Pub Date : 2021-01-01DOI: 10.1016/B978-0-12-818115-7.00008-0
S. C. Cagan, B. B. Buldum
{"title":"Cryogenic cooling-based sustainable machining","authors":"S. C. Cagan, B. B. Buldum","doi":"10.1016/B978-0-12-818115-7.00008-0","DOIUrl":"https://doi.org/10.1016/B978-0-12-818115-7.00008-0","url":null,"abstract":"","PeriodicalId":38701,"journal":{"name":"International Journal of Sustainable Manufacturing","volume":"11 1","pages":""},"PeriodicalIF":0.0,"publicationDate":"2021-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"79961141","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2020-04-24DOI: 10.1504/ijsm.2020.107130
B. Gladysz, M. Urgo, T. Stock, C. Haskins, Felix Sieckmann, E. Jarzębowska, H. Kohl, J. Strandhagen, Tulio Tollio
Mobility and transnational migration are current social developments among the population of the European Union. These developments in both society-at-large and companies, linked to the challenges of sustainability, lead to new requirements for working in the European Union. Teaching and learning in higher education needs to adapt to these requirements. As a result, new and innovative teaching and learning practices in higher education should provide competencies for transnational teamwork in the curriculum of tomorrow's engineers in order to ensure their competitiveness in the job market. A transnational project-oriented teaching and learning framework, which provides the future key competencies for young engineers was implemented in the course European Engineering Team (EET). Engineering students from four countries participated in a new project-based course that focused on the development of innovative and sustainable products and opportunities. The goal of this paper is to present results and lessons learnt from three cohorts of EET.
{"title":"Sustainable engineering master module – insights from three cohorts of European engineering team","authors":"B. Gladysz, M. Urgo, T. Stock, C. Haskins, Felix Sieckmann, E. Jarzębowska, H. Kohl, J. Strandhagen, Tulio Tollio","doi":"10.1504/ijsm.2020.107130","DOIUrl":"https://doi.org/10.1504/ijsm.2020.107130","url":null,"abstract":"Mobility and transnational migration are current social developments among the population of the European Union. These developments in both society-at-large and companies, linked to the challenges of sustainability, lead to new requirements for working in the European Union. Teaching and learning in higher education needs to adapt to these requirements. As a result, new and innovative teaching and learning practices in higher education should provide competencies for transnational teamwork in the curriculum of tomorrow's engineers in order to ensure their competitiveness in the job market. A transnational project-oriented teaching and learning framework, which provides the future key competencies for young engineers was implemented in the course European Engineering Team (EET). Engineering students from four countries participated in a new project-based course that focused on the development of innovative and sustainable products and opportunities. The goal of this paper is to present results and lessons learnt from three cohorts of EET.","PeriodicalId":38701,"journal":{"name":"International Journal of Sustainable Manufacturing","volume":"41 1","pages":""},"PeriodicalIF":0.0,"publicationDate":"2020-04-24","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"90119815","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2020-04-23DOI: 10.1504/ijsm.2020.10028815
Wen Shen, D. Hu, Elif Elçin Günay, G. Kremer
The purpose of this paper is to review the past and current developments of supply chain management (SCM) to identify key possibilities and future trends. Through literature review and observations pertaining to SCM developments, the paper first reveals some early patterns of SCM in manufacturing and business operations. Then, it discusses the system integration and collaboration mechanisms that make up the dominant SCM foci in current research and applications. Finally, recent technological advances that are likely to impact SCM along with pressures for environmental sustainability are recognised as potential research directions. Contributions to sustainability along the SCM evolution are also noted. The paper is original in that it not only reviews the evolution of SCM but also includes a sustainability focus. The resultant discussion is likely to benefit SCM theorists and practitioners to meet future challenges.
{"title":"Evolution of supply chain management: a sustainability focused review","authors":"Wen Shen, D. Hu, Elif Elçin Günay, G. Kremer","doi":"10.1504/ijsm.2020.10028815","DOIUrl":"https://doi.org/10.1504/ijsm.2020.10028815","url":null,"abstract":"The purpose of this paper is to review the past and current developments of supply chain management (SCM) to identify key possibilities and future trends. Through literature review and observations pertaining to SCM developments, the paper first reveals some early patterns of SCM in manufacturing and business operations. Then, it discusses the system integration and collaboration mechanisms that make up the dominant SCM foci in current research and applications. Finally, recent technological advances that are likely to impact SCM along with pressures for environmental sustainability are recognised as potential research directions. Contributions to sustainability along the SCM evolution are also noted. The paper is original in that it not only reviews the evolution of SCM but also includes a sustainability focus. The resultant discussion is likely to benefit SCM theorists and practitioners to meet future challenges.","PeriodicalId":38701,"journal":{"name":"International Journal of Sustainable Manufacturing","volume":"32 1","pages":""},"PeriodicalIF":0.0,"publicationDate":"2020-04-23","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"90494774","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2020-04-23DOI: 10.1504/ijsm.2020.10028816
E. Uhlmann, Tobias Holznagel, Patrick Berardi
High process forces and temperatures in turning operations cause high tool wear rates. Tool wear such as flank face abrasion has direct impact on workpiece geometry and resulting surface roughness. Since tools are used until tool life criterion is reached, surface quality can vary widely over the workpiece even when constant cutting parameters are utilised. A measurement system based on laser triangulation has been developed which enables the online measurement of surface roughness on the workpiece during the turning process. Using the online surface roughness measurements, closed-loop controllers were developed in order to adapt the tool feed and the cutting velocity to retain constant surface roughness even when tool wear is progressing. An optimised process with constant cutting parameters was benchmarked to the developed processes with adaptive cutting parameters. It can be shown that parameter adaption has the potential to lead to efficient processes and increases the tool-lifetime TToollife significantly.
{"title":"Constant surface roughness over tool-lifetime due to online process monitoring and cutting parameter adaption in turning of gear steel","authors":"E. Uhlmann, Tobias Holznagel, Patrick Berardi","doi":"10.1504/ijsm.2020.10028816","DOIUrl":"https://doi.org/10.1504/ijsm.2020.10028816","url":null,"abstract":"High process forces and temperatures in turning operations cause high tool wear rates. Tool wear such as flank face abrasion has direct impact on workpiece geometry and resulting surface roughness. Since tools are used until tool life criterion is reached, surface quality can vary widely over the workpiece even when constant cutting parameters are utilised. A measurement system based on laser triangulation has been developed which enables the online measurement of surface roughness on the workpiece during the turning process. Using the online surface roughness measurements, closed-loop controllers were developed in order to adapt the tool feed and the cutting velocity to retain constant surface roughness even when tool wear is progressing. An optimised process with constant cutting parameters was benchmarked to the developed processes with adaptive cutting parameters. It can be shown that parameter adaption has the potential to lead to efficient processes and increases the tool-lifetime TToollife significantly.","PeriodicalId":38701,"journal":{"name":"International Journal of Sustainable Manufacturing","volume":"35 1","pages":""},"PeriodicalIF":0.0,"publicationDate":"2020-04-23","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"81948704","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2020-04-23DOI: 10.1504/ijsm.2020.10028817
Arkadeep Kumar, S. Melkote
By decreasing the subsurface damage in silicon wafers produced by diamond wire sawing, the mechanical strength of wafers can be increased, and the amount of silicon to be etched in subsequent manufacturing steps can be minimised, enhancing both product and process sustainability. Apart from the sawing process parameters, the subsurface damage in as-sawn silicon wafers is influenced by the design of the diamond wire. We present a fracture mechanics approach for the design of fixed abrasive diamond wires used in wire sawing of silicon wafers for solar cells. Starting from an allowable damage (crack) depth, indentation fracture mechanics and contact analysis are used to determine the wire design parameters, namely the grit protrusion and peripheral distribution of diamond abrasives. The improved wire design can reduce subsurface damage and thereby improve the surface integrity (product sustainability), and reduce the processing time and chemicals used in the subsequent saw-damage removal step (process sustainability).
{"title":"A fracture mechanics approach to enhance product and process sustainability in diamond wire sawing of silicon wafers for solar cells through improved wire design","authors":"Arkadeep Kumar, S. Melkote","doi":"10.1504/ijsm.2020.10028817","DOIUrl":"https://doi.org/10.1504/ijsm.2020.10028817","url":null,"abstract":"By decreasing the subsurface damage in silicon wafers produced by diamond wire sawing, the mechanical strength of wafers can be increased, and the amount of silicon to be etched in subsequent manufacturing steps can be minimised, enhancing both product and process sustainability. Apart from the sawing process parameters, the subsurface damage in as-sawn silicon wafers is influenced by the design of the diamond wire. We present a fracture mechanics approach for the design of fixed abrasive diamond wires used in wire sawing of silicon wafers for solar cells. Starting from an allowable damage (crack) depth, indentation fracture mechanics and contact analysis are used to determine the wire design parameters, namely the grit protrusion and peripheral distribution of diamond abrasives. The improved wire design can reduce subsurface damage and thereby improve the surface integrity (product sustainability), and reduce the processing time and chemicals used in the subsequent saw-damage removal step (process sustainability).","PeriodicalId":38701,"journal":{"name":"International Journal of Sustainable Manufacturing","volume":"11 1","pages":""},"PeriodicalIF":0.0,"publicationDate":"2020-04-23","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"88541287","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2020-04-23DOI: 10.1504/ijsm.2020.10028808
U. Götze, Melanie Schildt, Barbara Mikus
The various challenges of a sustainable industrial production such as demographic change and resource scarcity induce the increasing need of a resource-efficient, eco-friendly, flexible and adaptive production with human-centred and ergonomic suitable working stations and conditions. The novel production approach of human-robot collaboration promises to contribute to meeting these requirements. Nevertheless, for designing and realising concrete applications, a significant evaluation comprising the economic, ecological and social dimensions of sustainability is needed. The paper presents a methodology for such evaluations of human-robot collaboration with respect to their contribution to sustainability. Additionally, the application of the methodology is illustrated by assessing a human-robot collaboration solution in a concrete industrial use case.
{"title":"Methodology for manufacturing sustainability evaluation of human-robot collaborations","authors":"U. Götze, Melanie Schildt, Barbara Mikus","doi":"10.1504/ijsm.2020.10028808","DOIUrl":"https://doi.org/10.1504/ijsm.2020.10028808","url":null,"abstract":"The various challenges of a sustainable industrial production such as demographic change and resource scarcity induce the increasing need of a resource-efficient, eco-friendly, flexible and adaptive production with human-centred and ergonomic suitable working stations and conditions. The novel production approach of human-robot collaboration promises to contribute to meeting these requirements. Nevertheless, for designing and realising concrete applications, a significant evaluation comprising the economic, ecological and social dimensions of sustainability is needed. The paper presents a methodology for such evaluations of human-robot collaboration with respect to their contribution to sustainability. Additionally, the application of the methodology is illustrated by assessing a human-robot collaboration solution in a concrete industrial use case.","PeriodicalId":38701,"journal":{"name":"International Journal of Sustainable Manufacturing","volume":"1 1","pages":""},"PeriodicalIF":0.0,"publicationDate":"2020-04-23","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"81095302","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2020-04-23DOI: 10.1504/ijsm.2020.10028821
Christian Enyoghasi, Adam J. Brown, R. Aydin, F. Badurdeen
A major limitation in sustainable product design is the lack of comprehensive methods to evaluate the effect of various risks on its total lifecycle sustainability performance. Most risk management methods are qualitative in nature, making them unsuitable to fully capture the interdependencies between risk events. In this paper, we propose a methodology for identifying risks related to a product design over its total lifecycle and developing a risk network map to capture the interdependencies between these risks. A Bayesian belief network-based method is employed to quantitatively model and evaluate risks and to conduct risk sensitivity analysis on the total lifecycle sustainability performance. An industrial case study is presented to demonstrate the application of the proposed methodology and evaluate risks related to toner cartridge design. Sensitivity analysis is conducted to assess the likelihood of performance measures such as total lifecycle cost, global warming potential (GWP), water and energy use being influenced as various risks related to the product design changes. The proposed methodology can be useful for product designers to assess how different product design performance can be affected by risks and identify designs that will meet desired performance indicators.
{"title":"Quantitative risk modelling for evaluating sustainable product designs","authors":"Christian Enyoghasi, Adam J. Brown, R. Aydin, F. Badurdeen","doi":"10.1504/ijsm.2020.10028821","DOIUrl":"https://doi.org/10.1504/ijsm.2020.10028821","url":null,"abstract":"A major limitation in sustainable product design is the lack of comprehensive methods to evaluate the effect of various risks on its total lifecycle sustainability performance. Most risk management methods are qualitative in nature, making them unsuitable to fully capture the interdependencies between risk events. In this paper, we propose a methodology for identifying risks related to a product design over its total lifecycle and developing a risk network map to capture the interdependencies between these risks. A Bayesian belief network-based method is employed to quantitatively model and evaluate risks and to conduct risk sensitivity analysis on the total lifecycle sustainability performance. An industrial case study is presented to demonstrate the application of the proposed methodology and evaluate risks related to toner cartridge design. Sensitivity analysis is conducted to assess the likelihood of performance measures such as total lifecycle cost, global warming potential (GWP), water and energy use being influenced as various risks related to the product design changes. The proposed methodology can be useful for product designers to assess how different product design performance can be affected by risks and identify designs that will meet desired performance indicators.","PeriodicalId":38701,"journal":{"name":"International Journal of Sustainable Manufacturing","volume":"3 1","pages":""},"PeriodicalIF":0.0,"publicationDate":"2020-04-23","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"87096941","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2020-04-23DOI: 10.1504/ijsm.2020.10028813
Florian Brillowski, T. Gries, C. Greb
Fibre reinforced plastics (FRP) are ideal for lightweight applications because of their superior weight-specific mechanical properties. Yet, many lightweight parts are still made of classic construction materials due to the resource and scrap intensive FRP production. The methods of operations research (OR) are a key enabler to overcome this problem and to facilitate a more sustainable use of production, planning and material resources. OR models are being used in other industries to reduce the costs for process planning by up to 45%. However, those methods have yet to be transferred and validated for planning of FRP production. The use of novel optimisation models offers the potential to utilise resources more efficiently and reduce development times by proper planning. This paper is about the development of a sustainable and resource-efficient methodology that implements OR models into the FRP planning process and offers the potential to reduce costs significantly.
{"title":"Increasing the sustainability of composite manufacturing processes by using algorithm-based optimisation and evaluation for process chain design","authors":"Florian Brillowski, T. Gries, C. Greb","doi":"10.1504/ijsm.2020.10028813","DOIUrl":"https://doi.org/10.1504/ijsm.2020.10028813","url":null,"abstract":"Fibre reinforced plastics (FRP) are ideal for lightweight applications because of their superior weight-specific mechanical properties. Yet, many lightweight parts are still made of classic construction materials due to the resource and scrap intensive FRP production. The methods of operations research (OR) are a key enabler to overcome this problem and to facilitate a more sustainable use of production, planning and material resources. OR models are being used in other industries to reduce the costs for process planning by up to 45%. However, those methods have yet to be transferred and validated for planning of FRP production. The use of novel optimisation models offers the potential to utilise resources more efficiently and reduce development times by proper planning. This paper is about the development of a sustainable and resource-efficient methodology that implements OR models into the FRP planning process and offers the potential to reduce costs significantly.","PeriodicalId":38701,"journal":{"name":"International Journal of Sustainable Manufacturing","volume":"13 1","pages":""},"PeriodicalIF":0.0,"publicationDate":"2020-04-23","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"77446784","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2020-04-23DOI: 10.1504/ijsm.2020.10028824
Y. Kinoshita, Tetsuo Yamada, S. Gupta
To reduce the consumption of natural resources, a disassembly-toorder (DTO) system is required, where end-of-life (EOL) products are purchased and disassembled for component reuse and material recycling. A DTO system involves multiple uncertainties due to different qualities of EOL products. These uncertainties make it difficult to determine the number of take-back EOL products from suppliers to reuse, recycle, or send to disposal facilities, in order to satisfy multiple goals. To solve the multi-criteria DTO problem, linear physical programming (LPP) is used. LPP can seek a solution to satisfy preferences of a decision maker with respect to each criterion. This study attempts to achieve higher aspiration levels for multiple goals simultaneously in a DTO system by using LPP. A numerical example is conducted with three different EOL products composed of eight different components. It is found that only three components need to be procured from an outside components supplier to satisfy the demands by determining the number of purchased EOL products from the suppliers in the numerical experiment.
{"title":"Design of disassembly-to-order system for reused components and recycled materials using linear physical programming","authors":"Y. Kinoshita, Tetsuo Yamada, S. Gupta","doi":"10.1504/ijsm.2020.10028824","DOIUrl":"https://doi.org/10.1504/ijsm.2020.10028824","url":null,"abstract":"To reduce the consumption of natural resources, a disassembly-toorder (DTO) system is required, where end-of-life (EOL) products are purchased and disassembled for component reuse and material recycling. A DTO system involves multiple uncertainties due to different qualities of EOL products. These uncertainties make it difficult to determine the number of take-back EOL products from suppliers to reuse, recycle, or send to disposal facilities, in order to satisfy multiple goals. To solve the multi-criteria DTO problem, linear physical programming (LPP) is used. LPP can seek a solution to satisfy preferences of a decision maker with respect to each criterion. This study attempts to achieve higher aspiration levels for multiple goals simultaneously in a DTO system by using LPP. A numerical example is conducted with three different EOL products composed of eight different components. It is found that only three components need to be procured from an outside components supplier to satisfy the demands by determining the number of purchased EOL products from the suppliers in the numerical experiment.","PeriodicalId":38701,"journal":{"name":"International Journal of Sustainable Manufacturing","volume":"73 1","pages":""},"PeriodicalIF":0.0,"publicationDate":"2020-04-23","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"80453497","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
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