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Guidelines to compare additive and subtractive manufacturing approaches under the energy demand perspective 从能源需求角度比较增材制造和减法制造方法的指南
Q2 Social Sciences Pub Date : 2020-04-23 DOI: 10.1504/ijsm.2020.10028811
G. Ingarao, Paolo C. Priarone, R. Lorenzo, L. Settineri
In order to characterise the environmental performance of additive manufacturing (AM) processes, comparative analyses are required. Different manufacturing approaches (such as additive and subtractive ones), besides adopting different equipment, use different kinds and amounts of material. Therefore, the material-related flow has to be followed throughout the entire product life. Differences in environmental impact arise at each step of the life cycle: material production, manufacturing, use, disposal, and transportation. A life cycle-based methodology able to take due account of all the factors of influence on the total energy demand for the production of metal components is given in this paper. Decision support tools for identifying the most sustainable manufacturing route (subtractive versus AM-based approaches) are presented for different scenarios. The aim of the present paper is to contribute to the debate concerning the environmental impact characterisation of AM processes.
为了描述增材制造(AM)工艺的环境性能,需要进行比较分析。不同的制造方法(如增材制造和减法制造),除了采用不同的设备外,使用的材料种类和数量也不同。因此,在整个产品生命周期中,必须遵循与材料相关的流程。不同的环境影响出现在生命周期的每个阶段:材料的生产、制造、使用、处置和运输。本文给出了一种基于生命周期的方法,该方法能够充分考虑到影响金属部件生产总能源需求的所有因素。针对不同的场景,提出了用于确定最可持续制造路线(减法与基于人工智能的方法)的决策支持工具。本论文的目的是促进关于AM过程的环境影响特征的辩论。
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引用次数: 3
Investigating the microstructure and morphology of chips in dry, flood coolant and MQL machining of Ti-6Al-4V alloy 研究了Ti-6Al-4V合金干式、冷液式和MQL加工中切屑的显微组织和形貌
Q2 Social Sciences Pub Date : 2020-04-23 DOI: 10.1504/ijsm.2020.10028820
Ashutosh Khatri, M. Jahan
The objective of this research is to investigate the morphology and microstructure of the chips formed during milling of Ti-6Al-4V alloy using conventional flood coolant and sustainable dry and MQL machining conditions. It was found that the chips formed in dry machining suffered a higher degree of serration indicating higher chip temperature and ineffective cooling of the chips. The bi-modal structure of Ti-6Al-4V remained the same in the bulk part of the chips. However, phase transformations were seen for all three machining conditions at the shearing plane of the chips. The chips formed in dry machining had comparatively higher percentage of β-phase due to phase transformation. For the chips obtained in flood coolant machining, the transformed β-phase possibly returned to martensitic α-phase due to rapid cooling. The MQL machined chips had the least transformation of β-phase, indicating minimal changes in mechanical properties of the machined parts in sustainable MQL machining.
本研究的目的是研究Ti-6Al-4V合金在常规冷却液和可持续干式和MQL加工条件下铣削过程中形成的切屑的形貌和显微组织。结果表明,干式切削切屑的锯齿化程度较高,表明切屑温度较高,切屑冷却效果较差。在芯片的主体部分,Ti-6Al-4V的双峰结构保持不变。然而,在所有三种加工条件下,切屑剪切面都发生了相变。干式切削切屑由于相变,β相含量较高。对于采用冷却液加工得到的切屑,由于冷却速度快,相变的β相有可能恢复为马氏体α相。MQL加工后的切屑β相转变最少,说明MQL可持续加工对加工零件力学性能的影响最小。
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引用次数: 1
Demand-oriented barriers and potentials for remanufacturing in Vietnam 越南再制造的需求导向障碍和潜力
Q2 Social Sciences Pub Date : 2020-04-23 DOI: 10.1504/ijsm.2020.10028809
T. Guidat, A. Wewer, H. Kohl, G. Seliger
Since the liberalisation of its economy, Vietnam has emerged as a key location for investment in workforce-intensive assembly processes operation, through an available and cheap workforce. Soaring national consumption levels for goods and services generate in turn unprecedented quantities of waste to be treated locally. In 2015, governmental decision 16/2015/QÐ-TTg set a basis for a national waste legislation for mechanical and electronic equipment goods. Remanufacturing is a non-destructive, industrial reuse strategy which aims at restoring products to original specifications by reusing a maximum number of original components in their current form. It has potential to provide Vietnam with an alternative to low value-added repair activities. As Vietnam is the fourth market for motorcycles in the world, this paper presents a case study about barriers and potentials for remanufacturing from the market and customer perspective. Potential solutions for supporting industrial development are suggested.
自经济自由化以来,越南已成为劳动力密集型组装工艺运营投资的关键地点,因为它拥有廉价的劳动力。国内商品和服务消费水平的飙升反过来又产生了数量空前的废物,需要在当地进行处理。2015年,政府第16/2015/QÐ-TTg号决定为机械和电子设备产品的国家废物立法奠定了基础。再制造是一种非破坏性的工业再利用策略,其目的是通过最大限度地重复使用现有形式的原始部件,使产品恢复到原始规格。它有可能为越南提供低附加值维修活动的替代方案。由于越南是世界第四大摩托车市场,本文从市场和客户的角度对再制造的障碍和潜力进行了案例研究。提出了支持工业发展的潜在解决方案。
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引用次数: 2
Comparison of abrasive water jet technologies in terms of performance and kerf geometry accuracy for cutting ceramics 磨料水射流切割陶瓷的性能和切口几何精度的比较
Q2 Social Sciences Pub Date : 2020-04-23 DOI: 10.1504/ijsm.2020.10028818
Florian Morczinek, M. Putz, M. Dix
Hard machining of brittle materials such as ceramics is a process-oriented challenge. For the machining of such materials, abrasive water jet cutting is an appropriate alternative to the commonly used diamond grinding and laser cutting processes. In abrasive water jet machining the injection technology is currently used almost exclusively. Due to the realisation of the suspension jet technology a higher cutting performance can be achieved. In this article, the known injection technology and the suspension technology are compared. To do so, the influences on the quality were examined for trimming technical ceramics. The investigation illustrates that suspension technology trims with a higher accuracy than injection technology in matters of kerf geometry but with a lower material removal rate.
陶瓷等脆性材料的硬加工是一个面向工艺的挑战。对于此类材料的加工,磨料水射流切割是替代常用的金刚石磨削和激光切割工艺的合适选择。在磨料水射流加工中,目前几乎只采用注射技术。由于悬浮射流技术的实现,可以实现更高的切割性能。本文对已知的喷射技术和悬浮技术进行了比较。为此,研究了工艺陶瓷修边对质量的影响。研究表明,悬架技术在切口几何方面比注射技术具有更高的修剪精度,但材料去除率较低。
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引用次数: 2
Characterising the sustainability performance of cyclic manufacturing processes: a hybrid manufacturing case 描述循环制造过程的可持续性表现:一个混合制造案例
Q2 Social Sciences Pub Date : 2020-04-23 DOI: 10.1504/ijsm.2020.10028810
Sriram Manoharan, Dustin S. Harper, Karl R. Haapala
The drive for ever-increasing materials and energy efficiency and associated cost savings has compelled manufacturers to adopt flexible and rapid production systems. The technical limitations and sustainability concerns of conventional unit processes and sequential process flows have led to widespread adoption of advanced manufacturing processes that exhibit cyclic nature, termed cyclic manufacturing processes. While cyclic manufacturing processes enable efficient production through reduced time-to-market, lower production costs, and shorter manufacturing process chains, relatively little attention has been paid toward characterising their associated environmental, economic, and social impacts. A holistic manufacturing process modelling framework is developed to support sustainability performance characterisation of cyclic manufacturing processes. The developed framework enables model reusability, extensibility, and composability to characterise, assess, and extract product and process sustainability information. It is applied to characterise environmental impacts of a low-cost, hybrid (additive-subtractive) process for production of polylactide (PLA) parts, and compared with a conventional subtractive process (milling).
不断增加的材料和能源效率的驱动和相关的成本节约迫使制造商采用灵活和快速的生产系统。传统单元工艺和顺序工艺流程的技术限制和可持续性问题导致了表现出循环性质的先进制造工艺的广泛采用,称为循环制造工艺。虽然循环制造过程通过缩短上市时间、降低生产成本和缩短制造过程链来实现高效生产,但相对而言,人们很少关注其相关的环境、经济和社会影响。开发了一个整体制造过程建模框架,以支持循环制造过程的可持续性绩效特征。开发的框架支持模型可重用性、可扩展性和可组合性,以描述、评估和提取产品和过程可持续性信息。它被应用于表征低成本,混合(加-减)工艺生产聚乳酸(PLA)部件的环境影响,并与传统的减法工艺(铣削)进行比较。
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引用次数: 0
Decentralised identification of used exchange parts with a mobile application 使用移动应用程序对使用过的交换部件进行分散识别
Q2 Social Sciences Pub Date : 2020-04-23 DOI: 10.1504/ijsm.2020.10028819
J. Lehr, M. Schlüter, J. Krüger
Sustainable product development and use requires an extended life cycle of used and defective mechanical parts. Remanufacturing saves resources and helps the industry to utilise the product more efficiently. Reverse logistics is one of the most important challenges towards efficient remanufacturing. To improve this process, we propose an on-site part identification at the workshops. A fast on-site identification is essential for assisting repair shop personnel and saving time on searching for the right spare parts. Based on images taken by a mobile device our application provides various machine vision services, e.g., visual identification of used parts, already successfully tested in a sorting facility for remanufacturing parts. The mobile application provides a robust visual identification for different environments. We show that enhancing data for machine vision approaches with images from decentral sensors, i.e., mobile devices, leads to an improved identification accuracy.
可持续的产品开发和使用需要延长使用过的和有缺陷的机械部件的生命周期。再制造节省了资源,帮助行业更有效地利用产品。逆向物流是实现高效再制造的重要挑战之一。为了改进这一过程,我们建议在车间进行现场零件鉴定。快速的现场识别对于协助维修车间人员和节省寻找合适备件的时间至关重要。基于移动设备拍摄的图像,我们的应用程序提供了各种机器视觉服务,例如,废旧零件的视觉识别,已经在再制造零件的分拣设施中成功测试。移动应用程序为不同的环境提供了强大的视觉识别。我们表明,通过分散传感器(即移动设备)的图像增强机器视觉方法的数据,可以提高识别精度。
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引用次数: 0
Multi-criteria decision-making for the life cycle of sustainable high pressure die casting products 可持续高压压铸产品生命周期的多准则决策
Q2 Social Sciences Pub Date : 2020-04-23 DOI: 10.1504/ijsm.2020.10028823
Emanuele Pagone, M. Papanikolaou, K. Salonitis, M. Jolly
In the scientific literature there is a scarcity of comprehensive and organic studies on performance indicators encompassing sustainability and their influence on decision-making. This work aims at selecting the most suitable material to manufacture an automotive component using a high pressure die casting (HPDC) process according to four classes of metrics: cost, time, quality and sustainability. The performance of three different alloys (aluminium-A380, magnesium-AZ91D and zinc-ZA8) was evaluated considering overall product life cycle aspects and process characteristics through a deterministic technique for order of preference by similarity to ideal solution (TOPSIS). Results show that the zinc alloy should be chosen on a unit mass-basis mainly thanks to its significantly superior quality and sustainability performance. This study demonstrates that the inclusion of the sustainability dimension in a multi-criteria decision analysis context challenges well-established material selection trends in the automotive industry developed during the past decades.
在科学文献中,关于可持续性及其对决策影响的绩效指标的全面和有机研究很少。这项工作的目的是根据四类指标:成本、时间、质量和可持续性,选择最合适的材料来使用高压压铸(HPDC)工艺制造汽车零部件。通过与理想溶液相似度排序(TOPSIS)的确定性技术,综合考虑产品整体生命周期和工艺特性,对三种不同合金(铝- a380、镁- az91d和锌- za8)的性能进行了评价。结果表明,锌合金在单位质量基础上的选择主要是由于其显著的质量和可持续性能。本研究表明,在多标准决策分析背景下纳入可持续性维度挑战了过去几十年来汽车行业成熟的材料选择趋势。
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引用次数: 2
Augmented learning for industrial education 工业教育的增强学习
Q2 Social Sciences Pub Date : 2020-04-23 DOI: 10.1504/ijsm.2020.10028822
J. P. Menn, Mustafa Severengiz, Andreas Lorenz, Jonas Wassermann, Carsten Ulbrich, J. Krüger, G. Seliger
An efficient learning environment is required to cope with today's increasing innovation speed. Companies need methods and tools to transfer knowledge to employees in a fast way. Learners' cognitive focus should be shifted towards learning at the learning object, instead of transferring information from teaching material to the real world. Current learning environments are mostly incapable to merge physical learning tools with digital content at its point of use; therefore, the learner has to do it. Augmented reality offers the opportunity to show learning content directly on physical objects and to interact with it. Within this paper, two approaches on how to use augmented reality for teaching purposes are shown. One is for special machinery assembly of turbomachinery and the other for cocoa liquor production.
为了应对当今日益增长的创新速度,需要一个高效的学习环境。公司需要方法和工具来快速地将知识传递给员工。学习者的认知焦点应转向对学习对象的学习,而不是将教材中的信息转移到现实世界中。目前的学习环境大多无法在使用时将物理学习工具与数字内容结合起来;因此,学习者必须这样做。增强现实提供了直接在物理对象上显示学习内容并与之交互的机会。在本文中,展示了如何将增强现实用于教学目的的两种方法。一台用于涡轮机械的特殊机械装配,另一台用于可可液的生产。
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引用次数: 0
Modelling, simulation and optimisation of the comminution and flotation circuits of platinum for sustainable mineral processing 建模,模拟和优化的粉碎和浮选回路的铂可持续矿物处理
Q2 Social Sciences Pub Date : 2020-04-23 DOI: 10.1504/ijsm.2020.10028812
W. R. Nyemba, Zvikomborero B. Kapumha, T. Mushiri, C. Mbohwa
The quantum of minerals extracted from ore is critical for the success of mineral processing, hence the necessity to optimise the process flows in order to recover as much minerals as possible. The aim of this research was to identify bottlenecks and recovery-hampering factors within the comminution and flotation circuits of the concentrator plant at a platinum processing company in Zimbabwe. Modelling and simulation of the circuits were carried using Arena and Limn simulation software to optimise the process flows for improved throughput, maximum mineral recovery and enhanced efficiency and productivity. Alternative configurations of the layout of equipment were tested and compared with the original setup. The recommended reconfiguration of the circuits achieved increases of 2.97% in mineral recovery and 4 grams/ton in productivity resulting in a maximised output for the sustainable processing of platinum ore.
从矿石中提取的矿物数量对矿物加工的成功至关重要,因此有必要优化工艺流程,以便尽可能多地回收矿物。这项研究的目的是确定津巴布韦一家铂加工公司选矿厂粉碎和浮选回路中的瓶颈和阻碍回收的因素。利用Arena和Limn模拟软件对电路进行建模和仿真,以优化工艺流程,以提高吞吐量,最大限度地回收矿物,提高效率和生产力。对设备布置的备选配置进行了测试,并与原始设置进行了比较。建议的电路重新配置使矿物回收率提高了2.97%,生产率提高了4克/吨,从而实现了铂矿石可持续加工的最大产量。
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引用次数: 0
Environmental and social sustainability of the tea industry in the wake of global market challenges: a case study in Sri Lanka 全球市场挑战后茶业的环境和社会可持续性:斯里兰卡的案例研究
Q2 Social Sciences Pub Date : 2020-04-23 DOI: 10.1504/ijsm.2020.10028814
S. Kamalakkannan, A. Kulatunga, N. Kassel
The tea industry is one of the main export earners of Sri Lanka with over 150 years of history. It faces severe threats to sustainability due to contamination issues, low productivity, yield drop, climate changes, labour shortage, internal migration of workforce etc. This study focuses on examining the environmental and social impacts of Sri Lankan tea processing industry to withstand global market challenges. The environmental impacts of tea processing were analysed using life cycle assessment techniques, while social impacts were evaluated by UNEP framework on social life cycle assessment. The fieldwork was carried out in one of the tea plantation companies located at multiple areas, within and external to the tea processing needs improvements in terms of environmental and social sustainability. Furthermore, the selected plantation company is lagging behind environmental sustainability when compared to the reference factory of Tea Research Institute Sri Lanka. Recommendations are provided to mitigate environmental and social hotspots identified in the study.
茶业是斯里兰卡的主要出口收入来源之一,已有150多年的历史。由于污染问题、低生产率、产量下降、气候变化、劳动力短缺、劳动力内部迁移等,它面临着严重的可持续性威胁。本研究的重点是考察斯里兰卡茶叶加工业抵御全球市场挑战的环境和社会影响。利用生命周期评估技术分析茶叶加工的环境影响,利用联合国环境规划署社会生命周期评估框架评估茶叶加工的社会影响。实地调查是在位于多个地区的茶叶种植公司之一进行的,茶叶加工需要在环境和社会可持续性方面进行改进。此外,与斯里兰卡茶叶研究所的参考工厂相比,所选的种植园公司在环境可持续性方面落后。为缓解研究中发现的环境和社会热点,我们提出了建议。
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引用次数: 2
期刊
International Journal of Sustainable Manufacturing
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