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LAMINATED TITANIUM-MATRIX COMPOSITE 层状钛基复合材料
Pub Date : 2023-09-28 DOI: 10.36236/1999-7590-2023-15-3-205-214
I.D. Petukhov, A. A. Kolchin, V.Yu. Malyshev, O. Shakhlevich, N. Prokopenko, S. Mileiko
Fabrication, microstructure and some mechanical properties of a laminated composite containing titanium layers and those of Ti-Ti2Ni eutectic, the latter being an intermediate matrix for carbon fibre are described in the present paper. In particular, it is shown that strength characteristics of the composite allows considering it as a possible structural material.
本文介绍了含有钛层和钛-钛-2Ni 共晶层(后者是碳纤维的中间基质)的层压复合材料的制造、微观结构和某些机械性能。本文特别指出,复合材料的强度特性使其成为一种可能的结构材料。
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引用次数: 0
EVALUATION OF THE CURING KINETICS OF A POLYMER MATRIX COMPOSITE USING A SENSOR CONTAINING AN ELECTRICALLY CONDUCTIVE FILLER 使用含有导电填料的传感器评估聚合物基复合材料的固化动力学
Pub Date : 2023-09-20 DOI: 10.36236/1999-7590-2023-15-3-151-161
S.B. Sapozhnikov, M. Semashko, A.Yu. Kletneva
In this work, the kinetics of the curing of fabric GFRP was carried out by measuring the parameters of its electrical conductivity. A compound of epoxy resin (ED-20), plasticizer (DBF) and hardener (PEPA) with the addition of finely milled graphite (FMG) was used as a matrix. To en-sure high-quality mixing of FMG in epoxy resin, a planetary mixer was used. Plain weave glass tape 0.2 mm thick with two woven wires was impregnated with a matrix compound. This tape was placed onto a beam 4 mm thick made of typical GFRP as an external electrically conductive functional sensor (FS). During curing at room temperature, periodic measurements of the electrical conductivity of the FS and the stiffness of the beam with FS in three-point bending were carried out. The amount of FMG into the matrix compound was below the percolation threshold; there-fore, electrical measurements of FS required alternating current. The dependence of the imped-ance on the current frequency (from 10 Hz to 1 MHz) was recorded. Comparison of the change in FS electrical impedance with the change in the beam stiffness during the curing showed their close correlation. The proposed method of measuring the FS impedance can be used to assess the degree of curing of the polymer matrix in critical large-sized composite products during the manufacturing process.
在这项工作中,通过测量织物 GFRP 的导电参数,对其固化动力学进行了研究。基体采用环氧树脂 (ED-20)、增塑剂 (DBF) 和固化剂 (PEPA) 的复合物,并添加了细磨石墨 (FMG)。为确保环氧树脂中 FMG 的高质量混合,使用了行星搅拌器。带有两条编织线的 0.2 毫米厚平纹玻璃丝带被浸渍在基质化合物中。该玻璃丝带作为外部导电功能传感器(FS)被放置在由典型的玻璃纤维增强塑料制成的 4 毫米厚的横梁上。在室温固化过程中,定期测量 FS 的导电率和带有 FS 的梁在三点弯曲时的刚度。基质化合物中的 FMG 含量低于渗滤阈值;因此,FS 的电学测量需要交流电。记录了阻抗对电流频率(从 10 赫兹到 1 兆赫)的依赖性。在固化过程中,将 FS 电阻抗的变化与横梁刚度的变化进行比较,发现两者之间存在密切的相关性。所提出的 FS 阻抗测量方法可用于评估关键大型复合材料产品在制造过程中聚合物基体的固化程度。
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引用次数: 0
STUDY ON THE VISCOELASTOPLASTIC PROPERTIES OF POLYTETRAFLUOROETHYLENE AND NANOCOMPOSITES WITH INCREASED WEAR RESISTANCE BASED ON IT. PART 1. MATERIALS, TEST PROGRAMS AND BASIC PROPERTIES 研究聚四氟乙烯的粘弹性和纳米复合材料的耐磨性。第 1 部分.材料、测试程序和基本特性
Pub Date : 2023-09-18 DOI: 10.36236/1999-7590-2023-15-3-170-204
A. V. Khokhlov, A. Okhlopkova, S. A. Sleptsova, A.V. Babaytsev, N. Lazareva, P. Tarasova, O. S. Votinova, A. A. Ushkanov, A. V. Shaporev, V. V. Gulin
This is the first (introductory) article in a series of articles devoted to a comprehensive experimental study and modeling of the viscoelastoplastic properties of polytetrafluoroethylene and a number of composites with increased wear resistance based on it, obtained in recent years in the laboratories “Technology of Polymer Nanocomposites” and “Polymer Composites for the North” of the Ammosov North-Eastern Federal University by introducing layered silicates (mechanically activated kaolin and serpentine, magnesium spinel) and short basalt or carbon fibers as fillers. Data from quasi-static tensile tests of these materials under different loading programs are presented: a family of stress-strain curves (until failure) at different strain rates, loading and unloading curves at different strain rates, creep and recovery curves for different stress levels, etc. The basic scalar characteristics of materials are determined (instantaneous modulus, yield strength, stress and strain at failure depending on the loading rate, etc.), the influence of the composition and proportion of fillers on them, and their strain rate sensitivity are analyzed. After mechanical tests, changes in the microstructure of PTFE and composites with different filler contents in the destruction zones of the samples were studied using a scanning electron microscope. An initial analysis of the volume of test data accumulated over 2 years revealed high deformability of materials, pronounced hereditary properties, the ability of materials to creep (flow) under constant load and accumulate irreversible (plastic) deformation, very high strain rate sensitivity, a strong influence of small amounts of fillers on the structure and mechanical properties. A more detailed presentation of the entire volume of test data and effects found, a systematic study of the viscoelastoplastic properties of these materials with different filler contents and their detailed comparative analysis as well as detection of connection with wear resistance are the topics of subsequent articles in the series in 2023-2025.
本文是系列文章中的第一篇(介绍性)文章,专门对聚四氟乙烯的粘弹性能以及在此基础上增加耐磨性的一些复合材料进行了全面的实验研究和建模、近年来,在阿莫索夫东北联邦大学的 "聚合物纳米复合材料技术 "和 "北方聚合物复合材料 "实验室中,通过引入层状硅酸盐(机械活化高岭土和蛇纹石、镁尖晶石)和短玄武岩或碳纤维作为填料,获得了聚四氟乙烯的耐磨性。文中展示了这些材料在不同加载程序下的准静态拉伸试验数据:不同应变速率下的应力-应变曲线系列(直至破坏)、不同应变速率下的加载和卸载曲线、不同应力水平下的蠕变和恢复曲线等。确定了材料的基本标量特性(瞬时模量、屈服强度、失效时的应力和应变取决于加载速率等),分析了填充物的成分和比例对这些特性的影响及其应变速率敏感性。机械测试后,使用扫描电子显微镜研究了聚四氟乙烯和不同填料含量的复合材料在样品破坏区的微观结构变化。对两年来积累的大量测试数据进行的初步分析表明,材料具有高变形性、明显的遗传特性、材料在恒定载荷下蠕变(流动)和累积不可逆(塑性)变形的能力、极高的应变速率敏感性、少量填料对结构和机械特性的强烈影响。2023-2025 年的系列文章将更详细地介绍全部测试数据和发现的影响,系统研究这些材料在不同填料含量下的粘弹性和塑性,并对其进行详细的比较分析,以及检测其与耐磨性之间的联系。
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引用次数: 0
FEATURES OF THE MICROSTRUCTURE OF COMPOSITE CERMET COATINGS FORMED BY CARBO-VIBROARC HARDENING USING MULTICOMPONENT PASTES CONTAINING TUNGSTEN CARBIDE 使用含碳化钨的多组分浆料进行弧振淬火形成的复合金属陶瓷涂层的微观结构特征
Pub Date : 2023-09-14 DOI: 10.36236/1999-7590-2023-15-3-162-169
N. V. Titov, А.V. Kolomeichenko, P. Bazhin, А.М. Stolin
The article presents the results of a study of the microstructure of composite cermet coatings formed by carbovibro-arc hardening using multicomponent pastes containing tungsten carbide as a hardening component. It is shown that the composite cermet coatings obtained using this paste have a two-layer structure. The X-ray phase analysis and scanning electron microscopy reveals the strengthening phases characteristic of the main and transition zones of the coatings. The distribution of chemical elements in the cross section of the coatings confirmed their high adhesion strength.
文章介绍了使用含有碳化钨作为硬化成分的多组分浆料,通过碳波弧淬火形成的复合金属陶瓷涂层微观结构的研究结果。研究表明,使用这种浆料获得的复合金属陶瓷涂层具有双层结构。X 射线相分析和扫描电子显微镜显示了涂层主区和过渡区的强化相特征。化学元素在涂层横截面上的分布证实了涂层具有很高的附着强度。
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引用次数: 0
COLD UNIAXIAL PRESSING OF COMOSITE MATERIALS BASED ON PTFE WITH FUNCTIONALADDITIVES TIC AND TIB2 含功能添加剂tic和tib2的ptfe基复合材料的冷单轴挤压
Pub Date : 2023-07-18 DOI: 10.36236/1999-7590-2023-15-2-129-139
O. Averichev, A. Stolin, N. Lazareva, P. A. Stolin, А. Okhlopkova
In the current work a solid-phase technology of composite materials based on polytetrafluoroethylene (PTFE) with functional additives is investigated. The mentioned additives are titanium carbides and diborides was obtained by self-propagating high-temperature synthesis (SHS). The process of pressing bulk density composite powdersinto compact blanks in a special mold by loading in a constant speed mode has been studied. Rheological strainstress curves were obtained. The time when a progressive increasing of stress inside the sample was determined. The results of these studies were compared with data for samples without additives (pure PTFE), as well as for compositions with basalt fiber. It is shown that at stresses 171-177 MPa it is possible to achieve a density corresponding to the calculated compact density of 2.24-2.25 g/cm3. The dependence of density variation over the volume of compact specimens has been studied, and a comparative analysis of the compressibility moduli Gunder uniaxial cold pressing has been carried out.
本文研究了以聚四氟乙烯(PTFE)为基材,添加功能添加剂制备复合材料的固相工艺。所述添加剂为碳化钛和二硼化钛,采用自蔓延高温合成(SHS)法制备。研究了在专用模具中采用等速加载方式将容重复合粉末压制成致密坯料的工艺。得到了流变应变曲线。测定试样内部应力逐渐增大的时间。将这些研究结果与未添加添加剂的样品(纯PTFE)以及含有玄武岩纤维的组合物的数据进行了比较。结果表明,在171 ~ 177 MPa的应力下,可以得到与计算的压实密度2.24 ~ 2.25 g/cm3相对应的密度。研究了致密试样的密度变化与体积的关系,并对单轴冷压下的压缩模量进行了对比分析。
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引用次数: 0
STUDY OF THE EFFECTIVE PROPERTIES OF COMPACT BONE TISSUES 致密骨组织有效特性的研究
Pub Date : 2023-07-12 DOI: 10.36236/1999-7590-2023-15-2-116-128
S. Lurie, G. Kriven
The paper investigates the effective properties of compact bone tissue under shear loading along the central axis of the Haversian canal. Compact bone tissue is considered as a structure consisting of an osteon (haversian canal, lamellae, cementing line) and interstitial tissue. To assess the effective longitudinal properties of bone tissue, a three-stage homogenization procedure based on the Reiss method and the three-phase method is used. The numerical values of the effective modulus of longitudinal shear obtained in the proposed work are in good agreement with the numerical values of the longitudinal shear obtained by other authors as a result of experimental studies.
本文研究了在哈弗森根管中轴线剪切作用下致密骨组织的有效特性。致密骨组织被认为是由骨细胞(哈弗氏管、骨板、骨胶结线)和间质组织组成的结构。为了评估骨组织的有效纵向特性,采用基于Reiss方法和三相方法的三阶段均质程序。本文所得到的纵剪有效模量数值与其他作者通过实验研究得到的纵剪有效模量数值吻合较好。
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引用次数: 0
PRINCIPLES OF THE CHOICE OF THE COMBINED LIGHTNING PROTECTION FOR COMPOSITE MATERIALS OF DIELECTRIC POLYMERS 电介质聚合物复合材料组合防雷的选择原则
Pub Date : 2023-05-18 DOI: 10.36236/1999-7590-2023-15-2-109-115
L. R. Vishnyakov, I. A. Gushchin
General approaches to solving the problem of lightning protection of composite materials are considered. In particular, the use of dielectric composites, which are radio transparent, requires the organization of their reliable lightning protection, which involves the use of conductors. Thus, the development of segment tires creates the prerequisites for realizing the advantages of knitted combined weaves, including metal threads, and requiresfurther research.
介绍了解决复合材料防雷问题的一般方法。特别是,使用无线电透明的介电复合材料,需要组织其可靠的防雷保护,这涉及到导体的使用。因此,节段轮胎的发展为实现包括金属线在内的针织复合编织的优势创造了先决条件,需要进一步的研究。
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引用次数: 0
SYNTHESIS, MICROSTRUCTURE AND THERMOELECTRIC PROPERTIES OF COMPOSITEMATERIAL Bi2Te2.7Se0.3Teδ OBTAINED FROM ASYMMETRIC 非对称法制备Bi2Te2.7Se0.3Teδ复合材料的合成、显微结构及热电性能
Pub Date : 2023-04-28 DOI: 10.36236/1999-7590-2023-15-2-95-108
M. Yapryntsev, M. Ozerov
Composite materials Bi2Te2.7Se0.3 /Teδ with varying concentration (δ = 0.15; 0.2; 0.25 and 0.3) were obtained by solvothermal synthesis of the initial powders and their subsequent spark plasma sintering. During the sintering process, the samples are textured, as a result of which the lamellar grains are arranged in layers perpendicular to the direction of pressure application during sintering (the direction of the texture axis). At magnification, the concentration of over-stoichiometry tellurium decreases the degree of texturing. The concentration of tellurium does not affect the average grain size. Super-stoichiometric tellurium is distributed along the grain boundaries, as a result of which a structure characteristic of composite materials is formed. The release of tellurium at the grain boundaries leads to a change in the thermoelectric properties of the obtained materials. The electrical resistivity naturally increases, and the total thermal conductivity decreases with an increase in the concentration of overstoichiometrytellurium.
不同浓度的Bi2Te2.7Se0.3 /Teδ复合材料(δ = 0.15;0.2;通过溶剂热合成和火花等离子烧结得到0.25和0.3)。在烧结过程中,样品被织构,其结果是层状晶粒被排列成垂直于烧结过程中施加压力的方向(织构轴的方向)。放大后,过化学计量碲的浓度降低了变形的程度。碲的浓度对平均晶粒尺寸没有影响。超化学计量碲沿晶界分布,形成了复合材料的结构特征。碲在晶界处的释放导致所得材料热电性能的变化。电阻率随过化学计量碲浓度的增加而增大,总导热系数随过化学计量碲浓度的增加而减小。
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引用次数: 0
ПЕРСПЕКТИВЫ ТЕХНОЛОГИИ ФЕЛТИНГА ДЛЯ ЛОКАЛЬНОГО ТРЁХМЕРНОГО АРМИРОВАНИЯ ПОЛИМЕРНЫХ ТКАНЕВЫХ КОМПОЗИТОВPROSPECTS OF FELTING TECHNOLOGY FOR LOCAL 3D-REINFORCEMENT OF POLYMER FABRIC COMPOSITES
Pub Date : 2023-03-23 DOI: 10.36236/1999-7590-2022-14-4-233-245
Г.А. Форенталь, Сергей Борисович Сапожников
In this paper, felting is considered as a needle-punch technology for joining layered preform made from dry plain weave fabrics (XY plane) by breaking and pulling down some of the fibers in the Z-axis. After impregnation of the preform and curing of the polymeric matrix, the pulled fibers strengthen the composite in the Z-direction.Experimental studies were carried out to determine the relationship between the number and length of Z-fibers versus the density of felting (number of needle punches per 1 cm2). It is shown that for a room curing epoxy matrix, the length of Z-fibers is greater than the critical one, which made it possible to obtain an increase in the Mode I crack energy release rate (GIC) by 40% for a minimum density of felting of 10 cm-2. Based on the stress state FEM analysis at the tip of a crack (DCB-specimen), it is shown that the layered fabric composite transverse strength after felting increases significantly, which makes it possible to recommend this 3D-reinforcement technology for use in aerospace applications in areas subjected to random local impacts.В данной работе фелтинг рассматривается как иглопробивная технология для связывания слоёв преформы из сухих тканей гладкого плетения (плоскость XY) за счёт разрыва и вытяжки части волокон по направлению Z. После пропитки преформы и отверждения полимерного связующего вытянутые волокна обеспечивают упрочнение композита в направлении Z. В работе проведены экспериментальные исследования количества и длины Z-волокон от плотности фелтинга (количества ударов игл на 1 см2). Экспериментально показано, что для эпоксидного связующего холодного отверждения длина Z-волокон больше критической, что позволило получить увеличение критической энергии развития трещины нормального отрыва на 40% для минимальной плотности фелтинга 10 см-2. На базе МКЭ-анализа напряжённого состояния в вершине трещины нормального отрыва (образец – двойная консольная балка) показано, что трансверсальная прочность слоистого тканевого композита после фелтинга существенно возрастает, что позволяет рекомендовать данную технологию локального трёхмерного армирования для использования в аэрокосмических приложениях в областях, подверженных случайным локальным ударам.
在本文中,毡毡被认为是一种针刺技术,用于连接由干燥平纹织物(XY平面)制成的分层预制件,通过在z轴上破坏和拉下一些纤维。预成型体浸渍和聚合物基体固化后,拉伸纤维在z方向增强复合材料。进行了实验研究,以确定z -纤维的数量和长度与毡毛密度(每1平方厘米的针孔数量)之间的关系。结果表明,对于室温固化的环氧树脂基体,当z -纤维长度大于临界长度时,当最小毡层密度为10 cm-2时,可使I型裂纹能量释放率(GIC)提高40%。基于裂纹尖端的应力状态有限元分析(dcb -试样),表明层状织物复合材料经毡毡处理后横向强度显著提高,这使得推荐这种3d增强技术用于航空航天应用中受到随机局部冲击的区域成为可能。Вданнойработефелтинграссматриваетсякакиглопробивнаятехнологиядлясвязыванияслоёвпреформыизсухихтканейгладкогоплетения(плоскостьXY)засчётразрываивытяжкичастиволоконпонаправлениюZПослепропиткипреформыиотвержденияполимерногосвязующеговытянутыеволокнаобеспечиваютупрочнениекомпозитавнаправленииZВработепроведеныэкспериментальныеисследованияколичестваидлиныZ -волоконотплотностифелтинга(количестваударовиглнас1м2)。Экспериментальнопоказано,чтодляэпоксидногосвязующегохолодногоотверждениядлинаZ -волоконбольшекритической,чтопозволилополучитьувеличениекритическойэнергииразвитиятрещинынормальногоотрыванад40%ляминимальнойплотностифелтинг10сам2。НабазеМКЭ-анализанапряжённогосостоянияввершинетрещинынормальногоотрыва(образец——двойнаяконсольнаябалка)показано,чтотрансверсальнаяпрочностьслоистоготканевогокомпозитапослефелтингасущественновозрастает,чтопозволяетрекомендоватьданнуютехнологиюлокальноготрёхмерногоармированиядляиспользованияваэрокосмическихприложенияхвобластях,подверженныхслучайнымлокальнымударам。
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引用次数: 0
Polyaniline based composite sorbents as carriers and delivery systems of biologically active substancesСорбенты на основе композитов полианилина в качестве носителей и систем доставки биологически активных соединений
Pub Date : 2023-02-10 DOI: 10.36236/1999-7590-2022-14-4-192-200
Т.Т. Хачатрян, Р.М. Акобян, Э.А. Акобян, С. Г. Григорян, В. О. Топузян
Sorption properties of polyaniline (PANI) have been investigated. It has been found that maximum amount of adsorbed glycerin by PANI reaches 78 wt.%, and material remaining as dry powder of black color. Nicotine (NCT)release in aerosol mixture with glycerin (GLY) from samples of PANI containing nicotine and 64-78 wt.% of glycerin was determined in test bench trial in 1l/min airstream at 2000C of heating.TG-MS and DSC analysis data showed that in the case of a sample with 64 wt.% % glycerin, less energy is required to desorb the glycerin + nicotine mixture than in the other two cases with bigger amount of glycerin. Hybrid PANI-SiO2 nanocomposites were synthesized and tested. In regard to glycerin sorption they are significantlyinferior to PANI.Исследованы сорбционные свойства полианилина (ПАНИ). Установлено, что максимальное количествоадсорбированного глицерина полианилином достигает 78 масс. %, а материал остается в виде сухого по-рошка черного цвета. Высвобождение никотина аэрозольной смесью глицерина из образцов ПАНИ, со-держащих никотин и 64-78 масс % глицерина определяли в испытаниях на стенде в потоке воздуха скоростью 1 л/мин при температуре 2000C.Данные ТГ-МС и ДСК анализа показали, что в случае образца с 64 масс. % глицерина для десорбции смеси глицерин + никотин требуется меньше энергии, чем в двух других случаях с большим количеством глицерина. Синтезированы и исследованы гибридные нанокомпозиты ПАНИ-SiO2. По сорбции глицерина они значительно уступают ПАНИ.
研究了聚苯胺(PANI)的吸附特性。研究发现,PANI 对甘油的最大吸附量达到 78 wt.%,吸附后的物质呈黑色干粉状。TG-MS 和 DSC 分析数据显示,与甘油含量较高的其他两种情况相比,甘油含量为 64 wt.% 的样品在解吸甘油和尼古丁混合物时所需的能量较少。合成并测试了 PANI-SiO2 混合纳米复合材料。研究了聚苯胺(PANI)的吸附特性。研究发现,聚苯胺对甘油的最大吸附量达到 78 wt.%,并且该材料仍以黑色干粉的形式存在。TG-MS 和 DSC 分析数据表明,与其他两种甘油含量较高的情况相比,甘油含量为 64 wt% 的样品在解吸甘油和尼古丁混合物时所需的能量较少。合成并研究了 PANI-SiO2 混合纳米复合材料。它们在甘油吸附方面明显不如 PANI。
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引用次数: 0
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