key parameters, including magnetic field intensity and inner-to-outer droplet size ratios. These findings have significant implications for enhancing magnetically controlled soft fluidic systems, particularly in digital microfluidics and drug development.
了解化合物液滴的扩散动力学对于微搅拌器、微反应器和机械响应人造细胞等新兴应用至关重要。磁场的集成拓展了这些技术在软机器人和医学成像方面的潜力。尽管对单个液滴进行了广泛的研究,但对疏水表面上复合液滴的磁润湿过程仍然缺乏探索。为了弥补这一不足,我们采用有限元框架进行数值模拟,重点研究磁场作用下疏水表面上复合液滴的扩散行为。我们的方法根据现有单液滴研究的实验和理论范例进行了验证。此外,我们还根据现有的数值结果验证了我们关于无磁场条件下化合物液滴润湿的时间演变模型。这项研究通过操纵关键参数,包括磁场强度和内外液滴尺寸比,系统地探索了润湿行为和壳液分解。这些发现对增强磁控软流体系统,特别是数字微流体和药物开发具有重要意义。
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引用次数: 0
Magnetowetting Dynamics of Compound Droplets 复合液滴的磁润湿动力学
IF 4.3 Q2 ENGINEERING, CHEMICAL Pub Date : 2024-09-19 DOI: 10.1021/acsengineeringau.4c0002310.1021/acsengineeringau.4c00023
Debdeep Bhattacharjee, Suman Chakraborty* and Arnab Atta*, 

Understanding the spreading dynamics of compound droplets is crucial for emerging applications like micromixers, microreactors, and mechano-responsive artificial cells. Integrating magnetic fields expands the potential of these technologies in soft robotics and medical imaging. Despite extensive research on individual droplets, the magnetowetting processes of compound droplets on hydrophobic surfaces remain underexplored. To address this gap, we use a finite element framework to conduct numerical simulations, focusing on the spreading behavior of compound droplets on hydrophobic surfaces under magnetic fields. Our approach is validated against experimental and theoretical paradigms from existing single-droplet studies. Additionally, we verify our model for the temporal evolution of compound droplet wetting in the absence of magnetic fields against existing numerical results. This research systematically explores wetting behaviors and shell fluid disintegration by manipulating key parameters, including magnetic field intensity and inner-to-outer droplet size ratios. These findings have significant implications for enhancing magnetically controlled soft fluidic systems, particularly in digital microfluidics and drug development.

了解复合液滴的扩散动力学对于微混合器、微反应器和机械反应人工细胞等新兴应用至关重要。集成磁场扩展了这些技术在软机器人和医学成像方面的潜力。尽管对单个液滴进行了广泛的研究,但化合物液滴在疏水表面的磁润湿过程仍未得到充分的探索。为了解决这一差距,我们使用有限元框架进行数值模拟,重点研究了磁场作用下化合物液滴在疏水表面上的扩散行为。我们的方法是针对现有的单液滴研究的实验和理论范式进行验证的。此外,我们验证了我们的模型在没有磁场的情况下复合液滴润湿的时间演变与现有的数值结果。本研究通过控制磁场强度和内外液滴尺寸比等关键参数,系统探索了壳流体的润湿行为和分解过程。这些发现对于增强磁控软流体系统,特别是在数字微流体和药物开发方面具有重要意义。
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引用次数: 0
Synthesis and Characterization of Dy2O3@TiO2 Nanocomposites for Enhanced Photocatalytic and Electrocatalytic Applications 用于增强光催化和电催化应用的 Dy2O3@TiO2 纳米复合材料的合成与表征
Q2 ENGINEERING, CHEMICAL Pub Date : 2024-09-17 DOI: 10.1021/acsengineeringau.4c00025
Balachandran Subramanian, K. Jeeva Jothi, Mohamedazeem M. Mohideen, R. Karthikeyan, A. Santhana Krishna Kumar, Ganeshraja Ayyakannu Sundaram, K. Thirumalai, Munirah D. Albaqami, Saikh Mohammad, M. Swaminathan
Industrial wastewater pollution is a crucial global issue due to the increasing need for clean water. Traditional photocatalytic methods for eliminating harmful dyes are often ineffective and are environmentally damaging. This study introduces a new, efficient photocatalyst combining Dy2O3 with TiO2 using a single-step hydrothermal approach. Dy2O3@TiO2 nanostructures were synthesized and characterized by using XRD, SEM, EDS, TEM, BET, and UV–visible spectroscopy. Dy2O3 was evenly distributed on TiO2, preventing clumping and resulting in a larger surface area with more active sites. UV irradiation (365 nm) replaced the traditional thermal energy for photocatalytic dye breakdown, leveraging the varying conductivity of the Dy2O3@TiO2 nanocomposites. Incorporating Dy2O3 decreased band gaps, enhancing redox reactions and expanding the range of degradable contaminants. For Rhodamine B dye degradation, the Dy2O3@TiO2 composite demonstrated significantly higher degradation rates than Dy2O3 or TiO2 alone at reaction parameters such as neutral pH (pH 7) and catalyst concentration (2 g L–1). The hybrid material also demonstrated improved electrocatalytic activity in oxygen reduction reactions (ORRs) under alkaline conditions with an initial potential of 0.88 V and a Tafel slope of 73 mV dec–1. The enhanced catalytic activity and durability are attributed to the synergistic interaction between Dy2O3 and TiO2. This novel photocatalyst offers a sustainable alternative for treating industrial effluents while reducing the environmental impact.
由于对清洁水的需求日益增长,工业废水污染已成为一个至关重要的全球性问题。传统的消除有害染料的光催化方法往往效果不佳,而且会破坏环境。本研究介绍了一种新型高效光催化剂,它采用一步水热法将 Dy2O3 与 TiO2 结合在一起。研究人员合成了 Dy2O3@TiO2 纳米结构,并利用 XRD、SEM、EDS、TEM、BET 和紫外-可见光谱对其进行了表征。Dy2O3 均匀地分布在 TiO2 上,防止了结块,从而获得了更大的表面积和更多的活性位点。利用 Dy2O3@TiO2 纳米复合材料的不同传导性,紫外线照射(365 纳米)取代了光催化染料分解的传统热能。Dy2O3 的加入减小了带隙,增强了氧化还原反应,扩大了可降解污染物的范围。对于罗丹明 B 染料的降解,在中性 pH 值(pH 值 7)和催化剂浓度(2 g L-1)等反应参数下,Dy2O3@TiO2 复合材料的降解率明显高于 Dy2O3 或单独的 TiO2。这种混合材料在碱性条件下的氧还原反应(ORRs)中也表现出更高的电催化活性,初始电位为 0.88 V,塔菲尔斜率为 73 mV dec-1。催化活性和耐久性的增强归功于 Dy2O3 和 TiO2 之间的协同作用。这种新型光催化剂为处理工业废水提供了一种可持续的替代方法,同时减少了对环境的影响。
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引用次数: 0
Radiofrequency Induction Heating for Green Chemicals Manufacture: A Systematic Model of Energy Losses and a Scale-Up Case-Study 用于绿色化学品生产的射频感应加热:能量损耗系统模型和规模化案例研究
Q2 ENGINEERING, CHEMICAL Pub Date : 2024-07-25 DOI: 10.1021/acsengineeringau.4c00009
Jonathan P. P. Noble, Simon J. Bending, Alfred K. Hill
Radiofrequency (RF) induction heating has generated much interest for the abatement of carbon emissions from the chemicals sector as a direct electrification technology. Three challenges have held back its deployment at scale: reactors must be built from nonconductive materials which eliminates steel as a design choice; the viability of scale-up is uncertain; and to date the reported energy efficiency has been too low. This paper presents a model that for the first time makes a comprehensive analysis of energy losses that arise from RF induction heating. The maximum energy efficiency for radio frequency induction heating was previously reported to be 23% with a typical frequency range of 200–400 kHz. The results from the model show that an energy efficiency of 65–82% is achieved at a much lower frequency of 10 kHz and a reactor diameter of 0.2 m. Energy efficiency above 90% with reactor diameters above 1 m in diameter are predicted if higher voltage radio frequency sources can be developed. A new location of the work coil inside of the reactor wall is shown to be highly effective. Losses arising from heating a steel reactor wall in this configuration are shown to be insignificant, even when the wall is immediately adjacent to the work coil. This analysis demonstrates that RF induction heating can be a highly efficient and effective industrial technology for coupling high energy demand chemicals manufacture electricity from zero carbon renewables.
射频感应加热作为一种直接电气化技术,在减少化工行业碳排放方面引起了广泛关注。但有三项挑战阻碍了该技术的大规模应用:反应器必须由不导电材料制成,这就排除了钢材作为设计选择的可能性;扩大规模的可行性尚不确定;迄今为止,所报告的能源效率太低。本文提出了一个模型,首次对射频感应加热产生的能量损失进行了全面分析。据报道,射频感应加热的最大能效为 23%,典型频率范围为 200-400 kHz。该模型的结果表明,在频率更低的 10 kHz 和反应器直径为 0.2 m 的情况下,能量效率可达 65%-82%。如果能开发出电压更高的射频源,预计反应器直径超过 1 m 的能量效率将超过 90%。工作线圈在反应器壁内的新位置被证明非常有效。在这种配置下加热钢制反应器壁产生的损耗微乎其微,即使反应器壁紧邻工作线圈也是如此。这项分析表明,射频感应加热是一种高效的工业技术,可以将高能耗化学品与零碳可再生能源发电结合起来。
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引用次数: 0
Effect of SO2 and SO3 Exposure to Cu-CHA on Surface Nitrate and N2O Formation for NH3–SCR 二氧化硫和二氧化硫暴露于 Cu-CHA 对 NH3-SCR 表面硝酸盐和 N2O 生成的影响
IF 4.3 Q2 ENGINEERING, CHEMICAL Pub Date : 2024-05-31 DOI: 10.1021/acsengineeringau.4c0000410.1021/acsengineeringau.4c00004
Joonsoo Han*, Joachim D. Bjerregaard, Henrik Grönbeck, Derek Creaser and Louise Olsson*, 

We report effects of SO2 and SO3 exposure on ammonium nitrate (AN) and N2O formation in Cu-CHA used for NH3–SCR. First-principles calculations and several characterizations (ICP, BET, XRD, UV–vis–DRS) were applied to characterize the Cu-CHA material and speciation of sulfur species. The first-principles calculations demonstrate that the SO2 exposure results in both (bi)sulfite and (bi)sulfate whereas the SO3 exposure yields only (bi)sulfate. Furthermore, SOx adsorption on framework-bound dicopper species is shown to be favored with respect to adsorption onto framework-bound monocopper species. Temperature-programmed reduction with H2 shows two clear reduction states and larger sulfur uptake for the SO3-exposed Cu-CHA compared to the SO2-exposed counterpart. Temperature-programmed desorption of formed ammonium nitrate (AN) highlights a significant decrease in nitrate storage due to sulfur species interacting with copper sites in the form of ammonium/copper (bi)bisulfite/sulfate. Especially, highly stable sulfur species from SO3 exposure influence the NO2–SCR chemistry by decreasing the N2O selectivity during NH3–SCR whereas an increased N2O selectivity was observed for the SO2-exposed Cu-CHA sample. This study provides fundamental insights into how SO2 and SO3 affect the N2O formation during ammonium nitrate decomposition in NH3–SCR applications, which is a very important topic for practical applications.

我们报告了二氧化硫和二氧化硫暴露对硝酸铵(AN)和 N2O 在用于 NH3-SCR 的 Cu-CHA 中形成的影响。我们采用第一性原理计算和多种表征方法(ICP、BET、XRD、UV-vis-DRS)来表征 Cu-CHA 材料和硫的种类。第一性原理计算表明,接触二氧化硫会产生(双)亚硫酸盐和(双)硫酸盐,而接触二氧化硫则只会产生(双)硫酸盐。此外,与吸附在框架结合的单铜物种上相比,吸附在框架结合的二铜物种上的 SOx 更受青睐。用 H2 进行温度编程还原显示出两种明显的还原状态,与暴露于 SO2 的对应物相比,暴露于 SO3 的 Cu-CHA 的硫吸收量更大。对形成的硝酸铵(AN)进行温度编程解吸,结果表明,由于硫以铵/亚硫酸氢盐/硫酸铜(双)铜的形式与铜的位点相互作用,硝酸盐的储存量显著减少。特别是,暴露于 SO3 的高度稳定的硫元素会影响 NO2-SCR 化学反应,降低 NH3-SCR 过程中的 N2O 选择性,而暴露于 SO2 的 Cu-CHA 样品则会增加 N2O 选择性。这项研究为了解二氧化硫和二氧化硫如何影响 NH3-SCR 应用中硝酸铵分解过程中 N2O 的形成提供了基本见解,这对于实际应用来说是一个非常重要的课题。
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引用次数: 0
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