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Volume 2B: Turbomachinery最新文献

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Large Eddy Simulations of a Low-Pressure Turbine: Roughness Modeling and the Effects on Boundary Layer Transition and Losses 低压涡轮大涡模拟:粗糙度模拟及其对边界层过渡和损失的影响
Pub Date : 2018-06-11 DOI: 10.1115/GT2018-75796
F. Hammer, N. Sandham, R. Sandberg
Large eddy simulations of a linear low-pressure turbine cascade with the T106A profile and different surface roughness patches were carried out. The aim was to investigate the effects on the laminar and turbulent boundary layer on the blade suction surface. Two different approaches were used to represent the roughness patches. Firstly, a forcing model, reducing the computational costs compared to fully resolved roughness surfaces, was incorporated. Secondly, an immersed boundary method representing an as-cast roughness surface was used, for a more detailed analysis of flow mechanisms over roughness. It was found that the roughness model was able to induce boundary layer transition and alter the turbulent boundary layer, with the results in line with findings in the literature. The instantaneous flow data at different time instants of the as-cast roughness case showed the development of streaks due to distinct roughness peaks, resulting in highly uneven transition positions across the spanwise direction.
对T106A型线低压涡轮叶栅和不同表面粗糙度斑块进行了大涡模拟。目的是研究对叶片吸力表面层流边界层和湍流边界层的影响。使用了两种不同的方法来表示粗糙度斑块。首先,引入了一种强迫模型,与完全解析的粗糙表面相比,该模型降低了计算成本。其次,采用浸入边界法表示铸态粗糙度表面,对粗糙度上的流动机理进行了更详细的分析。发现粗糙度模型能够诱导边界层转捩,改变湍流边界层,结果与文献一致。铸态粗糙度情况下不同时刻的瞬时流动数据显示,由于不同的粗糙度峰,条纹的发展,导致跨展向过渡位置高度不均匀。
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引用次数: 4
Prediction of Secondary Flow Features in a Low Pressure Turbine 低压涡轮二次流特性的预测
Pub Date : 2018-06-11 DOI: 10.1115/GT2018-75673
P. Jonak, T. Borzęcki, M. Konopa, S. Kubacki
A simulation of the flow through a four-stage low pressure turbine (LPT) of an aero-engine is performed using an eddy-viscosity based RANS model. An analysis of secondary flow details in the vicinity of endwalls and strut surface is performed. An interaction of wakes generated by the swirler vanes and end-wall boundary layers is also studied. The CFD results are compared with own test rig data of LPT obtained in Polonia Aero Lab in Zielonka (Poland). Global flow parameters were reproduced in good agreement with experiment (difference less than 1.5%). Satisfactory agreement between measured and predicted pressure distribution on the surface of inlet strut has been obtained.
采用基于涡流黏度的RANS模型对某型航空发动机四级低压涡轮(LPT)的流动进行了仿真。对端壁和支杆表面附近的二次流进行了详细分析。本文还研究了旋涡叶片与端壁边界层产生的尾迹的相互作用。CFD计算结果与波兰Zielonka Polonia航空实验室的LPT试验台数据进行了比较。重现的整体流动参数与实验结果吻合较好(差异小于1.5%)。实测结果与预测结果吻合较好。
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引用次数: 3
Analytical and Experimental Results of a Novel Single-Stage Centrifugal Compressor With Economizer Injection 新型省煤器喷射单级离心压缩机的分析与实验结果
Pub Date : 2018-06-11 DOI: 10.1115/GT2018-76967
W. Cousins, Lei Yu, M. SishtlaVishnu, F. Shen
Centrifugal compressors are used in large water-cooled chillers for Heating, Ventilating, and Air Conditioning (HVAC) applications. A water-cooled chiller is one of the largest power consumers in a building HVAC system. One way of reducing the power consumption is to use an economizer cycle. In a typical economizer cycle, the vapor from the economizer (located between the condenser and the evaporator) is injected into the inlet of the compressor second stage of a multistage machine. The added cost and complexity of a two-stage compressor can be reduced with a single-stage design. To achieve the best of a single-stage design along with the benefit of an economizer cycle, a novel single-stage compressor with an economizer gas injection into the stage is analyzed using computational fluid dynamics methods. The compressor is designed with an unshrouded impeller and a pipe diffuser. Design parameters such as injection location, angle and size were analyzed to maximize the cycle benefit and achieve a minimum loss in compressor efficiency. Experiments were carried out in a real gas test rig using R134a refrigerant to validate the analytical results. This paper presents the concept and computational results of the parametric study, along with the test rig details and results.
离心式压缩机用于加热、通风和空调(HVAC)应用的大型水冷式冷水机组。水冷式制冷机是建筑暖通空调系统中最大的电力消耗者之一。减少电力消耗的一种方法是使用节能器循环。在一个典型的省煤器循环中,省煤器(位于冷凝器和蒸发器之间)的蒸汽被注入多级机器的压缩机第二级的入口。采用单级设计可以降低两级压缩机的额外成本和复杂性。为了达到单级设计的最佳效果以及省煤器循环的好处,采用计算流体动力学方法对一种新型的单级压缩机进行了分析,该压缩机在一级中注入了省煤器气体。压缩机采用无冠叶轮和管式扩压器设计。对喷油位置、角度和尺寸等设计参数进行了分析,以实现循环效益最大化和压缩机效率损失最小化。采用R134a制冷剂在实际气体测试台上进行了实验,验证了分析结果。本文介绍了参数化研究的概念和计算结果,以及试验台的详细情况和结果。
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引用次数: 2
Optimization of Fuel Two-Stage Screw Centrifugal Pump of Rocket Powerful Turbopump Unit 火箭大功率涡轮泵机组燃料两级螺杆泵的优化设计
Pub Date : 2018-06-11 DOI: 10.1115/GT2018-76400
V. Zubanov, A. Volkov, V. Matveev, G. Popov, O. Baturin
The article describes a refining method for a fuel pump of rocket powerful turbo-pump unit by the joint usage of mathematical optimization software IOSO, meshing complex NUMECA and CFD complex ANSYS CFX. The optimization software was used for automatic change of the geometry of low-pressure impeller, transition duct and high-pressure impeller to find the optimal design. It was mandatory to keep the original variant of the remaining parts of the pump. For this reason, only geometrical parameters of the blades were varied without changing the contours of the pump meridional flow part. The investigated pump consists of five parts: inlet duct, low-pressure screw centrifugal stage, transition duct, high-pressure screw centrifugal stage and volute outlet duct. The pump main parameters with water as the working fluid (based on experiment data) were the following: high-pressure stage rotor speed was 13300 rpm; low-pressure rotor speed was 3617 rpm by gearbox; inlet total pressure was 0.4 MPa; outlet mass flow was 132.6 kg/s at the nominal mode. Creation of vane unit mesh (rotors and stator transition duct) was performed using NUMECA AutoGrid5. Sector models were used for the calculation simplification. The flow around only one blade or screw was considered. Setting up and solution of the task were carried out in the ANSYS CFX solver. Comparison of calculated characteristics of the basic pump with the experimental data was performed before the optimization. The analysis of characteristics for the obtained optimized pump geometry was carried out. It was found that pump with optimized geometry has greater efficiency in comparison with the original pump variant. The obtained reserve can be used to boost the rocket engine, and/or to reduce the loading of the main turbine, which operates in aggressive oxidizing environment.
本文介绍了利用数学优化软件IOSO、网格复杂软件NUMECA和CFD复杂软件ANSYS CFX联合优化火箭大功率涡轮泵机组燃油泵的方法。利用优化软件对低压叶轮、过渡风道和高压叶轮的几何形状进行自动改变,找到最优设计方案。这是强制性的,要保持原来的变种的其余部分的泵。因此,只改变叶片的几何参数,而不改变泵子午流部分的轮廓。所研究的泵由五个部分组成:进口风道、低压螺旋离心级、过渡风道、高压螺旋离心级和蜗壳出口风道。以水为工作流体的泵的主要参数(根据实验数据)如下:高压级转子转速为13300 rpm;齿轮箱低压转子转速3617 RPM;进口总压为0.4 MPa;在公称模式下出口质量流量为132.6 kg/s。使用NUMECA AutoGrid5创建叶片单元网格(转子和定子过渡管道)。采用扇形模型简化计算。只考虑一个叶片或螺杆周围的流动。在ANSYS CFX求解器中进行了任务的建立和求解。在优化之前,对基本泵的计算特性与实验数据进行了比较。对优化后的泵体进行了特性分析。结果表明,优化后的泵体比原来的泵体具有更高的效率。获得的储备可以用来提高火箭发动机,和/或减少主涡轮的负荷,它在腐蚀性氧化环境中工作。
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引用次数: 0
Aero Derivative Mechanical Drive Gas Turbines: The Design of Intermediate Pressure Turbines 航空衍生机械驱动燃气轮机:中压涡轮的设计
Pub Date : 2018-06-11 DOI: 10.1115/GT2018-76036
Alberto Greco, V. Michelassi, S. Francini, D. D. Benedetto, Mahendran Manoharan
Gas turbines engine designers are leaning towards aircraft engine architectures due to their footprint, weight, and performance advantages. Such engines need some modifications to both the combustion system, to comply with emission limits, and turbine rotational speed. Aero derivative engines maintain the same legacy aircraft engine architecture, and replace the fan and booster with higher speed compressor booster driven by a single stage intermediate turbine. A multistage free power turbine (FPT) sits on a separate shaft to drive compressors for Liquefied Natural Gas (LNG) applications or generators. The intermediate power turbine (IPT) design is important for the engine performance as it drives the booster compressor and sets the inlet boundary conditions to the downstream power turbine. This paper describes the experience of Baker Hughes, a GE company (BHGE) in the design of the intermediate turbine that sits in between a GE legacy aircraft engine core exhaust and the downstream power turbine. This paper focuses on the flow path of the TCF/intermediate turbine and the associated design, as well as on the 3D steady and unsteady CFD assisted design of the IPT stage to control secondary flows in presence of through flow curvature induced by the upstream TCF.
由于燃气轮机发动机的占地面积、重量和性能优势,设计师们倾向于采用飞机发动机架构。这种发动机需要对燃烧系统和涡轮转速进行一些修改,以符合排放限制。航空衍生发动机保持了传统飞机发动机的结构,用单级中间涡轮驱动的更高速度的压气机助推器取代了风扇和助推器。多级自由动力涡轮(FPT)安装在一个单独的轴上,驱动液化天然气(LNG)应用的压缩机或发电机。中功率涡轮的设计对发动机的性能起着至关重要的作用,它驱动增压压气机并为下游动力涡轮设定入口边界条件。本文介绍了GE公司贝克休斯(BHGE)设计中间涡轮的经验,中间涡轮位于GE传统飞机发动机核心排气和下游动力涡轮之间。本文重点研究了TCF/中间涡轮的流道及其相关设计,以及上游TCF诱导的通流曲率存在下IPT级的三维定常和非定常CFD辅助设计。
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引用次数: 2
Influences of Tip Leakage Flows Discharged From Main and Splitter Blades on Flow Field in Transonic Centrifugal Compressor Stage 跨声速离心式压气机级主、分叶叶尖泄漏流对流场的影响
Pub Date : 2018-06-11 DOI: 10.1115/GT2018-75345
Masanao Kaneko, H. Tsujita
A transonic centrifugal compressor impeller is generally composed of the main and the splitter blades which are different in chord length. As a result, the tip leakage flows from the main and the splitter blades interact with each other and then complicate the flow field in the compressor. In this study, in order to clarify the individual influences of these leakage flows on the flow field in the transonic centrifugal compressor stage at near-choke to near-stall condition, the flows in the compressor at four conditions prescribed by the presence and the absence of the tip clearances were analyzed numerically. The computed results clarified the following noticeable phenomena. The tip clearance of the main blade induces the tip leakage vortex from the leading edge of the main blade. This vortex decreases the blade loading of the main blade to the negative value by the increase of the flow acceleration along the suction surface of the splitter blade, and consequently induces the tip leakage vortex caused by the negative blade loading of the main blade at any operating points. These phenomena decline the impeller efficiency. On the other hand, the tip clearance of the splitter blade decreases the afore mentioned acceleration by the formation of the tip leakage vortex from the leading edge of the splitter blade and the decrease of the incidence angle for the splitter blade caused by the suction of the flow into the tip clearance. These phenomena reduce the loss generated by the negative blade loading of the main blade and consequently reduce the decline of the impeller efficiency. Moreover, the tip clearances enlarge the flow separation around the diffuser inlet and then decline the diffuser performance independently of the operating points.
跨声速离心式压气机叶轮一般由弦长不同的主叶片和分流叶片组成。结果,主叶与分流叶的叶尖泄漏流相互作用,使压气机内流场复杂化。为了明确这些泄漏流对跨声速离心式压气机近节流至近失速工况下流场的个别影响,本文采用数值方法分析了叶尖间隙存在和不存在四种工况下压气机内的流动。计算结果澄清了以下值得注意的现象。主叶片叶尖间隙从主叶片前缘产生叶尖泄漏涡。该涡通过增加分流叶吸力面的流动加速度,使主叶的叶片负荷减小到负值,从而诱发主叶在任意工作点的负叶片负荷引起的叶尖泄漏涡。这些现象使叶轮效率下降。另一方面,分流叶的叶顶间隙减小了上述加速度,这是由于分流叶前缘形成的叶顶泄漏涡以及气流进入叶顶间隙的吸力引起的分流叶入射角的减小。这些现象减少了主叶片负叶片负荷所产生的损失,从而减少了叶轮效率的下降。此外,叶尖间隙扩大了扩散器入口周围的流动分离,从而使扩散器性能下降,而这与工作点无关。
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引用次数: 7
An Experimental and Numerical Study of Tip-Leakage Flows in an Idealized Turbine Tip Gap at High Mach Numbers 高马赫数理想涡轮叶尖间隙中叶尖泄漏流动的实验与数值研究
Pub Date : 2018-06-11 DOI: 10.1115/GT2018-76366
Maximilian Passmann, S. Wiesche, F. Joos
This paper presents results of a detailed investigation of turbine tip-leakage flows at high Mach numbers. The experimental work was carried out using a small blow-down wind tunnel. An idealized blade test section was used to study blade tip-clearance effects in transonic conditions. Unshrouded blade tips are considered and different tip gap heights are investigated. A high blade exit Mach number of Me = 2 was selected deliberately. While conventional transonic turbine stages generally operate at lower supersonic exit Mach numbers, the conditions are representative for ORC turbines. Both experimental and numerical results are presented in this contribution. The results indicate, that tip leakage flow under transonic conditions leads to a complex three-dimensional flow field. A strong interaction between tip gap vortex and trailing edge shocks was observed, that also had a profound effect on the base region. While no final statement on losses could be made in the present configuration, the results indicate a weakened shock system.
本文介绍了高马赫数条件下涡轮叶尖泄漏流动的详细研究结果。实验工作是用一个小的向下吹风洞进行的。采用理想叶片试验截面研究了跨声速条件下叶片叶尖间隙效应。考虑无冠叶尖,并对不同叶尖间隙高度进行了研究。特意选择了Me = 2的高叶片出口马赫数。传统的跨音速涡轮级通常在较低的超音速出口马赫数下运行,而这种条件对于ORC涡轮具有代表性。实验和数值结果都在这个贡献中提出。结果表明,叶尖在跨声速条件下的泄漏流动形成了复杂的三维流场。叶尖间隙涡和尾缘激波之间存在强烈的相互作用,这对基底区也有深远的影响。虽然在目前的配置下无法对损失作出最终说明,但结果表明,冲击系统减弱了。
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引用次数: 8
Turbopump Booster Turbine Performance: Comparison Between Monophase and Multiphase Flows Using CFD 涡轮泵增压涡轮性能:基于CFD的单相和多相流比较
Pub Date : 2018-06-11 DOI: 10.1115/GT2018-76879
Luiz Henrique Lindquist Whitacker, J. T. Tomita, C. Bringhenti
Boosters are commonly used in liquid propellant rocket engines (LPRE) to allow lower propellant pressures in their storage tanks and, thus, smaller structural masses, contributing to cavitation free operation in the subsequent main turbopumps (TP). Boosters can be identified as key components for the overall performance of large engines, and if their operating requirements are stringent, they can operate under cavitation. Thus, effective design and performance tools are fundamental to design the components of these boosters considering this phenomenon. The simulation techniques based on turbulent and multiphase 3-D Computational Fluid Dynamics (CFD) were used in this work at steady state regime. The simulations were done using the commercial software CFX from ANSYS® Workbench. The study was conducted analyzing the performance of the first stage of the hydraulic axial turbine of the liquid oxygen (LOX) booster of the Space Shuttle Main Engine (SSME), at various operation points under cavitation, considering 3.0% tip clearance relative to blade height. The results obtained for, the performance parameters of this stage were compared with those obtained through monophase simulation, and the multiphase technique showed results closer to the experimental ones around the design point (DP), with increased simulation times acceptable for the computational resources currently available. Moreover, the results from the current work show the importance of considering the effects of cavitation through multiphase flow in hydraulic turbines.
助推器通常用于液体推进剂火箭发动机(LPRE),以使储罐中的推进剂压力更低,从而使结构质量更小,有助于在后续主涡轮泵(TP)中无空化运行。助推器可以确定为大型发动机整体性能的关键部件,如果其操作要求严格,则可以在空化条件下运行。因此,考虑到这种现象,有效的设计和性能工具是设计这些助推器组件的基础。在稳态状态下,采用了基于湍流和多相三维计算流体力学(CFD)的模拟技术。仿真采用ANSYS®Workbench中的商业软件CFX进行。研究了航天飞机主发动机(SSME)液氧助推器第一级水力轴向涡轮在空化条件下不同工况点的性能,考虑叶尖相对于叶片高度的间隙为3.0%。将该阶段的性能参数与单相模拟结果进行了比较,多相技术在设计点(DP)附近的结果更接近实验结果,在现有计算资源下可接受的模拟次数增加。此外,目前的研究结果表明,考虑水轮机多相流空化影响的重要性。
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引用次数: 2
Performance Characterization of a Twin Scroll Volute for Turbocharging Applications 涡轮增压双涡旋蜗壳的性能表征
Pub Date : 2018-06-11 DOI: 10.1115/GT2018-75522
C. Cravero, M. Rocca, A. Ottonello
The use of twin scroll volutes in radial turbine for turbocharging applications has several advantages over single passage volute related to the engine matching and to the overall compactness. Twin scroll volutes are of increasing interest in power unit development but the open scientific literature on their performance and modelling is still quite limited. In the present work the performance of a twin scroll volute for a turbocharger radial turbine are investigated in some detail in a wide range of operating conditions at both full and partial admission. A CFD model for the volute have been developed and preliminary validated against experimental data available for the radial turbine. Then the numerical model has been used to generate the database of solutions that have been investigated and used to extract the performance. Different parameters and indices are introduced to describe the volute aerodynamic performance in the wide range of operating conditions chosen. The above parameters can be used for volute development or matching with a given rotor or efficiently implemented in automatic design optimization strategies.
在径向涡轮增压应用中使用双涡旋蜗壳与单通道蜗壳相比,在发动机匹配和整体紧凑性方面有几个优点。双涡旋蜗壳在动力装置发展中越来越受到关注,但关于其性能和建模的公开科学文献仍然相当有限。本文对涡轮增压器径向涡轮双涡旋蜗壳在全进气和部分进气两种工况下的性能进行了较为详细的研究。建立了蜗壳的CFD模型,并根据径向涡轮的实验数据进行了初步验证。然后利用数值模型生成已研究解的数据库,并用于提取性能。引入了不同的参数和指标来描述蜗壳在不同工况下的气动性能。上述参数可用于蜗壳的开发或与给定转子的匹配,或有效地实现自动设计优化策略。
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引用次数: 2
Large Eddy Simulations of Separated Boundary Layer With Pressure Gradient and Heat Transfer 带压力梯度和传热的分离边界层大涡模拟
Pub Date : 2018-06-11 DOI: 10.1115/GT2018-76338
Yifei Wu, Weihao Zhang, Z. Zou, Jiang Chen
Separated boundary layers of the low pressure turbine blade suction surface under wall heat transfer and pressure gradient conditions are investigated using large eddy simulations (LES) in this paper. The study constructed a converging-diverging channel with a flat plate as the bottom wall, and the pressure distribution of the bottom wall is similar to that of a high lift low pressure turbine blade suction surface. The boundary layer was investigated under different heat transfer boundary conditions of the bottom wall (i.e., the adiabatic wall and the isothermal wall with the wall temperature being 0.8 times of the inflow temperature). The time-averaged flow parameters and the separation bubble characteristics were analyzed and discussed. The evolution of coherent structure diagrams of the boundary layer was also obtained to study the evolution process of the vortex. The results show that the cooled isothermal wall condition can significantly suppress the separation bubble and reduce the frequency of the large scale spanwise vortex roll-up. Under the two wall heat transfer conditions, the scale of the near wall small scale spanwise vortex is similar as well as the scale of the large scale spanwise wortex. The location of the vortex are also approximate under the two wall heat transfer conditions, but the position of the large scale spanwise vortex shedding from separated laminar boundary layers moves upstream under the cooled isothermal wall condition, and the transition process is more rapid than that of the adiabatic wall condition.
本文采用大涡模拟方法研究了低压涡轮叶片吸力面在壁面换热和压力梯度条件下的分离边界层。本研究构建了一个以平板为底壁的辐散通道,其底壁压力分布类似于高升力低压涡轮叶片吸力面压力分布。研究了底壁面(即绝热壁面和等温壁面,壁面温度为进流温度的0.8倍)不同传热边界条件下的附面层。对时间平均流动参数和分离泡特性进行了分析和讨论。为了研究涡旋的演化过程,还得到了边界层相干结构图的演化图。结果表明,冷却等温壁面条件能显著抑制分离泡,降低大尺度展向涡旋卷起的频率。两种壁面换热条件下,近壁面小尺度展向涡的尺度与大尺度展向涡的尺度相似。在两种壁面换热条件下,涡的位置也很接近,但在冷却等温壁面条件下,从分离层流边界层脱落的大尺度展向涡的位置向上游移动,且过渡过程比绝热壁面条件下更快。
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引用次数: 0
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Volume 2B: Turbomachinery
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