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Mutual examination of corrosion and wear resistance of sandblasting and etching surface treatments applied to AISI 316L stainless steel 对 AISI 316L 不锈钢喷砂和蚀刻表面处理的耐腐蚀性和耐磨性进行相互检验
Pub Date : 2024-08-09 DOI: 10.26701/ems.1470604
M. Acar
Since AISI 316L stainless steel has excellent mechanical qualities and resistance to corrosion, it is widely used in many different industries. Surface treatments like etching and sandblasting are frequently used to improve the surface properties for certain uses. It is still difficult to comprehend how these treatments affect the material’s resistance to corrosion and wear, though. In this work, we methodically examine how sandblasting and etching affect AISI 316L stainless steel’s resistance to corrosion and wear. We assess the morphological, chemical, and performance changes brought about by these treatments using X-ray diffraction, scanning electron microscopy, microhardness testing, and tribological analysis. Our findings show that the surface morphology and chemistry are dramatically changed by both treatments, which has an impact on the corrosion and wear behavior of the material. The best wear resistance was obtained from the sandblasted sample (0.64 x10−3 mm3/Nm) and the best corrosion resistance was obtained from the untreated sample. The optimization of surface treatment techniques for stainless steel alloys in many industrial applications is facilitated by these findings.
由于 AISI 316L 不锈钢具有优异的机械性能和耐腐蚀性,因此被广泛应用于许多不同的行业。蚀刻和喷砂等表面处理方法经常被用来改善其表面性能,以满足特定用途的需要。但是,我们仍然很难理解这些处理方法是如何影响材料的耐腐蚀性和耐磨损性的。在这项工作中,我们有条不紊地研究了喷砂和蚀刻如何影响 AISI 316L 不锈钢的耐腐蚀性和耐磨性。我们使用 X 射线衍射、扫描电子显微镜、显微硬度测试和摩擦学分析评估了这些处理方法带来的形态、化学和性能变化。我们的研究结果表明,这两种处理方法都极大地改变了材料的表面形态和化学性质,对材料的腐蚀和磨损行为产生了影响。喷砂样品的耐磨性最好(0.64 x10-3 mm3/Nm),而未经处理的样品的耐腐蚀性最好。这些发现有助于在许多工业应用中优化不锈钢合金的表面处理技术。
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引用次数: 0
An analysis of the impact of nanofluids on the cooling effectiveness of pin and perforated heat sinks 纳米流体对针式和穿孔式散热器冷却效果的影响分析
Pub Date : 2024-05-10 DOI: 10.26701/ems.1466806
T. Göksu
In the presented numerical study, the effect of the use of mono and hybrid (CuO/Water at 2% volume concentration and CuO + Fe/Water (1% CuO + 1% Fe)) type nanofluid in heat sinks designed in new geometric structures used to increase the processor cooling performance was investigated. The geometries used are circular, triangular, square, hexagonal, square, and hexagonal, and their perforated structures and their effects on a total of eight geometries were analyzed. In addition to these, the rate of improving the temperature distribution and heat transfer in the heat sink, i.e., the Performance Evaluation Criterion (PEC), was also examined. According to the results obtained, the lowest thermal resistance value is seen in the circular cross-section with Rth = 0.289 K/W, while the highest thermal, i.e., cooling performance is seen in the triangular perforated structure with Rth = 0.63 K/W and at the lowest pressure inlet condition. In terms of temperature distribution, the most uniform distribution was obtained between 311.82 and 308.98 K in the circular section. The most interesting result in terms of the results was the PEC = 1.4 for the triangular hole structure in the heat transfer improvement performance. The main reason for this is that the range of the temperature distribution shown is very high (319–311.5K).
在所提交的数值研究中,研究了在用于提高处理器冷却性能的新型几何结构设计的散热器中使用单一型和混合型(体积浓度为 2% 的 CuO/水和 CuO + Fe/水(1% CuO + 1%Fe))纳米流体的效果。使用的几何结构有圆形、三角形、正方形、六角形、正方形和六角形,并分析了它们的穿孔结构及其对总共八种几何结构的影响。除此之外,还研究了散热器温度分布和热传导的改善率,即性能评估标准(PEC)。根据所得结果,Rth = 0.289 K/W 的圆形横截面热阻值最低,而 Rth = 0.63 K/W 的三角形穿孔结构在最低压力入口条件下的热性能(即冷却性能)最高。就温度分布而言,圆形部分的温度分布在 311.82 至 308.98 K 之间最为均匀。最有趣的结果是三角形孔结构的传热改进性能 PEC = 1.4。主要原因是显示的温度分布范围非常高(319-311.5K)。
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引用次数: 0
Effect of chemical oxidation process on adhesive performance in two component adhesive with nano particle and nano fiber additives 化学氧化过程对含有纳米颗粒和纳米纤维添加剂的双组分胶粘剂性能的影响
Pub Date : 2024-02-15 DOI: 10.26701/ems.1385552
İclal AVİNÇ AKPINAR
In the present study, chemically surface-treated nanoparticles and nanofibers were added to the adhesive to improve the performance of the two-component structural adhesive. In the study, DP460 structural adhesive was used as adhesive, functionalized Multi Walled Carbon Nanotubes (MWCNT-COOH) with COOH and carbon fiber (CF) chemically surface treated with HNO3 solution were used as nanostructures. In the experimental study, eight different parameters were investigated as the nanostructure was (i) undoped, (ii) 1 wt% MWCNT-COOH added, (iii) 1wt%. untreated CF added, (iv) 0.5 wt% chemically treated CF added, (v) 1 wt% chemically treated CF added, (vi) 2 wt% chemically treated CF added, (vii) 0.5 wt% MWCNT-COOH and 0.5 wt% chemically treated CF added, and (viii) 1 wt% MWCNT-COOH and 1wt% chemically treated CF added. According to the results of the study, adding nanoparticles to the adhesive increases the performance of the adhesive by about 12%, while adding nanofibers increases the performance of the adhesive by about 18%. In addition, increasing the inertness and wettability of nanofibers by chemical treatment, as well as the use of nanoparticles and fibers together, significantly increases the performance of the adhesive. In addition, the obtained results were supported by fourier transform infrared spectroscopy (FT-IR) analysis and scanning electron microscopic (SEM) analysis.
在本研究中,粘合剂中添加了经过化学表面处理的纳米颗粒和纳米纤维,以改善双组分结构粘合剂的性能。本研究使用 DP460 结构粘合剂作为粘合剂,使用 COOH 功能化多壁碳纳米管(MWCNT-COOH)和经 HNO3 溶液化学表面处理的碳纤维(CF)作为纳米结构。在实验研究中,研究了八种不同参数的纳米结构:(i) 未掺杂;(ii) 添加 1 wt% 的 MWCNT-COOH;(iii) 添加 1 wt% 的未处理 CF;(iv) 0.5 wt% 的化学处理 CF,(v) 1 wt% 的化学处理 CF,(vi) 2 wt% 的化学处理 CF,(vii) 0.5 wt% 的 MWCNT-COOH 和 0.5 wt% 的化学处理 CF,以及 (viii) 1 wt% 的 MWCNT-COOH 和 1 wt% 的化学处理 CF。研究结果表明,在粘合剂中添加纳米粒子可使粘合剂的性能提高约 12%,而添加纳米纤维可使粘合剂的性能提高约 18%。此外,通过化学处理提高纳米纤维的惰性和润湿性,以及同时使用纳米颗粒和纤维,都能显著提高粘合剂的性能。此外,傅立叶变换红外光谱(FT-IR)分析和扫描电子显微镜(SEM)分析也支持所获得的结果。
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引用次数: 0
Experimental investigation and optimization of the effect garnet vibratory tumbling as a post-process on the surface quality of 3D printed PLA parts 石榴石振动滚揉作为后处理对 3D 打印聚乳酸部件表面质量影响的实验研究与优化
Pub Date : 2024-01-23 DOI: 10.26701/ems.1339622
F. Kartal, Arslan Kaptan
The method known as additive manufacturing causes high surface roughness between layers depending on the technique used at the end of the product development process. This can be an important problem in three-dimensional (3D) manufacturing depending on the usage area. To solve this problem, in this experimental study, the effect of vibratory tumbling (VT) on surface roughness in 3D printing was investigated using garnet abrasive particles. Optimization with the best parameters was also performed and the results were analyzed. This experimental study investigated the effect of vibratory tumbling on surface roughness in 3D printing produced from Polylactic acid (PLA) material using garnet abrasive particles. The surface roughness (Ra) values were measured at different vibration durations for each mesh size. The results provide insights into the impact of vibratory tumbling on surface roughness in 3D-printed parts. The study involved subjecting the printed parts to vibratory tumbling using garnet abrasive particles of various mesh sizes (80, 90, 100, 120, 150, 180, and 220 mesh). Surface roughness measurements were taken at different vibration durations (2, 4, 6, 8, 10, and 12 hours) for each mesh size. A surface roughness measuring device was used to obtain the roughness values. The findings reveal that vibratory tumbling with garnet abrasive particles effectively reduces surface roughness in 3D printed parts. As the vibration duration increased, smoother surfaces were achieved. The data collected for each mesh size and vibration duration offer valuable insights into the relationship between vibratory tumbling and surface roughness in 3D printing. The surface roughness of the printed samples was reduced by 60% on average by using the optimum values after post-process. This research highlights the potential of vibratory tumbling as a viable method for improving surface roughness in 3D printing applications. Emphasis is placed on optimizing the vibration duration and selecting the appropriate mesh size to achieve the desired surface quality. Overall, this study contributes to our understanding of the effect of vibratory tumbling on surface roughness in 3D printing and provides considerable insights for enhancing surface quality in additive manufacturing processes.
增材制造法在产品开发过程的最后阶段会导致层间表面粗糙度增高,具体取决于所使用的技术。这可能是三维(3D)制造中的一个重要问题,具体取决于使用领域。为了解决这个问题,在本实验研究中,使用石榴石磨料颗粒研究了振动翻滚(VT)对三维打印表面粗糙度的影响。此外,还对最佳参数进行了优化,并对结果进行了分析。本实验研究使用石榴石磨料颗粒,调查了振动滚揉对聚乳酸(PLA)材料 3D 打印表面粗糙度的影响。在不同的振动持续时间下测量了每种网目尺寸的表面粗糙度 (Ra) 值。研究结果有助于深入了解振动滚揉对 3D 打印部件表面粗糙度的影响。研究使用不同目数(80、90、100、120、150、180 和 220 目)的石榴石磨料颗粒对打印部件进行振动滚揉。在不同的振动持续时间(2、4、6、8、10 和 12 小时)下,对每种目数的表面粗糙度进行测量。表面粗糙度测量仪用于获得粗糙度值。研究结果表明,使用石榴石磨料颗粒进行振动滚揉可有效降低 3D 打印部件的表面粗糙度。随着振动持续时间的增加,表面变得更加光滑。针对每种网目尺寸和振动持续时间收集的数据为了解三维打印中振动滚揉与表面粗糙度之间的关系提供了宝贵的信息。通过使用后处理后的最佳值,打印样品的表面粗糙度平均降低了 60%。这项研究凸显了振动滚揉作为一种可行方法在三维打印应用中改善表面粗糙度的潜力。重点在于优化振动持续时间和选择合适的网目尺寸,以达到所需的表面质量。总之,这项研究有助于我们了解振动滚揉对三维打印中表面粗糙度的影响,并为提高增材制造过程中的表面质量提供了重要启示。
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引用次数: 0
The influence of the raster angle on the dimensional accuracy of FDM-printed PLA, PETG, and ABS tensile specimens 光栅角度对 FDM 印刷聚乳酸、PETG 和 ABS 拉伸试样尺寸精度的影响
Pub Date : 2024-01-22 DOI: 10.26701/ems.1392387
Oğuz Tunçel
3D printing is a rapidly advancing method in digital manufacturing techniques and produces objects in layers. Fused Deposition Modelling (FDM) is a 3D printing technology where the material is melted in a hot nozzle and then placed on a build platform to create a prototype layer by layer. In this study, the effects of different raster angles (0°, 45°, 90°, 45°/-45°, 0°/90°) on dimensional accuracy for PLA, PETG and ABS materials produced using FDM were investigated. The results show that PETG generally shows higher dimensional deviations compared to PLA and ABS, and samples with a scan angle of 90° generally have lower deviation percentages than other angles. Width deviations (approximately 1.5% on average) were lower than thickness deviations (approximately 9.5% on average). Analysis of the cross-sectional areas shows that all samples are above the theoretical area (41.6 mm2). PETG samples with a scan angle of 45°/-45° exhibit the largest cross-sectional area (46.78 mm2), while ABS samples with a scan angle of 90° exhibit the smallest (45.46 mm2). This study is important to understand the impact of material selection and raster angle on dimensional accuracy, and it is recommended to account for cross-sectional deviations and calculate the stress based on the actual cross-sectional area to achieve more accurate results in applications requiring precise measurements. These data offer valuable information for those interested in 3D printing and its professionals and can lead to further research in this field, so that printing techniques can be further developed and product quality can be improved.
三维打印是数字制造技术中发展迅速的一种方法,可分层制造物体。熔融沉积建模(FDM)是一种三维打印技术,材料在热喷嘴中熔化,然后放置在构建平台上,逐层创建原型。本研究调查了不同光栅角度(0°、45°、90°、45°/-45°、0°/90°)对使用 FDM 生产的 PLA、PETG 和 ABS 材料尺寸精度的影响。结果表明,与聚乳酸和 ABS 相比,PETG 的尺寸偏差通常更高,扫描角度为 90° 的样品的偏差百分比通常低于其他角度的样品。宽度偏差(平均约 1.5%)低于厚度偏差(平均约 9.5%)。横截面积分析表明,所有样品都高于理论面积(41.6 平方毫米)。扫描角度为 45°/-45° 的 PETG 样品的横截面积最大(46.78 平方毫米),而扫描角度为 90° 的 ABS 样品的横截面积最小(45.46 平方毫米)。这项研究对于了解材料选择和光栅角度对尺寸精度的影响非常重要,建议在需要精确测量的应用中,考虑横截面偏差并根据实际横截面积计算应力,以获得更精确的结果。这些数据为那些对三维打印及其专业人员感兴趣的人提供了宝贵的信息,并可促进该领域的进一步研究,从而进一步开发打印技术,提高产品质量。
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引用次数: 1
Investigation of an energy pile application and its economic analysis 能源堆应用调查及其经济分析
Pub Date : 2024-01-21 DOI: 10.26701/ems.1404959
Sertaç Coşman, O. Kincay
In this study, the heating and cooling needs of an airplane hangar by integrating a heat pump system into bored piles were investigated. For this purpose, U-type pile heat exchangers were installed inside the piles. 600 bored piles were integrated with heat exchangers depending on the heating requirements of the hangar. Energy calculations were performed for a single pile, and the total amount of energy that could be extracted from the ground was determined. The main goal is to supply cooling and heating for the hangar throughout the year without the use of any additional conventional system. Thus, cost-analysis results for both the heat pump and traditional system using levelized cost method were presented. The study results showed that the annual operating cost (COM)PW, total operating cost (IOM)PW, equivalent annual operating cost (COM), and total annual cost (CT) for the present condition reduced by nearly 38.5%, 35%, 35%, and 34% against the conventional system, respectively. The simple payback period was calculated as 1.1 years. Finally, it was seen that using the energy piles can provide the heating and cooling requirements of the hangar throughout the year without any additional conventional system.
本研究通过在钻孔桩中安装热泵系统,对飞机库的供热和制冷需求进行了调查。为此,在桩内安装了 U 型桩热交换器。根据机库的供热要求,600 根钻孔桩与热交换器集成在一起。对单根桩进行了能量计算,并确定了可从地下提取的能量总量。主要目标是全年为机库提供制冷和供暖,而无需使用任何额外的传统系统。因此,采用平准化成本法对热泵和传统系统进行了成本分析。研究结果表明,与传统系统相比,当前条件下的年运行成本 (COM)PW、总运行成本 (IOM)PW、等效年运行成本 (COM) 和年总成本 (CT) 分别降低了近 38.5%、35%、35% 和 34%。计算得出的简单投资回收期为 1.1 年。最后,可以看出,使用能源堆可以满足机库全年的供暖和制冷需求,而无需额外的传统系统。
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引用次数: 0
Stress concentration factor based design curves for cylinder-cylinder connections in pressure vessels 基于应力集中系数的压力容器气缸-气缸连接设计曲线
Pub Date : 2023-12-20 DOI: 10.26701/ems.1356968
Murat Bozkurt, David Nash
The results of the parametric analysis of the cylinder-cylinder intersections in pressure vessels, performed in both elastic and plastic regions, are discussed in this study. Besides, the outcomes that contribute to the development of classical solutions in the literature are addressed as design curves depending on stress concentration factors (SCF). To begin with, the maximum stresses for cylinder-cylinder connections were calculated by finite element analysis and SCF values were obtained. In these calculations, external local loads acting on the nozzle centre and internal pressure are the main variables for loading conditions. Following that, different parametric approaches and loading conditions are presented to develop design curves for cylinder/cylinder connections by changing the main geometric parameters, such as cylinder and nozzle radii, and their thicknesses. A new approach is presented using these new curves thus allowing industrial designers to calculate maximum nozzle stresses without the need to undertake a thorough finite element analysis.
本研究讨论了在弹性和塑性区域对压力容器中气缸与气缸相交处进行参数分析的结果。此外,还讨论了有助于发展文献中经典解决方案的结果,即取决于应力集中系数(SCF)的设计曲线。首先,通过有限元分析计算了气缸-气缸连接的最大应力,并获得了 SCF 值。在这些计算中,作用于喷嘴中心的外部局部载荷和内部压力是载荷条件的主要变量。随后,介绍了不同的参数方法和加载条件,通过改变主要几何参数(如气缸和喷嘴半径及其厚度)来开发气缸/气缸连接的设计曲线。利用这些新曲线提出了一种新方法,从而使工业设计师能够计算出喷嘴的最大应力,而无需进行全面的有限元分析。
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引用次数: 0
Structural and topology optimization of steel construction profiles in solar energy systems 太阳能系统中钢结构型材的结构和拓扑优化
Pub Date : 2023-12-20 DOI: 10.26701/ems.1388159
Cengiz Bayram, E. Köse
In recent years, significant investments have been made for Solar Power Plants (SPP) plants in many countries. The installation costs of SPP plants are quite high. This situation increases the amortization period of investments. Lowering these costs during the installation phase will pave the way for more investments. One of the most important cost items of Solar Power Plants (SPP) is steel construction costs. In this study, it is aimed to reduce the cost by designing the best performance product by reducing the weight of C profiles, one of the steel constructions used during the installation of solar panels, with shape and topology methods. The results obtained show that shape and topological optimization can provide significant gains in terms of cost.
近年来,许多国家对太阳能发电厂(SPP)进行了大量投资。太阳能发电站的安装成本相当高。这种情况延长了投资的摊销期。在安装阶段降低这些成本将为更多的投资铺平道路。太阳能发电站(SPP)最重要的成本项目之一是钢结构成本。本研究旨在通过形状和拓扑方法设计性能最佳的产品,减轻太阳能电池板安装过程中使用的钢结构之一 C 型材的重量,从而降低成本。研究结果表明,形状和拓扑优化可以显著降低成本。
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引用次数: 0
Single-pulse MIG welded Perform 700 steel joints with various welding parameters 采用不同焊接参数的单脉冲 MIG 焊接 Perform 700 钢接头
Pub Date : 2023-12-20 DOI: 10.26701/ems.1387954
Fatih Özen
In this work, Perform 700 steel sheets with 5-mm thickness were welded with single pulse MIG welding method with different welding currents and welding speeds. The welded specimens were subjected to tensile tests, hardness measurements and microstructural observations. According to the results, the heat input has an important role in tensile strength of the joint. The maximum tensile strength was obtained as 594.75 MPa at 140A welding current and 450 mm/min welding speed. The tensile specimens were always separated between fusion zone and heat affected zone. The heat affected zones have exhibited tempered martensitic structure. The tempering effect have increased the sizes of the martensitic structure; therefore, the hardness was considerably increased. However, the fusion zone, which was consisted of bainitic structure inside the ferrite matrix, was exhibited soft and ductile behavior. The boundary of soft fusion zone and hard heat affected zone formed the weakest point through the joint.
在这项工作中,采用单脉冲 MIG 焊接法,以不同的焊接电流和焊接速度焊接了厚度为 5 毫米的 Perform 700 钢板。对焊接试样进行了拉伸试验、硬度测量和微观结构观察。结果表明,输入热量对接头的抗拉强度有重要影响。在焊接电流为 140A 和焊接速度为 450 mm/min 时,最大拉伸强度为 594.75 MPa。拉伸试样始终在熔合区和热影响区之间分离。热影响区呈现回火马氏体结构。回火效应增加了马氏体结构的尺寸,因此硬度大大提高。然而,融合区由铁素体基体内部的贝氏体结构组成,表现出软韧性。软熔区和硬热影响区的边界形成了整个接头的最薄弱点。
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引用次数: 0
Determination of effects of some alcohol blends on performance, emission, mechanical vibration and noise in diesel engines 确定某些酒精混合物对柴油发动机性能、排放、机械振动和噪音的影响
Pub Date : 2023-12-20 DOI: 10.26701/ems.1337150
Nurullah Gültekin, Halil Erdi Gülcan, M. Ciniviz
The use of alcohol-derived fuels produced from renewable resources is an effective method to reduce dependence on petroleum. However, alcohols can improve the combustion process by changing the fuel chemistry. In this way, performance, emission, mechanical vibration and noise values can be improved in diesel engines. In this study; New fuel forms (D90E10, D90IB10, D80E10IB10, D77.5E10IB10DEE2.5, 75E10IB10DEE5) were formed by mixing ethanol, isobutanol and diethyl ether alcohols with diesel fuel in certain proportions. The fuels generated was used in experiments. The studies were conducted with four different loads (%25, 50, 75, and 100) at a constant speed (2800 rpm). The optimum fuel mixture was determined by examining the engine performance, exhaust emissions, mechanical vibrations and noise data obtained in the experiments. When the most important data output of the test results is evaluated; In tests with D75E10IB10DEE5 fuel, it was determined that smoke emissions were reduced by 24.6% and mechanical vibrations by 14.2% compared to standard diesel fuel at full load.
使用从可再生资源中提取的醇类燃料是减少对石油依赖的有效方法。然而,醇类可以通过改变燃料化学成分来改善燃烧过程。这样,柴油发动机的性能、排放、机械振动和噪音值都能得到改善。在这项研究中,乙醇、异丁醇和二乙醚醇按一定比例与柴油混合,形成了新的燃料形式(D90E10、D90IB10、D80E10IB10、D77.5E10IB10DEE2.5、75E10IB10DEE5)。生成的燃料用于实验。研究以四种不同的负载(%25、50、75 和 100)在恒定转速(2800 转/分钟)下进行。通过检查实验中获得的发动机性能、废气排放、机械振动和噪音数据,确定了最佳燃料混合物。在评估测试结果中最重要的数据输出时;在使用 D75E10IB10DEE5 燃料的测试中,与满负荷时的标准柴油相比,确定烟雾排放减少了 24.6%,机械振动减少了 14.2%。
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引用次数: 0
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European Mechanical Science
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