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Simulation Supported Development of Lightweight Panels with High Delamination Resistance 模拟支持高抗分层轻量化板的开发
Pub Date : 1900-01-01 DOI: 10.23967/composites.2021.017
M. Pham, M. Vorhof, T. Gereke, G. Hoffmann, C. Cherif
A new type of panels is developed that is based on spacer woven fabrics. A stable composite tape made of glass fiber rovings and a thermoplastic matrix is used as input material. These composite tapes are first formed with a pair of gears at elevated temperature to give them a three dimensional shape for weft insertion. The geometries of the gears depend on the configuration of the final panels. Secondly, the composite tapes prepared in this way are further processed on the weaving machine and spacer fabrics are fabricated. Finally, the spacer fabric is consolidated with a thermoset or thermoplastic matrix to form the final panel. A meso-scale finite element model based on shell elements is developed and used for the simulation of the panel manufacturing process and the structural behavior of the panels.
研制了一种基于间隔机织物的新型板材。一种由玻璃纤维粗纱和热塑性基质制成的稳定的复合胶带被用作输入材料。这些复合带首先与一对齿轮在高温下形成,以使它们具有三维形状以供纬纱插入。齿轮的几何形状取决于最终面板的结构。其次,用这种方法制备的复合带在织布机上进一步加工,制成间隔织物。最后,间隔织物与热固性或热塑性基质结合形成最终面板。建立了基于壳单元的细观有限元模型,并将其应用于板件制造过程和结构性能的模拟。
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引用次数: 0
Non-Periodicity Challenges in Modelling and Experimental Testing of 3D Woven Composites 三维编织复合材料建模和实验测试中的非周期性挑战
Pub Date : 1900-01-01 DOI: 10.23967/composites.2021.071
B. El Said, S. Hallett
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引用次数: 0
On the Numerical Modeling and Validation of Fracture Mechanics for Printed Electronics Composites. 印刷电子复合材料断裂力学的数值模拟与验证。
Pub Date : 1900-01-01 DOI: 10.23967/composites.2021.002
M. Linke, T. Genco, R. Lammering
During the service life of all kinds of structures (e.g. aircrafts, wind turbines) the structural integrity is a key factor for safe performance. Due to the increasing use of fibre reinforced polymers (FRP) in various structures, there is a growing need for timely detection of non-visible damage. Since common scheduled maintenance is ineffective in terms of time and cost, the investigation of possibly viable structural health monitoring (SHM) concepts is a main research focus [1]. Integration of electrical sensors into these structures allows diagnosis about the existence and extent of damage by measuring of in-situ electrical characteristics. Nanojet printed sensors made of carbon nanotube (CNT) enriched composite materials can exhibit considerable electrical and mechanical properties for this task.
在各种结构(如飞机、风力涡轮机)的使用寿命中,结构的完整性是保证其安全性能的关键因素。由于纤维增强聚合物(FRP)在各种结构中的使用越来越多,因此越来越需要及时检测不可见的损伤。由于常规的定期维护在时间和成本方面是无效的,因此对可能可行的结构健康监测(SHM)概念的研究是一个主要的研究热点。将电传感器集成到这些结构中,可以通过测量原位电特性来诊断损坏的存在和程度。由富含碳纳米管(CNT)的复合材料制成的纳米射流打印传感器可以表现出良好的电学和力学性能。
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引用次数: 0
Predicting the Elasto-Plastic Response of Short Fiber Composites Using Deep Neural Networks Trained on Micro-Mechanical Simulations 基于微力学模拟训练的深度神经网络预测短纤维复合材料弹塑性响应
Pub Date : 1900-01-01 DOI: 10.23967/composites.2021.086
J. Friemann, B. Dashtbozorg, M. Fagerström, M. Mirkhalaf
mechanical modeling of Short Fiber Reinforced Composites (SFRC) is of anisotropy, discontinuity and orientation distribution of fibers. to accurately predict the behavior of SFRC with fiber orientations and fiber volume fractions is in the design and produc-tion of injection molded parts. constitutive
短纤维增强复合材料(SFRC)的力学模型是纤维的各向异性、不连续和取向分布。在注塑件的设计和生产中,准确地预测纤维取向和纤维体积分数对SFRC性能的影响。本构
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引用次数: 0
It‘s on a Roll: Draping Courses of Glass Fiber Fabric in a Wind Turbine Blade Mold by Means of Optimization 它在滚动:利用优化的方法对风力涡轮机叶片模具中玻璃纤维织物的悬垂过程进行研究
Pub Date : 1900-01-01 DOI: 10.23967/composites.2021.053
M. Fagerström, G.Catalanotti, C. Krogh, Jørgen A. Kepler, Johnny Jakobsen
Wind turbine blades are manufactured from light and strong composite materials. The fiber material, predominantly glass fiber non-crimp fabric (NCF), is rolled out in the blade mold in courses and subsequently infused with the resin. The blade designers will typically specify e.g. the fiber orientations and thicknesses in various regions of the blade. These instructions must be translated into what courses to be placed where in the mold while at the same time paying attention to draping effects, i.e. shearing arising from double mold curvatures. Draping on a double-curved mold can be analyzed with a kinematic draping algorithm [1], e.g. commercially available with programs such as Composites Modeler for Abaqus/CAE, Ansys ACP and Fibersim. Although simple and kinematic, the draping model can predict the draped pattern with reasonable accuracy with a low computational effort. To this end, the applicability of optimization techniques is attractive, see e.g. ref. [2] in which a Genetic Algorithm (GA) is employed. Figure 1 shows the first results of the present study on course optimization, obtained by draping a single course along the right edge of a blade section and letting a GA determine the optimal starting point, i.e. a point of zero shear, to minimize the aggregated shear angles. As it can be seen, the maximum shear angle can be decreased from 10.8 ˚ to 2.7˚ if the starting point is moved from the lower right corner to a position in the center of the course.
风力涡轮机的叶片由轻质和坚固的复合材料制成。纤维材料,主要是玻璃纤维无卷曲织物(NCF),在叶片模具中轧制成课程,随后注入树脂。叶片设计者通常会指定叶片不同区域的纤维方向和厚度。这些说明必须翻译成在模具中放置什么课程,同时注意悬垂效果,即由双模具曲率引起的剪切。双曲线模具上的悬垂可以使用运动学悬垂算法进行分析[1],例如,可通过复合材料建模器(Composites Modeler for Abaqus/CAE)、Ansys ACP和Fibersim等商用程序进行分析。该模型虽然简单且具有运动学特征,但能以较低的计算量以合理的精度预测织物的垂型。为此,优化技术的适用性是有吸引力的,例如参考文献[2],其中采用了遗传算法(GA)。图1显示了本研究的航向优化的第一个结果,通过沿叶片截面的右边缘悬垂单个航向,并让遗传算法确定最佳起点,即零剪切点,以最小化聚合剪切角。从图中可以看出,如果将起始点从右下角移动到赛道中心位置,最大剪切角可以从10.8˚减小到2.7˚。
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引用次数: 0
On a Reduced Order Fe-Model to Simulate Nonlinear Material Response in Large Composite Structures 大型复合材料结构非线性响应的降阶fe模型
Pub Date : 1900-01-01 DOI: 10.23967/composites.2021.108
M. Fagerström, G.Catalanotti, Oliver Dorn, Christian Rolffs, Sven Scheffler, Raimund Rolfes
Due to their superior lightweight potential, composites are used in a wide variety of large and slender structures such as gliders, rotor blades of wind turbines or vertical tails of transportation aircrafts. The numerical analysis of these laminated materials typically follows a layer-based approach which describes the stress-strain response of an unidirectional layer within the laminate. Advantages of this method are low experimental characterization costs. The material parameters for an unidirectional layer allow the analysis of arbitrary laminate stackings. In addition, since the position of each layer in the stacking sequence is available, the kinematic behavior of the laminate due to failure of single plies can be predicted accurately in terms of a progressive damage analysis. On the other hand taking material nonlinearities as failure modes, softening, viscoelasticity or plasticity in a
由于其优越的轻量化潜力,复合材料被广泛用于各种大型和细长的结构,如滑翔机,风力涡轮机的转子叶片或运输飞机的垂直尾翼。这些层合材料的数值分析通常遵循基于层的方法,该方法描述了层合材料内单向层的应力应变响应。该方法的优点是实验表征成本低。单向层的材料参数允许分析任意层压堆叠。此外,由于每层在堆叠序列中的位置是可用的,因此可以根据渐进损伤分析准确地预测由于单层失效而导致的层压板的运动学行为。另一方面,以材料非线性为破坏模式,以材料的软化、粘弹性或塑性为破坏模式
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引用次数: 0
Longitudinal Debonding in Unidirectional Composites: A Numerical Study of the Effect of Interfacial Properties 单向复合材料纵向脱粘:界面特性影响的数值研究
Pub Date : 1900-01-01 DOI: 10.23967/composites.2021.095
S. AhmadvashAghbash, C. Breite, M. Mehdikhani, Y. Swolfs
Fibre-matrix longitudinal debonding, governed by the interfacial shear strength and fracture toughness, alters the stress transfer mechanism in the composite by changing the stress field around the broken fiber [1]. In a majority of the fibre-matrix debonding finite element models in the literature, as in [2], the debonded length has been imposed based on the experimentally measured lengths. The simplified models typically treat the matrix as a linear elastic material and/or exclude the effects of interfacial friction and thermal residual stresses on the stress behavior of the constituents. The current work develops high-fidelity debonding models, which include the main relevant phenomena occurring in reality to perform a numerical parametric study of the interfacial properties in carbon fibre/epoxy systems in single-fiber (Figure 1a) and multi-fibre composites (Figure 1b-c). Numerical results show that the thermal residual stresses constrain the debond propagation and the interfacial friction has a significant influence on how the axial load in the broken fibre recovers (Figure 1d). Figure 1e shows the effect of fracture toughness on the stress profile for the broken fibre in the single-fibre model. It is concluded that, within the range of reported interfacial properties, for large friction coefficients (μ > 0.4) or high interfacial fracture toughnesses (GII c > 0.1 N/mm) no debonding will be developed.
纤维-基体纵向剥离受界面剪切强度和断裂韧性的支配,通过改变断裂纤维周围的应力场改变复合材料中的应力传递机制[1]。在文献中的大多数纤维矩阵脱粘有限元模型中,如[2],脱粘长度是根据实验测量的长度施加的。简化模型通常将基体视为线弹性材料,并且/或排除了界面摩擦和热残余应力对组分应力行为的影响。目前的工作开发了高保真的脱粘模型,其中包括现实中发生的主要相关现象,以对单纤维(图1a)和多纤维复合材料(图1b-c)中碳纤维/环氧树脂体系的界面特性进行数值参数研究。数值结果表明,热残余应力约束了剥离扩展,界面摩擦对断裂纤维中轴向载荷的恢复有显著影响(图1d)。图1e显示了单纤维模型中断裂韧性对断裂纤维应力分布的影响。结果表明,在所报道的界面性能范围内,大摩擦系数(μ > 0.4)或高界面断裂韧性(GII c > 0.1 N/mm)不会发生脱粘。
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引用次数: 0
Circular Microstructural Volume Elements With Periodic Boundary Conditions for Localization Problems 局部化问题中具有周期边界条件的圆形微结构体积元
Pub Date : 1900-01-01 DOI: 10.23967/composites.2021.042
Pieter Hofman, Lu Ke, Frans P. van der Meer
A common choice for multiscale modelling of the mechanical response of composites is to use periodic boundary conditions (PBCs) on square representative volume elements (RVEs). these PBCs over-constrain the response when strain localization takes place in bands that are not compatible with the imposed periodic constraints. PBCs periodicity the mapping matrix-fiber RVEs, of fibers cross edges, the of localization of circular RVEs with PBCs to obtain a micromodel with transversely isotropic response. the original formulation proposed in to the full softening response due to over-constraining when cracks reach the boundary. we propose a modification to the PBCs which allows for cracks to cross the edges.
复合材料力学响应多尺度建模的一种常见选择是在方形代表性体积单元(RVEs)上使用周期边界条件。当应变局部化发生在与强加的周期约束不兼容的频带时,这些pbc会过度约束响应。PBCs周期性地映射矩阵-光纤rve、光纤交叉边缘、圆形rve的局部化,从而获得具有横向各向同性响应的微模型。原始公式提出了裂纹到达边界时由于过度约束而产生的充分软化响应。我们建议对pbc进行修改,允许裂缝穿过边缘。
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引用次数: 0
Multiscale Modeling of Composite Laminates Delamination via Computational Homogenization 基于计算均匀化的复合材料层合板分层多尺度建模
Pub Date : 1900-01-01 DOI: 10.23967/composites.2021.040
L. Ke, F. van den Meer
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引用次数: 0
Partitioned-domain Particle-continuum Coupling Methods for Simulations of Inelastic Amorphous Polymer-Based Nanocomposites 非弹性非晶态聚合物基纳米复合材料的分域粒子连续耦合模拟方法
Pub Date : 1900-01-01 DOI: 10.23967/composites.2021.056
M. Fagerstr¨om, G. Catalanotti, Wuyang Zhao, S. Pfaller
Partitioned-domain particle-continuum coupling methods can find a compromise between accuracy and computational cost by only treating regions of specific interest at atomistic resolution while considering the remaining region at continuum resolution. Most partitioned-domain methods are designed for crystalline materials and cannot be applied to polymer-based nanocomposites (PNCs) due to their amorphous structures and inelastic mechanical behavior. We present the Capriccio method as a particle-continuum coupling technique for PNCs based on [1], which introduces artificial anchor points in the bridging domain to communicate between the particle domain and the continuum. The Capriccio method was initially limited to small deformations within the elastic regime and has been recently extended to inelastic deformation by employing a viscoelastic-viscoplastic constitutive model for the continuum [2]. This extended Capriccio method is validated by comparing its averaged stress-strain curves to coarse-grained molecular dynamics simulations of glassy polystyrene under different loading conditions. In this presentation, we further investigate the advantages and limitations of the Capriccio method in multiscale simulations of glassy silica-polystyrene nanocomposites. In addition to averaged mechanical properties, the local stress and deformation in the vicinity of silica particles are also taken into account and compared to pure coarse-grained molecular dynamics simulations.
分割域粒子-连续体耦合方法可以在精度和计算成本之间找到折衷方案,该方法只在原子分辨率下处理特定感兴趣的区域,而在连续体分辨率下考虑剩余区域。由于聚合物基纳米复合材料的非晶态结构和非弹性力学行为,大多数分域方法都是为晶体材料设计的,不能应用于聚合物基纳米复合材料。我们提出了基于[1]的Capriccio方法作为pnc的粒子-连续体耦合技术,该方法在桥接域中引入人工锚点,以在粒子域和连续体之间进行通信。Capriccio方法最初仅限于弹性区域内的小变形,最近通过采用连续介质的粘弹-粘塑性本构模型将其扩展到非弹性变形[2]。通过将该方法的平均应力-应变曲线与不同加载条件下玻璃聚苯乙烯的粗粒度分子动力学模拟结果进行比较,验证了该方法的有效性。在本报告中,我们进一步研究了Capriccio方法在玻璃硅-聚苯乙烯纳米复合材料多尺度模拟中的优点和局限性。除了平均力学性能外,还考虑了二氧化硅颗粒附近的局部应力和变形,并与纯粗粒分子动力学模拟进行了比较。
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引用次数: 0
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VIII Conference on Mechanical Response of Composites
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