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Chemical Solution to ESP Packer Penetrator Corrosion Problem ESP封隔器穿透器腐蚀问题的化学解决方案
Pub Date : 2020-01-13 DOI: 10.2523/iptc-19633-ms
Weishu Zhao, Xiao Jinjiang, Hussain Saiood, Abdulrahman B. Otaibi, Jin Huang, F. Chang
Electric Submersible Pumps (ESP) are common artificial lift equipment for boosting well productions. One of the challenges faced with ESP applications is the ESP system reliability. High percentage of ESP failures resulted from problems of packer penetrators that locate beneath the ESP packers. These failures could be attributed to the corrosion of the power delivery systems by highly corrosive chemicals and harsh downhole conditions. A method is developed to generate a low density gel system that isolates the electric connector from downhole chemicals in order to provide prolonged protections of electric connectors against corrosive environments. Mixture of low-density polymeric materials can be pumped through the bypass tubing. The mixture has lower density than downhole fluids so that it travels upwards in the wellbore. Under high temperature in the well, a rigid gel system forms and isolates the electric connector from the hostile chemicals thus providing a better protection. The rigid low density gel system was tested in the lab scale. The tested fluid system comprises of colloidal particles and thermal plastic microspheres. The colloidal particles forms a rigid gel under elevated temperature while the thermal plastic microspheres act as light weight fillers. Gelation tests are conducted under different temperature and pressure conditions. The system has a lower density than crude oil and the gelation process can be controlled by chemical concentration. Sealing effects with the presence of crude oil are tested in rusty metal pipe to imitate casing material. A wellbore injection physical simulator was also setup to observe the flow dynamics and chemical reaction that could take place in the wellbore. The field trial test was performed after a through engineering design. Coiled tubing (CT) was selected as the optimum solution for intervention and placing the fluid system. Mixture of low-density materials and gelling agent were prepared on the surface and then pumped into the targeted section utilizing 2.0" coiled-tubing (CT) nozzles. Conventional bottomhole assembly was utilized to seal the tubing section and divert the fluid system to annulus.
电潜泵(ESP)是提高油井产量的常用人工举升设备。ESP应用面临的挑战之一是ESP系统的可靠性。ESP故障的很大一部分是由于位于ESP封隔器下方的封隔器穿透器的问题造成的。这些故障可能是由于高腐蚀性化学品和恶劣的井下条件对电力输送系统的腐蚀造成的。开发了一种方法来生成低密度凝胶体系,将电连接器与井下化学物质隔离开来,从而延长电连接器在腐蚀性环境中的保护时间。低密度聚合物材料的混合物可以通过旁通管泵送。该混合物的密度比井下流体低,因此可以在井筒中向上移动。在井内高温下,刚性凝胶体系形成,将电连接器与有害化学物质隔离开来,从而提供更好的保护。在实验室规模上对刚性低密度凝胶体系进行了测试。所测试的流体系统由胶体颗粒和热塑料微球组成。胶体颗粒在高温下形成刚性凝胶,而热塑性微球作为轻质填料。在不同的温度和压力条件下进行了凝胶化试验。该体系密度低于原油,胶凝过程可通过化学浓度控制。在生锈的金属管中模拟套管材料,测试了原油存在时的密封效果。此外,还建立了井筒注入物理模拟器,以观察井筒中可能发生的流动动力学和化学反应。经过全面的工程设计,进行了现场试验。选择连续油管(CT)作为修井和放置流体系统的最佳方案。在地面制备低密度材料和胶凝剂的混合物,然后使用2.0英寸的连续油管(CT)喷嘴将其泵入目标井段。常规的井底钻具组合用于密封油管段,并将流体系统转移到环空。
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引用次数: 1
Prediction of Liquid Loading in Gas Condensate and Volatile Oil Wells for Unconventional Reservoirs 非常规油藏凝析油和挥发油井液载预测
Pub Date : 2020-01-13 DOI: 10.2523/iptc-19993-abstract
Reem Alsadoun, Mohammad Al Momen, Hongtao Luo
All producing wells experience reservoir pressure depletion which will ultimately cause production to cease. However, the accumulation of wellbore liquid known as liquid loading can reduce production at a faster rate bringing forward the end of well life. In theory, there are many works written on liquid loading in unconventional wells however, these assumptions are challenged when implemented in the field. The aim of this paper is to investigate the relationship between empirical and mechanistic methods used to determine liquid loading critical rates for volatile oil and gas condensate wells, improving liquid loading forecast workflow for future wells. The study was carried on a wide Pressure, Volume, and Temperature (PVT) window with varying compositions ranging from gas condensate to volatile oils. Wells with liquid loading exhibit sharp drops and fluctuations in production. Due to the wide variation in composition however, correlations used must be varied whilst accounting for both composition and horizontal configuration of the well. Using Nodal Analysis methods, Inflow Performance Relationships (IPR) and Vertical Lift Profile (VLP) curves were created from different correlation models fitted for multiple wells selected for this study to optimize well performance. By combining theoretical analysis and field practices for estimating liquid loading critical rate, the appropriate workflow was determined for the volatile oil and gas condensate wells. When comparing the critical rate for liquid loading calculated from theoretical methods against actual rates seen in the field, an inconsistency was observed between the two values for several wells. By establishing a relationship between field estimate and theoretical calculations, liquid loading was forecasted with greater certainty for varying PVT windows. When the liquid loading rate is determined earlier on, the production efficiency can be improved by deploying unloading measures, increasing the well’s producing life, and ultimately alleviating economic losses. By investigating, we were able to establish a suitable process to predict liquid loading critical rates for volatile oil and gas condensate wells. This workflow can be utilized by production engineers to arrange for liquid loading mitigation increasing well life and improving well economics.
所有的生产井都会经历油藏压力枯竭,最终导致生产停止。然而,井筒液体的积累(即液体载荷)会以更快的速度降低产量,从而提前油井寿命的结束。理论上,有许多关于非常规井中液体载荷的著作,然而,这些假设在现场实施时受到了挑战。本文的目的是研究用于确定挥发性油气凝析井液体载荷临界速率的经验方法和机制方法之间的关系,从而改进未来油井的液体载荷预测工作流程。该研究是在一个很宽的压力、体积和温度(PVT)窗口进行的,包括从凝析油到挥发油的不同成分。含液井的产量急剧下降和波动。然而,由于成分的差异很大,在考虑井的成分和水平结构时,所使用的相关性必须有所不同。利用节点分析方法,根据本研究选择的多口井的不同相关模型,建立了流入动态关系(IPR)和垂直举升剖面(VLP)曲线,以优化井的性能。通过理论分析和现场实践相结合,确定了适用于挥发性油气井的临界载液速率估算工作流程。当将理论方法计算的临界液体加载速率与现场实际速率进行比较时,发现有几口井的两个值不一致。通过建立现场估计和理论计算之间的关系,对不同PVT窗口的液体载荷进行了更确定的预测。在较早确定完井液载率后,可以通过采取卸油措施提高生产效率,延长油井生产寿命,最终减少经济损失。通过研究,我们能够建立一个合适的过程来预测挥发性油气凝析井的液体加载临界速率。生产工程师可以利用该工作流程来安排减少液体载荷,从而延长油井寿命,提高油井经济效益。
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引用次数: 0
Determining NOx And SOx Emissions by Soft Sensor 用软传感器测定NOx和SOx排放
Pub Date : 2020-01-13 DOI: 10.2523/iptc-20200-abstract
P. Bangert
The NOx and SOx output of a combined heat and power plant is studied with the aim of replacing the physical sensor array with a mathematical formula that can compute the emissions rather than measure them. The model is determined using machine learning from historical measurements and uses neural networks. As the model can be cheaply deployed, will not drift, and will not malfunction or fail, the model has significant added value over a physical sensor. We find that the accuracy of the model is comparable to the accuracy of the measurement and is thus suitable for a full replacement.
研究了热电联产电厂的氮氧化物和硫氧化物输出,目的是用数学公式代替物理传感器阵列,可以计算排放而不是测量它们。该模型使用机器学习从历史测量中确定,并使用神经网络。由于该模型可以廉价部署,不会漂移,不会故障或失败,因此该模型比物理传感器具有显著的附加价值。我们发现该模型的精度与测量的精度相当,因此适合全面更换。
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引用次数: 0
Gas Production Optimization Using AICV Technology 利用AICV技术优化天然气生产
Pub Date : 2020-01-13 DOI: 10.2523/iptc-20195-ms
Z. Alali, Abdullah Musharraf, M. A. El-Fattah, V. Mathiesen
The main objective of this paper to present a pragmatic approach of managing excessive surface gas production in a heterogeneous reservoir setting through implementation of autonomous inflow control valves (AICV) technology. The gas production from the field is influenced by the presence of gas cap adding extra level of reservoir heterogeneity, which need to be properly characterized and managed. The field can be characterized through integration of multiple static and dynamic data including; fluid data, dynamic pressure profile and pressure transient analysis. The area of interest with high gas production was further investigated for viable options to manage gas production and improve oil sweep conformance. AICV technology was successfully introduced in one of the horizontal wells with high GOR to shut-off unwanted gas production zones across the lateral. Results have shown that the autonomous inflow control valve (AICV) was capable of sealing off sections with high gas production at completion joint while the oil production will continue producing from other zone along the lateral ensuring optimum oil production and recovery by being oil viscosity dependent. High GOR was ultimately controlled by yielding a significant reduction in surface gas production. Additionally, this reduction was accompanied by improved oil sweep efficiency. This paper represents a viable solution to manage gas production and improve oil sweep efficiency in a heterogeneous reservoir setting associated with a free gas production. The AICV combines the best from passive inflow control device (ICD), Autonomous ICD and smart wells (ICV). This fit for purpose technology allows for autonomous oil re-production after gas breakthrough with minimal surface intervention. The AICV design is adapted to the reservoir conditions and requirements in the relevant field.
本文的主要目的是提出一种实用的方法,通过实施自主流入控制阀(AICV)技术来管理非均质油藏中过量的地面产气。气顶的存在会增加储层的非均质性,从而影响油田的产气量,需要对其进行适当的表征和管理。该场可以通过多个静态和动态数据的集成来表征,包括;流体数据,动态压力剖面和压力瞬态分析。对产气量高的区域进行了进一步的研究,以寻找可行的方案来管理产气量和提高油波及一致性。AICV技术成功应用于一口高GOR水平井,封堵了横向段不需要的产气区。结果表明,自动流入控制阀(AICV)能够在完井接头处封堵产气量高的区段,同时沿水平段继续从其他区段产油,通过不依赖油的粘度来确保最佳的产油量和采收率。通过显著降低地面产气量,最终控制了高GOR。此外,这种降低还伴随着油扫效率的提高。本文提出了一种可行的解决方案,可以在非均质储层环境中管理产气量,并提高与游离气产量相关的油波及效率。AICV结合了被动流入控制装置(ICD)、自主ICD和智能井(ICV)的优点。该技术可以实现天然气突破后的自主采油,只需最少的地面干预。AICV的设计适应了油藏条件和相关油田的要求。
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引用次数: 1
Wide-azimuth OBC Seismic Data Optimization for AVO and AVAz Analysis, Offshore Abu Dhabi, UAE 用于AVO和AVAz分析的宽方位角OBC地震数据优化,位于阿联酋阿布扎比海域
Pub Date : 2020-01-13 DOI: 10.2523/iptc-19618-ms
A. Almheiri, H. Miyamoto, M. Mahgoub
The lack of high-resolution subsurface images from poor seismic imaging quality leads to inaccurate AVO/AVAz analysis and fault interpretation, which are critical for reserves estimation and de-risking any imminent drilling decisions. In a developing filed, acquiring and processing a new seismic data often falls outside the time frame of ongoing field development, as it will require great efforts in overcoming logistics challenges along with additional costs. In this case study, in offshore Abu Dhabi, revisiting the vintage data with careful and detailed reprocessing whilst utilizing the latest technologies has proven to be an effective, practical and cost-efficient method in improving the fault resolution and reservoir characterization. In this case study, it is observed that the deeper events in the vintage data were masked by the strong surface wave energy. The irregular acquisition geometry of the seismic data caused the aliasing of the surface wave. The application of harsh de-noising techniques in the vintage processing further deteriorated the fault definition. Thus, to tackle the aliasing problem, 5D trace densification and regularization was applied to increase the input data and create a de-aliased surface wave model. This allowed for subsequent subtraction of the strong surface wave, without damaging the body wave. Further cascaded surface wave attenuation algorithm improved the image quality. Modern fault preserving residual noise attenuation was applied along with 5D Fourier reconstruction mitigated the residual noise content. It has been proven in the case study that multi-dimensional data densification and 5D reconstruction of the signal enhanced the fault delineation. By leveraging the modern signal-processing innovations, the final results produced a better overall reflection image focused on the angle/azimuth stacks suitable for fault interpretation, AVO and AVAz analysis. In conclusion, poorly vintage seismic data has been shown to possess a high value despite its irregular geometry and low resolution.
由于地震成像质量差,缺乏高分辨率的地下图像,导致AVO/AVAz分析和断层解释不准确,这对于储量估计和降低即将进行的钻井决策的风险至关重要。在开发中的油田中,获取和处理新的地震数据通常超出了正在进行的油田开发的时间框架,因为它需要付出巨大的努力来克服物流挑战以及额外的成本。在阿布扎比海上油田的案例研究中,利用最新技术,通过仔细、详细的再处理,重新访问古数据,是一种有效、实用、经济的方法,可以提高断层分辨率和油藏特征。在这个案例研究中,我们观察到古数据中较深的事件被强表面波能量所掩盖。由于地震资料采集几何形状不规则,造成了表面波的混叠。粗糙的去噪技术在vintage处理中的应用进一步恶化了故障的定义。因此,为了解决混叠问题,采用5D轨迹致密化和正则化来增加输入数据并创建去混叠的表面波模型。这样就可以在不破坏体波的情况下,随后减去强表面波。进一步的级联表面波衰减算法提高了图像质量。采用现代故障保持残馀噪声衰减和5D傅里叶重构方法减轻残馀噪声含量。实例研究表明,数据的多维密度化和信号的5D重构增强了断层圈定效果。通过利用现代信号处理技术的创新,最终结果产生了更好的整体反射图像,聚焦于适合断层解释、AVO和AVAz分析的角度/方位角叠加。综上所述,尽管古地震资料的几何形状不规则,分辨率低,但古地震资料具有很高的价值。
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引用次数: 0
A Novel, Cost Effective and Easily Scaled Solution for On-Site Treatment of Oily Wastes 一种新颖、经济、易于规模化的油类废物现场处理解决方案
Pub Date : 2020-01-13 DOI: 10.2523/19951-ms
D. Thomas, Paul Bireta, Kevin McVey, D. Segal, M. Hudson, Bu-Hulaiyem Sami, Sabadell Gabriel
Treatment and management of oil-impacted wastes (e.g. tank bottoms, clarifier or pit sludge, oil-impacted soils) poses significant technical and financial challenges at exploration and production (E&P) facilities. Often these materials are distant from waste disposal or treatment facilities or are inaccessible to the equipment necessary for treatment. Further, the size of treatment facilities and associated costs may make treatment of these wastes unviable. Heated Overland Thermal Treatment Pad (Hottpad), is a novel, cost-effective and easily scaled solution for oil impacted wastes at E&P sites that has been developed and field demonstrated. Hottpad consists of a metal pad with metal or dirt-bermed walls, which is then covered with oily waste material or oil-impacted soil for subsequent treatment via smouldering combustion. Since initial deployment in 2016, the technology has been further improved and refined to target two applications of interest; i) small, portable systems designed for treatment of stranded wastes and ii) centralized, bespoke scale treatment facilities. Both systems are designed for on-site treatment with conversion of wastes to materials suitable for reuse. The current Hottpad configuration is the culmination of more than 8 years of collaborative research, technology development, refinement and improvement. Hottpad has been demonstrated to be highly effective at meeting remediation goals, is cost-effective, and is a more sustainable and lower risk alternative to the traditional means of treatment that rely on off-site transport of impacted materials.
处理和管理受石油影响的废物(如罐底、澄清池或坑污泥、受石油影响的土壤)对勘探和生产(E&P)设施构成了重大的技术和财务挑战。这些材料往往远离废物处置或处理设施,或者无法使用必要的处理设备。此外,处理设施的规模和相关费用可能使这些废物的处理变得不可行。加热陆上热处理垫(hotpad)是一种新颖、经济、易于扩展的解决方案,适用于勘探开发现场的受石油影响的废物。热垫由金属衬垫和金属或污垢衬垫组成,然后用含油废物或受油影响的土壤覆盖,通过阴燃进行后续处理。自2016年首次部署以来,该技术已进一步改进和完善,针对两种感兴趣的应用;I)设计用于处理滞留废物的小型便携式系统和ii)集中式定制规模处理设施。这两个系统都是为现场处理而设计的,将废物转化为适合再使用的材料。目前的hotpad配置是超过8年的合作研究,技术开发,改进和改进的高潮。事实证明,hotpad在实现修复目标方面非常有效,具有成本效益,是一种更可持续、风险更低的传统处理方式,而传统的处理方式依赖于受影响材料的非现场运输。
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引用次数: 4
Integrated Geophysical & Geological Modeling to Conquer World-Class E&P Difficulties on Qinghai-Tibet Plateau 克服青藏高原世界级勘探开发难题的物探地质综合建模
Pub Date : 2020-01-13 DOI: 10.2523/iptc-19650-ms
Yongcang Dong, Chenqing Tan, Haifeng Wang, Yanming Tong, Yongsheng Wang, Chuan Wu, B. Guan
The Qaidam Basin is located in the northeastern part of the Qinghai-Tibet Plateau (or Tibetan Plateau). It is the world's highest altitude petroliferous basin (the altitude is usually more than 3000m above sea level). But this basin is more famous for its ‘double complex’ in terms of surface and subsurface structures. Our study areas, YingXi and YingZhong are located at the southwest of YingXiongling structural belt within the Qaidam basin. From the , we can see the "double complex" structures very clearly. The surface is full of wind erosion mountains . The serious elevation variation proposes huge challenge for seismic data acquisition, statics correction and near surface modeling. Meanwhile the subsurface is thrusted severely . The shallow part is thrusted with detachment faults and mainly comprised of severely deformed fold and Shizgou fault, which is the main fault of the survey. The horizon offset across it is usually quite large up to 2km. The study zone is more than 4000m deep where it is thrusted into imbricate fans with very strong overlying structural disturbing. The structure is cut by several groups of low angle faults. This kind of geological condition may produce quite good traps for oil and gas. Besides the overlying salt layers of the study zone extend to certain range which can be very good seal to prevent the oil and gas from migrating upward along Shizgou fault. These extremely complex geological situations cause a series of world-class E&P difficulties, such as how to obtain better seismic image, where to drill exploration wells, how to design and drill horizontal development wells with higher success rate, and how to submit OOIP or Reserve to the country for so complex region, etc. But to solve these difficulties, one thing is the key, i.e. the accurate structural delineation. This also the final goal of our work. In this paper we will discuss and show how we reach it by integrated Geophysical & Geological modeling.
柴达木盆地位于青藏高原东北部。它是世界上海拔最高的含油气盆地(海拔高度通常在3000米以上)。但这个盆地更出名的是它在地表和地下构造方面的“双重复合体”。研究区英西、英中位于柴达木盆地颖雄岭构造带西南部。从图中,我们可以很清楚地看到“双复合体”结构。地表布满了风蚀山脉。严重的高程变化对地震资料采集、静校正和近地表模拟提出了巨大的挑战。同时地下逆冲严重。浅部为逆冲滑脱断裂,主要由严重变形褶皱和石沟断裂组成,石沟断裂是本次调查的主要断裂。横过它的地平线偏移通常相当大,可达2公里。研究区深度超过4000米,在那里它被推入具有很强上覆结构扰动的叠瓦扇。该构造被几组低角度断裂切割。这种地质条件可能形成较好的油气圈闭。此外,研究带的上覆盐层延伸到一定范围,可以起到很好的密封作用,防止油气沿石沟断裂向上运移。这些极其复杂的地质情况造成了一系列世界级的勘探开发难题,如如何获得更好的地震图像,在哪里钻探井,如何设计和钻出更高成功率的水平开发井,以及如何为如此复杂的地区向国家提交OOIP或Reserve等。但要解决这些困难,有一点是关键,即准确的结构描绘。这也是我们工作的最终目标。在本文中,我们将讨论并展示如何通过综合地球物理和地质建模来达到这一目标。
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引用次数: 3
Augmented AI Framework for Well Performance Prediction and Opportunity Identification in Unconventional Reservoirs 增强型人工智能框架用于非常规油藏油井动态预测和机会识别
Pub Date : 2020-01-13 DOI: 10.2523/iptc-20099-ms
H. Darabi, Xiang Zhai, A. Kianinejad, Zheren Ma, D. Castineira, R. Toronyi
Many important business decisions and planning in unconventional reservoirs rely on a reliable forecast on well performance. Common practices like statistical type curves, analytical methods, and numerical simulation are not well suited to incorporate all the complexities involving rock/fluid properties, geological parameters, artificial lift systems, well and completion designs, etc. In this work, we introduce a novel "Augmented AI" (Artificial Intelligence) workflow for reliable forecasting of unconventional well performance and show its impact on decision making. Augmented AI represents smart integration of artificial intelligence and domain knowledge. In the application of well performance forecast, a smart DCA algorithm automatically estimates the short- and long-term performance of the historical wells; a spectrum of well attributes are aggregated/transformed with the consideration of uncertainty and robustness for training and prediction. Boosting and bootstrap tree-based models are ensembled to maximize the model generalization capability. In contrast to the commonly seen black-box modeling practices, the factor-specific impacts are deconvoluted, allowing for validation of the underlying physics. Furthermore, this gives guidelines for future well planning and completion designs. A case study is presented, where the workflow is implemented. Multi-disciplinary data (logs, completions, maps, fluid properties, etc.) from thousands of wells were integrated. During the feature engineering step, raw data was converted to a set of meaningful parameters leveraging the domain knowledge. As an example, some of the features were combined, some were transformed, and others were normalized. Then a machine learning model was created using an ensemble approach. The models showed a good model accuracy on the training, testing, and validation dataset. Leveraging the predictive model, thousands of field development opportunities including new vertical wells, new horizontal wells, recompletions, and completion optimization were identified that resulted in increased production, increased reserves, and improved capital efficiency. Using the model explanation techniques, the impact of various parameters on the well performance was quantified that resulted in best practices for future drilling and completion design.
非常规油藏中许多重要的商业决策和规划都依赖于对油井动态的可靠预测。常用的方法,如统计类型曲线、分析方法和数值模拟等,并不适用于包括岩石/流体性质、地质参数、人工举升系统、井和完井设计等在内的所有复杂性。在这项工作中,我们引入了一种新的“增强AI”(人工智能)工作流程,用于可靠地预测非常规井的动态,并展示了它对决策的影响。增强人工智能是人工智能与领域知识的智能集成。在井动态预测应用中,采用智能DCA算法自动估计历史井的短期和长期动态;在考虑不确定性和鲁棒性的情况下,对一系列井属性进行聚合/转换,以进行训练和预测。为了最大限度地提高模型的泛化能力,将基于提升和自举树的模型集成在一起。与常见的黑盒建模实践相反,特定因素的影响是去卷积的,允许对底层物理进行验证。此外,这为未来的井规划和完井设计提供了指导。给出了一个案例研究,其中实现了工作流。整合了来自数千口井的多学科数据(测井、完井、地图、流体性质等)。在特征工程步骤中,利用领域知识将原始数据转换为一组有意义的参数。作为一个例子,一些特征被组合起来,一些特征被转换,另一些特征被归一化。然后,使用集成方法创建了机器学习模型。该模型在训练、测试和验证数据集上显示出良好的模型精度。利用该预测模型,发现了数千个油田开发机会,包括新直井、新水平井、再完井和完井优化,从而增加了产量、增加了储量,提高了资本效率。利用模型解释技术,可以量化各种参数对井性能的影响,从而为未来的钻井和完井设计提供最佳实践。
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引用次数: 2
Coiled Tubing Gas Lift: An Innovative Solution for Reviving Dead Wells in Southern Pakistan 连续油管气举:巴基斯坦南部开采死井的创新解决方案
Pub Date : 2020-01-13 DOI: 10.2523/19930-abstract
Aizaz Khalid, N. Molero, Ghassan Hassan, Eric Lovie, Rao Shafin Ali Khan
In southern Pakistan, most wells in mature fields do not flow naturally and require delivery of supplemental energy into the wellbore through an artificial lift system. The existing portfolio of techniques, however, faces technical and economic challenges. Operators have tried numerous methods of deliquification such as soap injection, jet pumps, electrical submersible pumps, and conventional gas lift (GL). Those solutions differ in methodology and efficiency, but they unfortunately have failed either technically or economically in Pakistan. Because reviving dead wells is key to maximizing production with the most efficient and cost-effective method in Pakistan, a detailed screening of candidate wells was carried out to identify innovative artificial lift solutions. The deployment of GL valves using coiled tubing (CT) soon emerged as the best option, because it offered the highest returns in a cost-benefit analysis. Coiled tubing gas lift (CTGL) is a rigless solution that enables setting GL valves at the required depth, during any stage of a well life. It allows gas to be injected through CT with production through the CT-to-tubing annulus. This technology is also retrievable and replaceable when needed. Two pilot wells, that had been shut in since 2015, were selected from four shortlisted candidates through nodal analysis. Each system consisted of one CT string with multiple stations of unloading and orifice valves, spaced out at depths engineered to maximize each well’s productivity. In addition to a GL valve, each station included two CT external connectors and one self-aligning connector, which enabled efficient and safe connection between both CT ends during the deployment of the CTGL station. Additionally, specific CT pressure control equipment and wellhead adapters were used to secure and hang the CT string in the production tree and provide connection with the gas injection facilities at the surface. The first installation was conducted in a vertical well originally completed 4 1/2-in. monobore, deploying 1 1/2-in. CT string with four CTGL stations. The second installation was performed with 1 1/4-in. CT and five CTGL stations in a well originally completed with 7-in. liner and 2 7/8-in. production tubing. The wells were commissioned using existing surface infrastructure and were unloaded smoothly until the production stabilized at optimum rates near 420 B/D and 325 B/D respectively. This innovative artificial lift technique represents an effective and economical solution to restart production in mature fields where conventional artificial lift methods challenge well economics. This approach greatly rests on a thorough candidate selection process. The design and installation of two new CTGL systems was a first in the Middle East region and helped identify numerous best practices and lessons learned, which will speed up implementation of the methodology in other parts of the world.
在巴基斯坦南部,成熟油田的大多数井都不是自然流动的,需要通过人工举升系统将补充能量输送到井筒中。然而,现有的技术组合面临着技术和经济方面的挑战。作业者已经尝试了许多液化方法,如皂液注入、喷射泵、电潜泵和常规气举(GL)。这些解决办法在方法和效率上各不相同,但不幸的是,它们在巴基斯坦无论是技术上还是经济上都失败了。在巴基斯坦,利用最高效、最具成本效益的方法恢复死井是实现产量最大化的关键,因此对候选井进行了详细筛选,以确定创新的人工举升解决方案。使用连续油管(CT)部署GL阀很快成为最佳选择,因为从成本效益分析来看,它提供了最高的回报。连续油管气举(CTGL)是一种无需钻机的解决方案,可以在井寿命的任何阶段将GL阀设置在所需的深度。它允许气体通过连续油管注入,并通过CT到油管环空进行生产。该技术在需要时也是可回收和可替换的。通过节点分析,从4口候选井中选出了自2015年以来关闭的2口试验井。每个系统由一个连续油管串组成,有多个卸载站和孔板阀,在设计的深度上间隔,以最大限度地提高每口井的产能。除了GL阀外,每个站还包括两个连续油管外部连接器和一个自对准连接器,在CTGL站部署期间,可以在连续油管两端之间实现高效、安全的连接。此外,使用特定的连续油管压力控制设备和井口适配器将连续油管管柱固定并悬挂在采油树上,并与地面注气设施连接。第一次安装是在一口原本完成的4 1/2-in直井中进行的。Monobore,部署1 1/2英寸。连续油管有四个CTGL站。第二次安装使用了1 1/4-in。在一口最初使用7寸完井的井中,使用了CT和5个CTGL站。尾管和2 7/8-in生产油管。这两口井使用现有的地面基础设施进行调试,并顺利卸载,直到产量分别稳定在420桶/天和325桶/天左右的最佳速率。这种创新的人工举升技术为成熟油田的重新生产提供了一种有效且经济的解决方案,传统的人工举升方法对油井的经济效益提出了挑战。这种方法在很大程度上依赖于一个彻底的候选人选拔过程。两个新的CTGL系统的设计和安装是中东地区的第一个,并有助于确定许多最佳做法和吸取的经验教训,这将加速世界其他地区实施该方法。
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引用次数: 1
A Holistic Approach to Achieve a Successful Liner Cement in Gas Bearing Early Cretaceous Formations in South Iraq 在伊拉克南部早白垩世含气地层中成功实现尾管固井的整体方法
Pub Date : 2020-01-13 DOI: 10.2523/iptc-19928-abstract
M. Cárdenas, Amir Galaby, O. Cengiz, Mustafa Al-Rubaye, Melvin John, D. Ponomareva, M. Antonov
Obtaining a good cement bond is a continuous challenge, especially if the well being cemented is a high-pressure exploration gas well, and it is one of the very few gas wells drilled in the country. Poor adherence to the casing and the formation, channeling due to gas migration and microannulus are some of the main risks that could result in a poor cement job. Achieving zonal isolation and a good cement sheath protecting the 7-inch liner turned out to be an objective missed for the first two wells of the campaign, compromising the long-term supply of gas to the South region of Iraq. To solve the situation, it was necessary to implement something more than a mere cementing additive; it required a multifactor analysis with an experienced multidisciplinary team. A set of good drilling practices, proper drilling fluids, proven cementing techniques and new technology slurries were combined to improve the precious results. To obtain a sound cement quality log, the well engineering department teamed up with cementing experts, drilling fluids specialists, liner hanger company representatives and operations personnel. With effective meetings, proper risk assessment and visible leadership, the team generated a series of initiatives that included: drilling hydraulics optimization, mud weight selection, drilling practices re-definition, liner hanger procedure adjustments and cementing slurry design. As a result, the borehole caliper was significantly improved, the liner hanger allowed full rotation while cementing, cement returns were observed above the liner top after the job, no evidence of gas migration was observed and the CBL-VDL-USIT log showed a remarkable improvement in the two jobs where the engineering initiatives were applied. Being able to achieve a positive proof on cementing integrity, one of the most important acceptance criteria for the National Oil Company (NOC) regulation entity, enhanced the trust on the technical experts of the engineering team to deliver solutions of complex problems.
获得良好的固井胶结是一个持续的挑战,特别是如果正在固井的井是高压勘探气井,并且它是该国极少数已钻井的气井之一。与套管和地层的粘附性差、气体运移引起的窜流和微环空是导致固井效果不佳的主要风险。结果表明,前两口井未能实现层间隔离和良好的水泥环保护7英寸尾管,从而影响了伊拉克南部地区的长期天然气供应。为了解决这种情况,有必要实施一些不仅仅是固井添加剂的东西;它需要一个经验丰富的多学科团队进行多因素分析。一套良好的钻井作业、合适的钻井液、成熟的固井技术和新技术泥浆相结合,提高了宝贵的结果。为了获得可靠的固井质量测井数据,井工程部门与固井专家、钻井液专家、尾管悬挂公司代表和作业人员合作。通过有效的会议、适当的风险评估和明确的领导,该团队制定了一系列举措,包括:钻井液压系统优化、泥浆重量选择、钻井作业重新定义、尾管悬挂程序调整和固井泥浆设计。结果,井眼测径器得到了显著改善,尾管悬挂器在固井时可以完全旋转,作业后尾管顶部观察到固井回流,没有观察到气体运移的证据,CBL-VDL-USIT测井显示,在实施工程措施的两个作业中,井眼测径器得到了显著改善。固井完整性是国家石油公司(NOC)监管机构最重要的验收标准之一,能够获得固井完整性的正面证明,增强了对工程团队技术专家提供复杂问题解决方案的信任。
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引用次数: 0
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Day 1 Mon, January 13, 2020
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