B. Lázaro, Ezequiel Gonzalez, J. Parra, David Cadrecha Robles
In spite of advances in CFD prediction tools, the current design of outlet guide vane (OGV) stages for flow recovery downstream from low pressure turbines (LPT) still has to face significant flow entrance uncertainties. To ensure proper response of modern, high efficiency OGV’s, the sensitivity in the aerodynamic response of the vanes to both different levels of inlet turbulence and off-design incidence must be analyzed. To that end, a systematic experimental investigation of a current design LPT OGV airfoil has been undertaken in a low-speed linear cascade. Wall pressure distributions as well as high-resolution total pressure drop and LDV measurements have been used to determine the flow response. The experimental facility includes different boundary suction strategies for proper control of flow periodicity and endwall effects at significant off-design incidences. In addition, different inlet grids to promote an entrance flow having controlled isotropic background turbulence are included. The experimental flow response of the OGV airfoil is presented for a wide range of Reynolds numbers and different values of the inlet flow incidence and turbulence properties. Both at design and off-design incidences, different flow regimes and performance degradation mechanisms are discussed. In addition, the effect of inlet turbulence at close to design incidence is discussed, with the experimental evidence suggesting that its effect can be described by defining a properly scaled Reynolds number. The ability of CFD simulations based on currently available RANS transition models to describe the flow in high efficiency turbine OGV airfoils is finally explored.
{"title":"Inlet Turbulence and Off-Design Incidence Response of High Efficiency, Turbine OGV Profiles","authors":"B. Lázaro, Ezequiel Gonzalez, J. Parra, David Cadrecha Robles","doi":"10.1115/gt2019-91234","DOIUrl":"https://doi.org/10.1115/gt2019-91234","url":null,"abstract":"\u0000 In spite of advances in CFD prediction tools, the current design of outlet guide vane (OGV) stages for flow recovery downstream from low pressure turbines (LPT) still has to face significant flow entrance uncertainties. To ensure proper response of modern, high efficiency OGV’s, the sensitivity in the aerodynamic response of the vanes to both different levels of inlet turbulence and off-design incidence must be analyzed. To that end, a systematic experimental investigation of a current design LPT OGV airfoil has been undertaken in a low-speed linear cascade. Wall pressure distributions as well as high-resolution total pressure drop and LDV measurements have been used to determine the flow response. The experimental facility includes different boundary suction strategies for proper control of flow periodicity and endwall effects at significant off-design incidences. In addition, different inlet grids to promote an entrance flow having controlled isotropic background turbulence are included. The experimental flow response of the OGV airfoil is presented for a wide range of Reynolds numbers and different values of the inlet flow incidence and turbulence properties. Both at design and off-design incidences, different flow regimes and performance degradation mechanisms are discussed. In addition, the effect of inlet turbulence at close to design incidence is discussed, with the experimental evidence suggesting that its effect can be described by defining a properly scaled Reynolds number. The ability of CFD simulations based on currently available RANS transition models to describe the flow in high efficiency turbine OGV airfoils is finally explored.","PeriodicalId":388234,"journal":{"name":"Volume 2B: Turbomachinery","volume":"63 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2019-11-05","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"131574943","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Kazuhiro Tsukamoto, K. Sakamoto, Kiyotaka Hiradate, Yasushi Shinkawa
The effect of a curvilinear element blade for an open-type centrifugal impeller on stator performance was investigated by experiment using an actual single stage compressor. This investigation focused on the stator part performance located at the downstream of the impeller for both a vane-less diffuser and a vaned diffuser. Centrifugal compressors are widely used in various industrial plants, and some customers require higher stage performance. The curvilinear element blade technique, which is one of the key techniques for increasing the efficiency of closed-type centrifugal impellers, was investigated, and it effected an increase in stator efficiency. For this reason, the effect of the curvilinear element blade for the open-type centrifugal impeller was investigated. Our previous study reported that the curvilinear element blade with the open-type impeller increased the impeller efficiency by decreasing the loss derived from the impeller tip leakage flow with the parameter study of the curvilinear element blade geometries using numerical simulations. This paper reports the results of the experimental verifications using the geometries from the previous report. Experimental results indicated that the compressor stage efficiency increased by 0.7% compared with that of the conventional impeller, which has a linear element blade by using the vane-less diffuser. However, a rotating stall occurred at a higher flow rate than that of the conventional case in the vane-less diffuser. This is due to the decrease of the impeller outlet flow angle derived from the effect of the curvilinear element blade, which makes the velocity distribution equal and reduces the blockage regions near the shroud side. On the other hand, the curvilinear element blade impeller could increase the stage efficiency by 1.2% over the conventional impeller by using the vaned diffuser. This is due to not only the impeller performance increase but also the diffuser performance increase derived from the equality of the flow distributions by the curvilinear element blade. In addition, there was no diffuser rotating stall.
{"title":"Effect of Curvilinear Element Blade for Open-Type Centrifugal Impeller on Stator Performance","authors":"Kazuhiro Tsukamoto, K. Sakamoto, Kiyotaka Hiradate, Yasushi Shinkawa","doi":"10.1115/gt2019-91153","DOIUrl":"https://doi.org/10.1115/gt2019-91153","url":null,"abstract":"\u0000 The effect of a curvilinear element blade for an open-type centrifugal impeller on stator performance was investigated by experiment using an actual single stage compressor. This investigation focused on the stator part performance located at the downstream of the impeller for both a vane-less diffuser and a vaned diffuser.\u0000 Centrifugal compressors are widely used in various industrial plants, and some customers require higher stage performance. The curvilinear element blade technique, which is one of the key techniques for increasing the efficiency of closed-type centrifugal impellers, was investigated, and it effected an increase in stator efficiency. For this reason, the effect of the curvilinear element blade for the open-type centrifugal impeller was investigated. Our previous study reported that the curvilinear element blade with the open-type impeller increased the impeller efficiency by decreasing the loss derived from the impeller tip leakage flow with the parameter study of the curvilinear element blade geometries using numerical simulations. This paper reports the results of the experimental verifications using the geometries from the previous report.\u0000 Experimental results indicated that the compressor stage efficiency increased by 0.7% compared with that of the conventional impeller, which has a linear element blade by using the vane-less diffuser. However, a rotating stall occurred at a higher flow rate than that of the conventional case in the vane-less diffuser. This is due to the decrease of the impeller outlet flow angle derived from the effect of the curvilinear element blade, which makes the velocity distribution equal and reduces the blockage regions near the shroud side.\u0000 On the other hand, the curvilinear element blade impeller could increase the stage efficiency by 1.2% over the conventional impeller by using the vaned diffuser. This is due to not only the impeller performance increase but also the diffuser performance increase derived from the equality of the flow distributions by the curvilinear element blade. In addition, there was no diffuser rotating stall.","PeriodicalId":388234,"journal":{"name":"Volume 2B: Turbomachinery","volume":"96 1 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2019-11-05","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"115635839","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Mengying Shu, Mingyang Yang, Kaiyue Zhang, R. Martinez-Botas, K. Deng
The flow in the intake manifold of a downsized internal combustion engine has become more unsteady due to the reduction of cylinder number and increasing boosting level. The turbocharger compressor is thus imposed by an unsteady backpressure when matched with an engine. It has been experimentally confirmed that the compressor performance is affected when exposed to pulsating backpressure. In order to enhance compressor stability and achieve better turbo-engine matching, it is necessary to understand behaviors of compressor at pulsating backpressure conditions. In this study, the performance of compressor exposed to pulsating backpressure is experimentally studied on the compressor test rig located in Shanghai Jiao Tong University. The results show that compressor performance with pulsating backpressure is notably different from the one with constant backpressure. Hysteresis loops which encapsulate the steady performance are generated at pulsating backpressure conditions due to filling-emptying effect. The mass flow rate, pulse frequency and compressor rotational speed all have evident influence on dynamic behaviors of the compressor. As the mass flow rate and rotational speed increase, hysteresis loops are enlarged and the unsteady behaviors are enhanced. The influence of pulsating backpressure on the compressor surge margin is analyzed in detail. Results demonstrate that the stable operation range is evidently influenced by the pulsating backpressure. Particularly, the mass flow rate of surge is postponed by 15.1% compared with the corresponding constant backpressure condition. Fast Fourier Transform method (FFT) is applied to identify the initiation of surge. The frequency domain analysis proves that the pulsating backpressure has little influence on the frequency of surge, but the strength of surge is alleviated indicated by the magnitude of fluctuations. The study provides an insight on the influence of pulsating backpressure on the centrifugal compressor, which can benefit the design methodology of compressor as well as turbo-engine matching.
{"title":"Experimental Study on Centrifugal Compressor Performance at Pulsating Backpressure Conditions","authors":"Mengying Shu, Mingyang Yang, Kaiyue Zhang, R. Martinez-Botas, K. Deng","doi":"10.1115/gt2019-90735","DOIUrl":"https://doi.org/10.1115/gt2019-90735","url":null,"abstract":"\u0000 The flow in the intake manifold of a downsized internal combustion engine has become more unsteady due to the reduction of cylinder number and increasing boosting level. The turbocharger compressor is thus imposed by an unsteady backpressure when matched with an engine. It has been experimentally confirmed that the compressor performance is affected when exposed to pulsating backpressure. In order to enhance compressor stability and achieve better turbo-engine matching, it is necessary to understand behaviors of compressor at pulsating backpressure conditions. In this study, the performance of compressor exposed to pulsating backpressure is experimentally studied on the compressor test rig located in Shanghai Jiao Tong University. The results show that compressor performance with pulsating backpressure is notably different from the one with constant backpressure. Hysteresis loops which encapsulate the steady performance are generated at pulsating backpressure conditions due to filling-emptying effect. The mass flow rate, pulse frequency and compressor rotational speed all have evident influence on dynamic behaviors of the compressor. As the mass flow rate and rotational speed increase, hysteresis loops are enlarged and the unsteady behaviors are enhanced. The influence of pulsating backpressure on the compressor surge margin is analyzed in detail. Results demonstrate that the stable operation range is evidently influenced by the pulsating backpressure. Particularly, the mass flow rate of surge is postponed by 15.1% compared with the corresponding constant backpressure condition. Fast Fourier Transform method (FFT) is applied to identify the initiation of surge. The frequency domain analysis proves that the pulsating backpressure has little influence on the frequency of surge, but the strength of surge is alleviated indicated by the magnitude of fluctuations. The study provides an insight on the influence of pulsating backpressure on the centrifugal compressor, which can benefit the design methodology of compressor as well as turbo-engine matching.","PeriodicalId":388234,"journal":{"name":"Volume 2B: Turbomachinery","volume":"88 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2019-11-05","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"121287616","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Endwall contouring is used to increase the aerodynamic efficiency of both compressor and turbine stages in industrial gas turbines and aeroengines. The complex interaction between the secondary air-leakage, used to cool the turbine disc, and the mainstream gas path, leads to an unsteady flow field that is challenging to compute. Current endwall designs have shown sensitivity to the introduction of secondary air, with stage efficiency improvements being reduced, or in the limit, eliminated altogether. A computational study of an engine-representative turbine stage was conducted using an unsteady RANS solver. Previously published computations of the baseline axisymmetric endwall were validated with experimental data from a geometrically similar test rig. Understanding from this prior study was used to inform the design process for contoured endwalls, namely through the identification of three key geometric features: the leading-edge feature; the suction-side trough; the pressure-side trough. The baseline axisymmetric endwall showed periodic unsteadiness, large secondary flow features and an egress plume which dominated the aerodynamics of the stage. The implementation of a suction-side trough (i.e. making the endwall non-axisymmetric) reduced the magnitude of the unsteadiness by controlling the path of the egress plume. The trough also reduced the span-wise migration of the egress plume through the passage and provided modest control over pitchwise position. In corroboration with the findings of other authors, the introduction of a leading-edge feature was also used to reduce the leading edge horseshoe vortex,. The pressure-side trough enabled the prominence of the leading-edge feature to be enhanced, however it increased the span-wise migration of the egress plume. Insight generated from computations of the three distinct geometric features resulted in an improved endwall concept; the improved endwall demonstrated a 0.4% net efficiency gain for the stage relative to the cylindrical baseline.
{"title":"Design of Contoured Turbine Endwalls in the Presence of Purge Flow: A Feature-Based Approach","authors":"B. Schreiner, M. Wilson, Y. S. Li, C. Sangan","doi":"10.1115/gt2019-90443","DOIUrl":"https://doi.org/10.1115/gt2019-90443","url":null,"abstract":"\u0000 Endwall contouring is used to increase the aerodynamic efficiency of both compressor and turbine stages in industrial gas turbines and aeroengines. The complex interaction between the secondary air-leakage, used to cool the turbine disc, and the mainstream gas path, leads to an unsteady flow field that is challenging to compute. Current endwall designs have shown sensitivity to the introduction of secondary air, with stage efficiency improvements being reduced, or in the limit, eliminated altogether.\u0000 A computational study of an engine-representative turbine stage was conducted using an unsteady RANS solver. Previously published computations of the baseline axisymmetric endwall were validated with experimental data from a geometrically similar test rig. Understanding from this prior study was used to inform the design process for contoured endwalls, namely through the identification of three key geometric features: the leading-edge feature; the suction-side trough; the pressure-side trough.\u0000 The baseline axisymmetric endwall showed periodic unsteadiness, large secondary flow features and an egress plume which dominated the aerodynamics of the stage. The implementation of a suction-side trough (i.e. making the endwall non-axisymmetric) reduced the magnitude of the unsteadiness by controlling the path of the egress plume. The trough also reduced the span-wise migration of the egress plume through the passage and provided modest control over pitchwise position. In corroboration with the findings of other authors, the introduction of a leading-edge feature was also used to reduce the leading edge horseshoe vortex,. The pressure-side trough enabled the prominence of the leading-edge feature to be enhanced, however it increased the span-wise migration of the egress plume. Insight generated from computations of the three distinct geometric features resulted in an improved endwall concept; the improved endwall demonstrated a 0.4% net efficiency gain for the stage relative to the cylindrical baseline.","PeriodicalId":388234,"journal":{"name":"Volume 2B: Turbomachinery","volume":"455 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2019-11-05","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"131857325","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Frequently in turbocharging radial turbine studies, some assumptions have to be done in order to make 1D matching calculations as easy as possible and to develop simulation approaches that can be useful for different purposes, like axial thrust prediction. One of these assumptions concerns the degree of reaction, which is often considered constant and equal to the value 0.5. In standard radial turbines design the velocity triangles are set by the target to keep a mean degree of reaction of 50%, in order to obtain low rotor losses and to minimize the exit swirl to get lower losses in the exhaust diffuser. From the experience gained on radial turbines operating in a wide range of conditions, it is evident that: the degree of reaction presents large variations along a given isospeed (especially at low rotational speed) and the mean value is far from 0.5 (particularly true in high performance applications). In the present work a method for the representation of the degree of reaction for radial turbine is suggested. The approach has been developed onto a twin scroll radial turbine for turbocharging, considering a large dataset of operating conditions (at both equal and partial admission). The discussion and the method suggested are based on a rich database from experimental data and numerical simulations developed by the authors on the 3D configuration of the turbines under investigation.
{"title":"Investigation on the Degree of Reaction in Twin Scroll Radial Turbines at Different Operating Conditions for Turbocharging Applications","authors":"C. Cravero, Davide De Domenico, A. Ottonello","doi":"10.1115/gt2019-90285","DOIUrl":"https://doi.org/10.1115/gt2019-90285","url":null,"abstract":"\u0000 Frequently in turbocharging radial turbine studies, some assumptions have to be done in order to make 1D matching calculations as easy as possible and to develop simulation approaches that can be useful for different purposes, like axial thrust prediction. One of these assumptions concerns the degree of reaction, which is often considered constant and equal to the value 0.5. In standard radial turbines design the velocity triangles are set by the target to keep a mean degree of reaction of 50%, in order to obtain low rotor losses and to minimize the exit swirl to get lower losses in the exhaust diffuser. From the experience gained on radial turbines operating in a wide range of conditions, it is evident that: the degree of reaction presents large variations along a given isospeed (especially at low rotational speed) and the mean value is far from 0.5 (particularly true in high performance applications). In the present work a method for the representation of the degree of reaction for radial turbine is suggested. The approach has been developed onto a twin scroll radial turbine for turbocharging, considering a large dataset of operating conditions (at both equal and partial admission). The discussion and the method suggested are based on a rich database from experimental data and numerical simulations developed by the authors on the 3D configuration of the turbines under investigation.","PeriodicalId":388234,"journal":{"name":"Volume 2B: Turbomachinery","volume":"59 7-8","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2019-11-05","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"132432686","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
This paper describes the influence of a bent inlet pipe installed immediately upstream of a transonic centrifugal compressor on the aerodynamic performance and the stability. In order to clarify the influence of the bent inlet pipe, the internal flow fields in the inlet pipe, the impeller, and the diffuser of the compressor have been numerically investigated by a DES (Detached Eddy Simulation). For the purpose of comparison, the simulation was also conducted for the case of uniform axial inflow using a straight pipe. In order to make clear the influence of non-uniform flow with a bent pipe as far as possible, a 90-degree bent pipe was installed immediately upstream of the compressor, that is 0.86 times the inlet inner diameter. In the case of installing the bent pipe on the upstream of the compressor, the pressure ratio decreased on the high flow rate side in the compressor performance characteristic, whereas it increased at the low flow rate side. At the low flow rate operating point, there is a reversed flow occurring in the compressor impeller on the shroud side near the blade leading-edge. Installation of the bent pipe promotes mixing between the reversed flow and the main flow at the inlet of the compressor thanks to occurrence of a secondary flow. Since the reversed flow comes out from inside of the impeller, it has a high circumferential velocity. Therefore, the mixing of the reversed flow makes the compressor inlet flow a pre-swirl flow, and thereby the incidence decreases. As a result, leading-edge separation on the blade tip side of the impeller is suppressed, and the flow field inside the impeller is improved. In the diffuser section, when the bent pipe is installed, the circumferential velocity of the impeller exit flow increases on the hub side, whereas the radial velocity decreases. As a result, the diffuser performance is deteriorated and the diffuser stall tends to occur.
{"title":"Effects of Upstream Bend on Aerodynamic Performance of a Transonic Centrifugal Compressor","authors":"Kazutoyo Yamada, M. Furukawa, H. Arai, Sasuga Ito","doi":"10.1115/gt2019-90794","DOIUrl":"https://doi.org/10.1115/gt2019-90794","url":null,"abstract":"\u0000 This paper describes the influence of a bent inlet pipe installed immediately upstream of a transonic centrifugal compressor on the aerodynamic performance and the stability. In order to clarify the influence of the bent inlet pipe, the internal flow fields in the inlet pipe, the impeller, and the diffuser of the compressor have been numerically investigated by a DES (Detached Eddy Simulation). For the purpose of comparison, the simulation was also conducted for the case of uniform axial inflow using a straight pipe. In order to make clear the influence of non-uniform flow with a bent pipe as far as possible, a 90-degree bent pipe was installed immediately upstream of the compressor, that is 0.86 times the inlet inner diameter.\u0000 In the case of installing the bent pipe on the upstream of the compressor, the pressure ratio decreased on the high flow rate side in the compressor performance characteristic, whereas it increased at the low flow rate side. At the low flow rate operating point, there is a reversed flow occurring in the compressor impeller on the shroud side near the blade leading-edge. Installation of the bent pipe promotes mixing between the reversed flow and the main flow at the inlet of the compressor thanks to occurrence of a secondary flow. Since the reversed flow comes out from inside of the impeller, it has a high circumferential velocity. Therefore, the mixing of the reversed flow makes the compressor inlet flow a pre-swirl flow, and thereby the incidence decreases. As a result, leading-edge separation on the blade tip side of the impeller is suppressed, and the flow field inside the impeller is improved. In the diffuser section, when the bent pipe is installed, the circumferential velocity of the impeller exit flow increases on the hub side, whereas the radial velocity decreases. As a result, the diffuser performance is deteriorated and the diffuser stall tends to occur.","PeriodicalId":388234,"journal":{"name":"Volume 2B: Turbomachinery","volume":"12 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2019-11-05","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"134501171","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Hua Chen, Yuchao Song, Aiguo Gu, Yang Zhang, Hongwei Li
Emission regulations worldwide demand better low-end torque from internal combustion engines. This pushes the operating condition of turbocharger turbine to lower U/C values, where U is the blade tip speed and C is the turbine isentropic spouting velocity which increases with turbine expansion ratio. Traditional radial and some mixed flow turbines, dictated by their rotor design, have their efficiency peaks at U/C value around 0.70, a value considerably larger than desired. In this paper, we deliberate the measures to shift the peak efficiency of turbine rotor toward a lower U/C value than 0.7. The underlying physics of these measures are first explained, CFD and test results where available are then given. Implications to mechanical design, manufacturing and others are also discussed. Finally, an example of a turbine rotor design is given implementing these measures. Test results showed better efficiency was obtained from the design at lower U/C values than from the baseline.
{"title":"Turbocharger Turbine Rotor Design for Low U/C Values","authors":"Hua Chen, Yuchao Song, Aiguo Gu, Yang Zhang, Hongwei Li","doi":"10.1115/gt2019-90070","DOIUrl":"https://doi.org/10.1115/gt2019-90070","url":null,"abstract":"\u0000 Emission regulations worldwide demand better low-end torque from internal combustion engines. This pushes the operating condition of turbocharger turbine to lower U/C values, where U is the blade tip speed and C is the turbine isentropic spouting velocity which increases with turbine expansion ratio. Traditional radial and some mixed flow turbines, dictated by their rotor design, have their efficiency peaks at U/C value around 0.70, a value considerably larger than desired. In this paper, we deliberate the measures to shift the peak efficiency of turbine rotor toward a lower U/C value than 0.7. The underlying physics of these measures are first explained, CFD and test results where available are then given. Implications to mechanical design, manufacturing and others are also discussed. Finally, an example of a turbine rotor design is given implementing these measures. Test results showed better efficiency was obtained from the design at lower U/C values than from the baseline.","PeriodicalId":388234,"journal":{"name":"Volume 2B: Turbomachinery","volume":"17 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2019-11-05","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"121780965","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Multistage radial compressors are major components in plenty of industrial applications. Today, compressor downsizing for CAPEX reduction is of utmost importance. Accordingly, the pressure ratio must be increased, accommodated in a most compact design, accepting nearly no penalties in the performance level achieved so far. In order to investigate the complex flow in stator parts of multistage centrifugal compressors and to increase the confidence level of numerical methods a new test rig is developed and taken into operation. This test rig allows to separate stationary flow effects from time variant effects leading to an in depth insight into the physical flow features. The aim is to investigate the flow in different stator designs in detail for varying flow coefficients. Additive manufacturing techniques are applied to achieve low costs simultaneously with short production time for the tested parts. In this publucation, the measured flow field in the stator parts is discussed. The experimental results comprise velocity and pressure data from five-hole-probes and unsteady velocity data from single-film hot-film-probes. Using unsteady velocity data, turbulent statistics such as turbulence intensity and the turbulent kinetic energy will be determined. Subsequently, the experimental results are compared to numerical results. Therefore, (U)RANS simulations are performed using a commercial CFD-code. The simulation results are evaluated at planes appropriate to the measuring planes in the test rig to guarantee a directly comparable data base.
{"title":"Experimental and Numerical Investigation on the Flow in a Return Channel of Multistage Centrifugal Compressors","authors":"B. Dolle, D. Brillert, H. Dohmen, F. Benra","doi":"10.1115/gt2019-90455","DOIUrl":"https://doi.org/10.1115/gt2019-90455","url":null,"abstract":"\u0000 Multistage radial compressors are major components in plenty of industrial applications. Today, compressor downsizing for CAPEX reduction is of utmost importance. Accordingly, the pressure ratio must be increased, accommodated in a most compact design, accepting nearly no penalties in the performance level achieved so far.\u0000 In order to investigate the complex flow in stator parts of multistage centrifugal compressors and to increase the confidence level of numerical methods a new test rig is developed and taken into operation. This test rig allows to separate stationary flow effects from time variant effects leading to an in depth insight into the physical flow features. The aim is to investigate the flow in different stator designs in detail for varying flow coefficients. Additive manufacturing techniques are applied to achieve low costs simultaneously with short production time for the tested parts.\u0000 In this publucation, the measured flow field in the stator parts is discussed. The experimental results comprise velocity and pressure data from five-hole-probes and unsteady velocity data from single-film hot-film-probes. Using unsteady velocity data, turbulent statistics such as turbulence intensity and the turbulent kinetic energy will be determined. Subsequently, the experimental results are compared to numerical results. Therefore, (U)RANS simulations are performed using a commercial CFD-code. The simulation results are evaluated at planes appropriate to the measuring planes in the test rig to guarantee a directly comparable data base.","PeriodicalId":388234,"journal":{"name":"Volume 2B: Turbomachinery","volume":"1 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2019-11-05","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"129769596","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
The aerodynamic performance of turbine components constituting the gas turbine engine is seriously required to be improved in order to reduce environmental load. The energy recovery efficiency in turbine component can be enhanced by the increase of turbine blade loading. In this study, as the first stage to investigate the aerodynamic performance of an ultra-highly loaded turbine cascade (UHLTC) with a turning angle of 160 degrees at transonic flow regime, two-dimensional steady compressible flows in UHLTC were analyzed numerically by using a commercial CFD code to focus on the profile loss. In the computations, the isentropic exit Mach number was varied in the wide range from 0.3 to 1.8 in order to examine the effects of exit Mach number on the shock wave formation and the associated profile loss generation. The computed results were examined in detail by comparing with those for a typical transonic turbine cascade. The detailed examination for the present computed results clarified the variation of shock pattern with the increase of exit Mach number and the loss “plateau” behavior in the present UHLTC.
{"title":"Profile Loss of Ultra-Highly Loaded Turbine Cascade at Transonic Flow Condition","authors":"H. Tsujita, Masanao Kaneko","doi":"10.1115/gt2019-91264","DOIUrl":"https://doi.org/10.1115/gt2019-91264","url":null,"abstract":"\u0000 The aerodynamic performance of turbine components constituting the gas turbine engine is seriously required to be improved in order to reduce environmental load. The energy recovery efficiency in turbine component can be enhanced by the increase of turbine blade loading. In this study, as the first stage to investigate the aerodynamic performance of an ultra-highly loaded turbine cascade (UHLTC) with a turning angle of 160 degrees at transonic flow regime, two-dimensional steady compressible flows in UHLTC were analyzed numerically by using a commercial CFD code to focus on the profile loss. In the computations, the isentropic exit Mach number was varied in the wide range from 0.3 to 1.8 in order to examine the effects of exit Mach number on the shock wave formation and the associated profile loss generation. The computed results were examined in detail by comparing with those for a typical transonic turbine cascade. The detailed examination for the present computed results clarified the variation of shock pattern with the increase of exit Mach number and the loss “plateau” behavior in the present UHLTC.","PeriodicalId":388234,"journal":{"name":"Volume 2B: Turbomachinery","volume":"23 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2019-11-05","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"124502950","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Aircraft are operating at increasingly high-altitudes, where decreased air density and engine power settings have led to increasingly low Reynolds numbers in the low-pressure turbine portion of modern-day aeroengines. These operating conditions, in parallel with highly-loaded blade profiles, result in non-reattaching laminar boundary layer separation along the blade suction surface, increasing loss and decreasing engine performance. This work presents an experimental investigation into the potential for integrated leading-edge tubercles to improve blade performance in this operating regime. A turn-table cascade test-section was constructed and commissioned to test a purpose-designed, forward-loaded, low-pressure turbine blade profile at various incidences and Reynolds numbers. Baseline and tubercled blades were tested at axial chord Reynolds numbers at and between 15 000 and 60 000, and angles of incidence ranging from −5° to +10°. Experimental data collection included blade surface pressure measurements, total pressure loss in the blade wakes, hot-wire anemometry, surface hot-film measurements, and surface flow visualization using tufts. Test results showed that the implementation of tubercles did not lead to a performance enhancement. However, useful conclusions were drawn regarding the ability of tubercles to generate stream-wise vortices at ultra-low Reynolds numbers. Additional observations helped to characterize the suction surface boundary layer over the highly-loaded, low-pressure turbine blade profile when at off-design conditions. Recommendations were made for future work.
{"title":"A Low Reynolds Number Experimental Evaluation of Tubercles on a Low-Pressure Turbine Cascade","authors":"Stephen A. Pym, Asad Asghar, W. Allan, J. Clark","doi":"10.1115/gt2019-91699","DOIUrl":"https://doi.org/10.1115/gt2019-91699","url":null,"abstract":"\u0000 Aircraft are operating at increasingly high-altitudes, where decreased air density and engine power settings have led to increasingly low Reynolds numbers in the low-pressure turbine portion of modern-day aeroengines. These operating conditions, in parallel with highly-loaded blade profiles, result in non-reattaching laminar boundary layer separation along the blade suction surface, increasing loss and decreasing engine performance. This work presents an experimental investigation into the potential for integrated leading-edge tubercles to improve blade performance in this operating regime. A turn-table cascade test-section was constructed and commissioned to test a purpose-designed, forward-loaded, low-pressure turbine blade profile at various incidences and Reynolds numbers. Baseline and tubercled blades were tested at axial chord Reynolds numbers at and between 15 000 and 60 000, and angles of incidence ranging from −5° to +10°. Experimental data collection included blade surface pressure measurements, total pressure loss in the blade wakes, hot-wire anemometry, surface hot-film measurements, and surface flow visualization using tufts. Test results showed that the implementation of tubercles did not lead to a performance enhancement. However, useful conclusions were drawn regarding the ability of tubercles to generate stream-wise vortices at ultra-low Reynolds numbers. Additional observations helped to characterize the suction surface boundary layer over the highly-loaded, low-pressure turbine blade profile when at off-design conditions. Recommendations were made for future work.","PeriodicalId":388234,"journal":{"name":"Volume 2B: Turbomachinery","volume":"49 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2019-11-05","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"132071742","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
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