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It‘s on a Roll: Draping Courses of Glass Fiber Fabric in a Wind Turbine Blade Mold by Means of Optimization 它在滚动:利用优化的方法对风力涡轮机叶片模具中玻璃纤维织物的悬垂过程进行研究
Pub Date : 1900-01-01 DOI: 10.23967/composites.2021.053
M. Fagerström, G.Catalanotti, C. Krogh, Jørgen A. Kepler, Johnny Jakobsen
Wind turbine blades are manufactured from light and strong composite materials. The fiber material, predominantly glass fiber non-crimp fabric (NCF), is rolled out in the blade mold in courses and subsequently infused with the resin. The blade designers will typically specify e.g. the fiber orientations and thicknesses in various regions of the blade. These instructions must be translated into what courses to be placed where in the mold while at the same time paying attention to draping effects, i.e. shearing arising from double mold curvatures. Draping on a double-curved mold can be analyzed with a kinematic draping algorithm [1], e.g. commercially available with programs such as Composites Modeler for Abaqus/CAE, Ansys ACP and Fibersim. Although simple and kinematic, the draping model can predict the draped pattern with reasonable accuracy with a low computational effort. To this end, the applicability of optimization techniques is attractive, see e.g. ref. [2] in which a Genetic Algorithm (GA) is employed. Figure 1 shows the first results of the present study on course optimization, obtained by draping a single course along the right edge of a blade section and letting a GA determine the optimal starting point, i.e. a point of zero shear, to minimize the aggregated shear angles. As it can be seen, the maximum shear angle can be decreased from 10.8 ˚ to 2.7˚ if the starting point is moved from the lower right corner to a position in the center of the course.
风力涡轮机的叶片由轻质和坚固的复合材料制成。纤维材料,主要是玻璃纤维无卷曲织物(NCF),在叶片模具中轧制成课程,随后注入树脂。叶片设计者通常会指定叶片不同区域的纤维方向和厚度。这些说明必须翻译成在模具中放置什么课程,同时注意悬垂效果,即由双模具曲率引起的剪切。双曲线模具上的悬垂可以使用运动学悬垂算法进行分析[1],例如,可通过复合材料建模器(Composites Modeler for Abaqus/CAE)、Ansys ACP和Fibersim等商用程序进行分析。该模型虽然简单且具有运动学特征,但能以较低的计算量以合理的精度预测织物的垂型。为此,优化技术的适用性是有吸引力的,例如参考文献[2],其中采用了遗传算法(GA)。图1显示了本研究的航向优化的第一个结果,通过沿叶片截面的右边缘悬垂单个航向,并让遗传算法确定最佳起点,即零剪切点,以最小化聚合剪切角。从图中可以看出,如果将起始点从右下角移动到赛道中心位置,最大剪切角可以从10.8˚减小到2.7˚。
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引用次数: 0
On a Reduced Order Fe-Model to Simulate Nonlinear Material Response in Large Composite Structures 大型复合材料结构非线性响应的降阶fe模型
Pub Date : 1900-01-01 DOI: 10.23967/composites.2021.108
M. Fagerström, G.Catalanotti, Oliver Dorn, Christian Rolffs, Sven Scheffler, Raimund Rolfes
Due to their superior lightweight potential, composites are used in a wide variety of large and slender structures such as gliders, rotor blades of wind turbines or vertical tails of transportation aircrafts. The numerical analysis of these laminated materials typically follows a layer-based approach which describes the stress-strain response of an unidirectional layer within the laminate. Advantages of this method are low experimental characterization costs. The material parameters for an unidirectional layer allow the analysis of arbitrary laminate stackings. In addition, since the position of each layer in the stacking sequence is available, the kinematic behavior of the laminate due to failure of single plies can be predicted accurately in terms of a progressive damage analysis. On the other hand taking material nonlinearities as failure modes, softening, viscoelasticity or plasticity in a
由于其优越的轻量化潜力,复合材料被广泛用于各种大型和细长的结构,如滑翔机,风力涡轮机的转子叶片或运输飞机的垂直尾翼。这些层合材料的数值分析通常遵循基于层的方法,该方法描述了层合材料内单向层的应力应变响应。该方法的优点是实验表征成本低。单向层的材料参数允许分析任意层压堆叠。此外,由于每层在堆叠序列中的位置是可用的,因此可以根据渐进损伤分析准确地预测由于单层失效而导致的层压板的运动学行为。另一方面,以材料非线性为破坏模式,以材料的软化、粘弹性或塑性为破坏模式
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引用次数: 0
Non-Periodicity Challenges in Modelling and Experimental Testing of 3D Woven Composites 三维编织复合材料建模和实验测试中的非周期性挑战
Pub Date : 1900-01-01 DOI: 10.23967/composites.2021.071
B. El Said, S. Hallett
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引用次数: 0
Scalable Localized Model Order Reduction Applied to Composite Aero-Structures 可伸缩局部模型降阶在复合材料航空结构中的应用
Pub Date : 1900-01-01 DOI: 10.23967/composites.2021.010
J. Bénézech, L. Seelinger, T. Dodwell, P. Bastian, Robert Scheichl, R. Butler
The CerTest project aims at developing a new design/certification process, adapted to composites for aerospace application. The quantification of uncertainties, arising from material variability and experimental measurements for example, forms a critical challenge. When applied to large scale composite parts, the primary challenge is the cost of the associated numerical simulation required to evaluate the material response for a (typically large) set of parameters. To this end, a GMsFEM [1] type method has been chosen to efficiently simulate large parts (up to a billion dofs) without scale separation, illustrated on Figure 1. Variants of GMsFEM differ in their choice of local basis: a suitable choice for structural mechanics is the one derived from the Generalized Eigenvalue problem for Overlapping subdomains (GenEO) [2]. To be integrated in a stochastic framework the computational cost is divided into two phases: offline and online. In the offline phase, the GenEO coarse space is generated using a parallel setting for a given set of parameters (i.e. a pristine part). During this phase, information is stored; a database is hence initiated. The online phase is dedicated to assess the effect of one or multiple changes in the parameters (such as a defect). This offers huge computational savings for large components, since the majority of basis functions are simply loaded from the database. Thus, online phases can be carried out on single processors, freeing parallel
CerTest项目旨在开发一种新的设计/认证过程,适用于航空航天应用的复合材料。不确定性的量化,例如由材料变异性和实验测量引起的不确定性,构成了一个关键的挑战。当应用于大型复合材料部件时,主要的挑战是评估材料响应(通常是大)参数集所需的相关数值模拟的成本。为此,选择了一种GMsFEM[1]类型的方法来有效地模拟大型零件(高达十亿点),如图1所示。GMsFEM的各种变体在局部基的选择上有所不同:适合于结构力学的选择是由重叠子域的广义特征值问题(GenEO)得出的[2]。为了在随机框架中进行整合,将计算成本分为离线和在线两个阶段。在脱机阶段,使用一组给定参数(即原始部件)的并行设置生成GenEO粗空间。在这个阶段,信息被存储;数据库因此被启动。在线阶段专门用于评估参数中的一个或多个变化(例如缺陷)的影响。这为大型组件提供了巨大的计算节省,因为大多数基函数只是简单地从数据库加载。因此,在线阶段可以在单个处理器上进行,从而释放并行
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引用次数: 0
Numerical Analisys of Guided Ultrasonic Wave Propagation in Fiber Metal Laminates 金属纤维层合板中导波传播的数值分析
Pub Date : 1900-01-01 DOI: 10.23967/composites.2021.008
A. Mikhaylenko, N. Bellam-Muralidhar, N. Rauter, D. Lorenz, R. Lammering
Fiber metal laminates (FML) combine the ductile properties of metal with the high specific stiffness of fiber reinforced plastics. FML also offer substantial reduction in weight along with excellent fatigue strength. These features of FML lead to a dramatic rise of interest in such ma-terials for aeronautical structures lately. However, one of the most vulnerable failures for FML is impact-related delamination which is not detectable with the naked eye. Such damage has to be detected in time to enable a possible repair. Structural health monitoring with the guided ultrasonic waves (GUW) could potentially serve the purpose of damage detection in thin structures by using the physical phenomena of wave propagation interacting with structure defects [1]. The focus this work is on the numerical simulation of GUW propagation in FML structures. The investigation of this subject follows as forward and inverse problem analysis. Based on an already existing 2D model a 3D finite element model is developed using COMSOL Multiphysics® Software involving the excitation of waves and observing its propagation in the structure. One crucial aspect here is the model discretization and hence, the corresponding element size. To validate the numerical model the wave propagation and the resulting displacement field are compared to the analytical solution derived from the dispersion relation. In this context a mode selective excitation is used in order to have a clear observation and to be able to separate different wave modes.
纤维金属层压板(FML)结合了金属的延展性和纤维增强塑料的高比刚度。FML还提供了大量的重量减轻以及优异的疲劳强度。FML的这些特点导致了最近对这种航空结构材料的兴趣急剧上升。然而,FML最脆弱的故障之一是与冲击相关的分层,这是肉眼无法检测到的。必须及时发现这种损坏,以便进行可能的修复。利用超声导波传播与结构缺陷相互作用的物理现象,对薄结构进行结构健康监测有可能达到损伤检测的目的[1]。本文的工作重点是GUW在FML结构中传播的数值模拟。本课题的研究分为正反问题分析。基于已经存在的二维模型,使用COMSOL Multiphysics®软件开发了三维有限元模型,涉及波的激发并观察其在结构中的传播。这里的一个关键方面是模型离散化,因此,相应的元素大小。为了验证数值模型,将波的传播和位移场与由频散关系得到的解析解进行了比较。在这种情况下,模式选择激励是为了有一个清晰的观察和能够分离不同的波模式。
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引用次数: 0
Numerical Determination of the Effects of Out-of-Plane Waviness in Thermoplastic Matrix Laminates 热塑性基质层合板中面外波度影响的数值测定
Pub Date : 1900-01-01 DOI: 10.23967/composites.2021.032
C. Fougerouse, C. Fagiano, M. Hirsekorn, F. Laurin, M. Desailloud, M. Herman
Composite laminates with thermoplastic matrices are potential candidates for structural applications in aerospace. As a new material, investigations are needed to support parts quality definition. Indeed, manufacturing defects, such as out-of-plane waviness, may be accepted in composite structures if they do not significantly affect the performances of the part. Waviness defects are known for having an impact on the longitudinal compressive strength [1, 2]; but they were mainly studied in thermoset matrix components. The objective of this study is to numerically assess the effects of out-of-plane waviness within laminates with unidirectional plies (made of carbon fibres and a thermoplastic matrix), on the elastic properties and, damage onset and kinetics. An experimental campaign was performed at ONERA to calibrate and validate the numerical results. First, an analytical description of defect geometries is proposed based on experimental observations of specimens of industrial interest. The extracted parameters have a physical meaning, e.g. the defect extent or the amplitude. The parametrised description
具有热塑性基体的复合层压板是航空航天结构应用的潜在候选者。作为一种新材料,需要对零件的质量定义进行研究。事实上,制造缺陷,如面外波纹,在复合材料结构中是可以接受的,如果它们不会显著影响部件的性能。众所周知,波纹状缺陷对纵向抗压强度有影响[1,2];但它们主要是在热固性基体组分中进行研究的。本研究的目的是在数值上评估具有单向层合板(由碳纤维和热塑性基体制成)的面外波纹对弹性性能、损伤发生和动力学的影响。在ONERA进行了实验活动,以校准和验证数值结果。首先,基于工业样品的实验观察,提出了缺陷几何形状的分析描述。提取的参数具有物理意义,例如缺陷程度或幅度。参数化描述
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引用次数: 0
Simulation Supported Development of Lightweight Panels with High Delamination Resistance 模拟支持高抗分层轻量化板的开发
Pub Date : 1900-01-01 DOI: 10.23967/composites.2021.017
M. Pham, M. Vorhof, T. Gereke, G. Hoffmann, C. Cherif
A new type of panels is developed that is based on spacer woven fabrics. A stable composite tape made of glass fiber rovings and a thermoplastic matrix is used as input material. These composite tapes are first formed with a pair of gears at elevated temperature to give them a three dimensional shape for weft insertion. The geometries of the gears depend on the configuration of the final panels. Secondly, the composite tapes prepared in this way are further processed on the weaving machine and spacer fabrics are fabricated. Finally, the spacer fabric is consolidated with a thermoset or thermoplastic matrix to form the final panel. A meso-scale finite element model based on shell elements is developed and used for the simulation of the panel manufacturing process and the structural behavior of the panels.
研制了一种基于间隔机织物的新型板材。一种由玻璃纤维粗纱和热塑性基质制成的稳定的复合胶带被用作输入材料。这些复合带首先与一对齿轮在高温下形成,以使它们具有三维形状以供纬纱插入。齿轮的几何形状取决于最终面板的结构。其次,用这种方法制备的复合带在织布机上进一步加工,制成间隔织物。最后,间隔织物与热固性或热塑性基质结合形成最终面板。建立了基于壳单元的细观有限元模型,并将其应用于板件制造过程和结构性能的模拟。
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引用次数: 0
Circular Microstructural Volume Elements With Periodic Boundary Conditions for Localization Problems 局部化问题中具有周期边界条件的圆形微结构体积元
Pub Date : 1900-01-01 DOI: 10.23967/composites.2021.042
Pieter Hofman, Lu Ke, Frans P. van der Meer
A common choice for multiscale modelling of the mechanical response of composites is to use periodic boundary conditions (PBCs) on square representative volume elements (RVEs). these PBCs over-constrain the response when strain localization takes place in bands that are not compatible with the imposed periodic constraints. PBCs periodicity the mapping matrix-fiber RVEs, of fibers cross edges, the of localization of circular RVEs with PBCs to obtain a micromodel with transversely isotropic response. the original formulation proposed in to the full softening response due to over-constraining when cracks reach the boundary. we propose a modification to the PBCs which allows for cracks to cross the edges.
复合材料力学响应多尺度建模的一种常见选择是在方形代表性体积单元(RVEs)上使用周期边界条件。当应变局部化发生在与强加的周期约束不兼容的频带时,这些pbc会过度约束响应。PBCs周期性地映射矩阵-光纤rve、光纤交叉边缘、圆形rve的局部化,从而获得具有横向各向同性响应的微模型。原始公式提出了裂纹到达边界时由于过度约束而产生的充分软化响应。我们建议对pbc进行修改,允许裂缝穿过边缘。
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引用次数: 0
Multiscale Modeling of Composite Laminates Delamination via Computational Homogenization 基于计算均匀化的复合材料层合板分层多尺度建模
Pub Date : 1900-01-01 DOI: 10.23967/composites.2021.040
L. Ke, F. van den Meer
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引用次数: 0
Partitioned-domain Particle-continuum Coupling Methods for Simulations of Inelastic Amorphous Polymer-Based Nanocomposites 非弹性非晶态聚合物基纳米复合材料的分域粒子连续耦合模拟方法
Pub Date : 1900-01-01 DOI: 10.23967/composites.2021.056
M. Fagerstr¨om, G. Catalanotti, Wuyang Zhao, S. Pfaller
Partitioned-domain particle-continuum coupling methods can find a compromise between accuracy and computational cost by only treating regions of specific interest at atomistic resolution while considering the remaining region at continuum resolution. Most partitioned-domain methods are designed for crystalline materials and cannot be applied to polymer-based nanocomposites (PNCs) due to their amorphous structures and inelastic mechanical behavior. We present the Capriccio method as a particle-continuum coupling technique for PNCs based on [1], which introduces artificial anchor points in the bridging domain to communicate between the particle domain and the continuum. The Capriccio method was initially limited to small deformations within the elastic regime and has been recently extended to inelastic deformation by employing a viscoelastic-viscoplastic constitutive model for the continuum [2]. This extended Capriccio method is validated by comparing its averaged stress-strain curves to coarse-grained molecular dynamics simulations of glassy polystyrene under different loading conditions. In this presentation, we further investigate the advantages and limitations of the Capriccio method in multiscale simulations of glassy silica-polystyrene nanocomposites. In addition to averaged mechanical properties, the local stress and deformation in the vicinity of silica particles are also taken into account and compared to pure coarse-grained molecular dynamics simulations.
分割域粒子-连续体耦合方法可以在精度和计算成本之间找到折衷方案,该方法只在原子分辨率下处理特定感兴趣的区域,而在连续体分辨率下考虑剩余区域。由于聚合物基纳米复合材料的非晶态结构和非弹性力学行为,大多数分域方法都是为晶体材料设计的,不能应用于聚合物基纳米复合材料。我们提出了基于[1]的Capriccio方法作为pnc的粒子-连续体耦合技术,该方法在桥接域中引入人工锚点,以在粒子域和连续体之间进行通信。Capriccio方法最初仅限于弹性区域内的小变形,最近通过采用连续介质的粘弹-粘塑性本构模型将其扩展到非弹性变形[2]。通过将该方法的平均应力-应变曲线与不同加载条件下玻璃聚苯乙烯的粗粒度分子动力学模拟结果进行比较,验证了该方法的有效性。在本报告中,我们进一步研究了Capriccio方法在玻璃硅-聚苯乙烯纳米复合材料多尺度模拟中的优点和局限性。除了平均力学性能外,还考虑了二氧化硅颗粒附近的局部应力和变形,并与纯粗粒分子动力学模拟进行了比较。
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引用次数: 0
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VIII Conference on Mechanical Response of Composites
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