首页 > 最新文献

The Science, Automation, and Control of Material Processes Involving Coupled Transport and Rheology Changes最新文献

英文 中文
Cavity Pressure and Part Quality in the Injection Molding Process 注射成型过程中的型腔压力与零件质量
D. C. Angstadt, J. Coulter
Extensive research has been conducted in an attempt to develop reliable models or indicators for determining product quality based on process information. Relationships between part quality and process variables such as nozzle temperature, hydraulic pressure and cavity pressure have been established using methods such as statistical process control, regression analysis and artificial neural networks. Ideally, these models would be used to determine part quality without direct inspection. If a level of confidence equivalent to that obtained by traditional methods (e.g., SQC) could be achieved, “quality by inspection” could be eliminated. Two drawbacks to these models are that they are specific to the machine/mold/polymer (M/M/P) combination being studied and they require a significant amount of “up-front” process data for model formulation. A method for “normalizing” pressure data obtained from a range of machine/mold/polymer configurations to yield essentially one curve or attribute denoting acceptable part quality would greatly enhance the utility of P-t data in a manufacturing setting. The objective of the present research is to examine the effects on the temporal cavity pressure due to changes in the mold geometry and to investigate methods for obtaining generic pressure data for various geometries. Cavity pressure data was collected using geometric inserts fitted into a standard ASTM tensile specimen cavity. The pressure data was analyzed to determine the correlation between cavity pressure and part quality for three part geometries studied. A discussion of the utility of the pressure is presented and an attempt is made to find a geometry independent cavity pressure attribute for use in determining part quality.
已经进行了广泛的研究,试图开发可靠的模型或指标,以确定基于过程信息的产品质量。利用统计过程控制、回归分析和人工神经网络等方法建立了零件质量与喷嘴温度、液压压力和腔压力等工艺变量之间的关系。理想情况下,这些模型将用于确定零件质量,而无需直接检查。如果可以达到与传统方法(如SQC)所获得的置信度相当的水平,则可以消除“检验质量”。这些模型的两个缺点是,它们是特定于正在研究的机器/模具/聚合物(M/M/P)组合的,并且它们需要大量的“预先”过程数据来进行模型制定。一种“规范化”从一系列机器/模具/聚合物配置中获得的压力数据的方法,基本上可以产生一条表示可接受零件质量的曲线或属性,这将大大提高P-t数据在制造环境中的效用。本研究的目的是研究由于模具几何形状的变化对时间腔压力的影响,并研究获得各种几何形状的通用压力数据的方法。型腔压力数据收集使用几何插入安装到标准ASTM拉伸试样腔。对所研究的三种零件几何形状的压力数据进行了分析,确定了型腔压力与零件质量之间的相关性。讨论了压力的效用,并试图找到一个与几何无关的空腔压力属性,用于确定零件质量。
{"title":"Cavity Pressure and Part Quality in the Injection Molding Process","authors":"D. C. Angstadt, J. Coulter","doi":"10.1115/imece1999-1249","DOIUrl":"https://doi.org/10.1115/imece1999-1249","url":null,"abstract":"\u0000 Extensive research has been conducted in an attempt to develop reliable models or indicators for determining product quality based on process information. Relationships between part quality and process variables such as nozzle temperature, hydraulic pressure and cavity pressure have been established using methods such as statistical process control, regression analysis and artificial neural networks. Ideally, these models would be used to determine part quality without direct inspection. If a level of confidence equivalent to that obtained by traditional methods (e.g., SQC) could be achieved, “quality by inspection” could be eliminated. Two drawbacks to these models are that they are specific to the machine/mold/polymer (M/M/P) combination being studied and they require a significant amount of “up-front” process data for model formulation. A method for “normalizing” pressure data obtained from a range of machine/mold/polymer configurations to yield essentially one curve or attribute denoting acceptable part quality would greatly enhance the utility of P-t data in a manufacturing setting. The objective of the present research is to examine the effects on the temporal cavity pressure due to changes in the mold geometry and to investigate methods for obtaining generic pressure data for various geometries. Cavity pressure data was collected using geometric inserts fitted into a standard ASTM tensile specimen cavity. The pressure data was analyzed to determine the correlation between cavity pressure and part quality for three part geometries studied. A discussion of the utility of the pressure is presented and an attempt is made to find a geometry independent cavity pressure attribute for use in determining part quality.","PeriodicalId":410594,"journal":{"name":"The Science, Automation, and Control of Material Processes Involving Coupled Transport and Rheology Changes","volume":"37 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"1999-11-14","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"114676255","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 4
Characterization of Permeability for Solid Freeform Fabricated Porous Structures 固体自由成形多孔结构的渗透性表征
M. Erdal, Levent Ertoz, S. Güçeri
Fused deposition based solid freeform fabrication technique allows manufacturing of potential functional preforms for subsequent Resin Transfer Molding. In this study, the transport property (permeability) of solid freeform fabricated porous preform geometries are investigated. Specifically the effect of pore geometry and network on the permeability is sought. Wet (saturated) permeability experiments were performed for various pore geometries with different viscosity liquids. For all fluids and preform structures investigated in this study, the porous flow exhibited Darcian behavior. The permeability is affected by changes in order of magnitude of fluid viscosity, the effect considerably significant in low porosity preforms. Current work concentrates on dry permeability measurement and development of numerical permeability models for ordered pore geometries (as produced through SFF) that will be compared with experimental results.
基于熔融沉积的固体自由成形制造技术允许为后续的树脂传递成型制造潜在的功能预成型。本文研究了固体自由成形多孔预制体的输运特性(渗透率)。具体来说,研究了孔隙几何形状和网状结构对渗透率的影响。湿(饱和)渗透率实验对不同的孔隙几何形状和不同粘度的液体进行了研究。对于本研究中研究的所有流体和预制体结构,多孔流动均表现出达西安行为。渗透率受流体粘度变化的影响,这种影响在低孔隙度预制件中尤为显著。目前的工作集中在干渗透率测量和有序孔隙几何(通过SFF产生)的数值渗透率模型的发展,这些模型将与实验结果进行比较。
{"title":"Characterization of Permeability for Solid Freeform Fabricated Porous Structures","authors":"M. Erdal, Levent Ertoz, S. Güçeri","doi":"10.1115/imece1999-1254","DOIUrl":"https://doi.org/10.1115/imece1999-1254","url":null,"abstract":"\u0000 Fused deposition based solid freeform fabrication technique allows manufacturing of potential functional preforms for subsequent Resin Transfer Molding. In this study, the transport property (permeability) of solid freeform fabricated porous preform geometries are investigated. Specifically the effect of pore geometry and network on the permeability is sought. Wet (saturated) permeability experiments were performed for various pore geometries with different viscosity liquids. For all fluids and preform structures investigated in this study, the porous flow exhibited Darcian behavior. The permeability is affected by changes in order of magnitude of fluid viscosity, the effect considerably significant in low porosity preforms. Current work concentrates on dry permeability measurement and development of numerical permeability models for ordered pore geometries (as produced through SFF) that will be compared with experimental results.","PeriodicalId":410594,"journal":{"name":"The Science, Automation, and Control of Material Processes Involving Coupled Transport and Rheology Changes","volume":"254 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"1999-11-14","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"130421224","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 3
Effect of Matrix Alloying and Reinforcement Coating on Porosity Nucleation in Metal-Matrix Composites 基体合金化和增强涂层对金属基复合材料气孔成核的影响
O. Ilegbusi, Jijin Yang
The mechanism of porosity nucleation in pressure infiltration casting of metal matrix composites is investigated. Five interfacial configurations are considered for a variety of matrix/reinforcement systems. Interfaces with negative curvature such as cavity are found to be potential sites for porosity formation. The Al/Al2O3 system is most susceptible to porosity nucleation for the systems considered. Appropriate matrix alloying such as Mg in Al/Al2O3 system, and Mg and Cu in Al/SiC system and reinforcement coating such as Cu coating on SiC, could be effective for suppressing porosity formation.
研究了金属基复合材料压渗铸造过程中气孔形核的形成机制。对于各种基体/增强体系,考虑了五种界面配置。具有负曲率的界面(如空腔)是孔隙形成的潜在场所。在所考虑的体系中,Al/Al2O3体系最容易发生孔隙成核。适当的基体合金如Al/Al2O3体系中的Mg和Al/SiC体系中的Mg和Cu,以及增强涂层如SiC上的Cu涂层,可以有效地抑制孔隙的形成。
{"title":"Effect of Matrix Alloying and Reinforcement Coating on Porosity Nucleation in Metal-Matrix Composites","authors":"O. Ilegbusi, Jijin Yang","doi":"10.1115/imece1999-1250","DOIUrl":"https://doi.org/10.1115/imece1999-1250","url":null,"abstract":"\u0000 The mechanism of porosity nucleation in pressure infiltration casting of metal matrix composites is investigated. Five interfacial configurations are considered for a variety of matrix/reinforcement systems. Interfaces with negative curvature such as cavity are found to be potential sites for porosity formation. The Al/Al2O3 system is most susceptible to porosity nucleation for the systems considered. Appropriate matrix alloying such as Mg in Al/Al2O3 system, and Mg and Cu in Al/SiC system and reinforcement coating such as Cu coating on SiC, could be effective for suppressing porosity formation.","PeriodicalId":410594,"journal":{"name":"The Science, Automation, and Control of Material Processes Involving Coupled Transport and Rheology Changes","volume":"36 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"1999-11-14","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"116020620","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Effect of Si-Al Alloy on Kinetics of Reaction-Bonded SiC Infiltration Process Si-Al合金对反应结合SiC渗渗过程动力学的影响
O. Ilegbusi, Jijin Yang
The kinetics of reaction-bonded SiC infiltration process utilizing Si-Al matrix has been investigated theoretically using a modified Washburn model. The effect of alloy composition and temperature on infiltration has been quantified. The resulting characteristics depend on alloy composition of the secondary metallic phase. Specifically, aluminum generally suppresses the infiltration rate. Increasing the temperature enhances both the infiltration capacity and reaction rate.
采用改进的Washburn模型,从理论上研究了硅铝基体反应结合SiC渗透过程的动力学。量化了合金成分和温度对渗渗的影响。所得到的特性取决于次级金属相的合金成分。具体来说,铝一般会抑制渗透速率。提高温度可以提高渗透能力和反应速率。
{"title":"Effect of Si-Al Alloy on Kinetics of Reaction-Bonded SiC Infiltration Process","authors":"O. Ilegbusi, Jijin Yang","doi":"10.1115/imece1999-1255","DOIUrl":"https://doi.org/10.1115/imece1999-1255","url":null,"abstract":"\u0000 The kinetics of reaction-bonded SiC infiltration process utilizing Si-Al matrix has been investigated theoretically using a modified Washburn model. The effect of alloy composition and temperature on infiltration has been quantified. The resulting characteristics depend on alloy composition of the secondary metallic phase. Specifically, aluminum generally suppresses the infiltration rate. Increasing the temperature enhances both the infiltration capacity and reaction rate.","PeriodicalId":410594,"journal":{"name":"The Science, Automation, and Control of Material Processes Involving Coupled Transport and Rheology Changes","volume":"29 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"1999-11-14","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"117039136","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Prediction of Phase Segregation During Mold Filling of Semi-Solid Slurries 半固态浆料充型时相偏析的预测
M. D. Mat, O. Ilegbusi
Phase segregation during the mold filling of semisolid slurry (Sn-15%Pb) is numerically investigated under non-isothermal conditions. The effects of operating parameters on the phase segregation including inlet velocity, initial solid fraction, heat transfer rate, mold geometry are considered. The semi-solid slurry is considered a non-Newtonian fluid below a critical solid fraction (fcr) and a viscoplastic medium saturated with liquid phase above the critical solid fraction. A group of particles are introduced at the mold inlet and phase segregation is studied by following the trajectories of these particles. The sharp property change at the slurry air interface is resolved with Van Leer numerical method. It is found that phase segregation is significantly affected by processing parameter. The segregation decreases with high inlet velocity, low heat transfer rate from the mold wall and cylindrical mold geometry.
对非等温条件下Sn-15%Pb半固态浆料充型过程中的相偏析进行了数值研究。考虑了进口速度、初始固相分数、传热速率、模具几何形状等操作参数对相偏析的影响。半固态泥浆被认为是低于临界固体分数(fcr)的非牛顿流体和高于临界固体分数的饱和液相粘塑性介质。在模具进口处引入一组颗粒,并通过跟踪这些颗粒的运动轨迹来研究相偏析。采用Van Leer数值方法解决了料浆空气界面处的剧烈性质变化。研究发现,工艺参数对相偏析有显著影响。高进口速度、低模壁换热率和圆柱形模具几何形状降低了偏析。
{"title":"Prediction of Phase Segregation During Mold Filling of Semi-Solid Slurries","authors":"M. D. Mat, O. Ilegbusi","doi":"10.1115/imece1999-1257","DOIUrl":"https://doi.org/10.1115/imece1999-1257","url":null,"abstract":"\u0000 Phase segregation during the mold filling of semisolid slurry (Sn-15%Pb) is numerically investigated under non-isothermal conditions. The effects of operating parameters on the phase segregation including inlet velocity, initial solid fraction, heat transfer rate, mold geometry are considered. The semi-solid slurry is considered a non-Newtonian fluid below a critical solid fraction (fcr) and a viscoplastic medium saturated with liquid phase above the critical solid fraction. A group of particles are introduced at the mold inlet and phase segregation is studied by following the trajectories of these particles. The sharp property change at the slurry air interface is resolved with Van Leer numerical method. It is found that phase segregation is significantly affected by processing parameter. The segregation decreases with high inlet velocity, low heat transfer rate from the mold wall and cylindrical mold geometry.","PeriodicalId":410594,"journal":{"name":"The Science, Automation, and Control of Material Processes Involving Coupled Transport and Rheology Changes","volume":"24 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"1999-11-14","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"123802561","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Design and Operation of a Droplet Deposition System for Freeform Fabrication of Metal Parts 金属零件自由成形用液滴沉积系统的设计与运行
A. Tseng, M. H. Lee, B. Zhao
Based on a linear stability theory for liquid jets, the design of a droplet generator system is presented for freeform fabrication. The linear stability theory of forming droplets is first reviewed and its suitability to the present droplet deposition system is then discussed. The analytical formulae for predicting droplet size and break-up length at optimal conditions are developed. Based on the present formulation, a droplet generator is designed and built to make wax and tin alloy droplets. Experiments have been conducted at a wide range of jet velocities, frequencies, and droplet sizes. Good agreements are found between the analytical predictions based on the linear theory and experimental results. It has also been found that using the present design and procedure recommended, the droplet sizes can be controlled having a size deviation of less than 3 % and the variation of the deposited layer can be managed within 3% of its width deposited.
基于液体射流的线性稳定性理论,设计了一种用于自由曲面制造的液滴产生系统。本文首先回顾了液滴形成的线性稳定性理论,并讨论了其在当前液滴沉积体系中的适用性。给出了最优条件下液滴尺寸和破碎长度预测的解析公式。在此基础上,设计制造了蜡锡合金液滴的液滴发生器。实验已经在很宽的喷射速度、频率和液滴大小范围内进行。基于线性理论的分析预测与实验结果吻合较好。研究还发现,采用本设计和推荐的程序,液滴尺寸偏差可以控制在3%以内,沉积层的变化可以控制在其沉积宽度的3%以内。
{"title":"Design and Operation of a Droplet Deposition System for Freeform Fabrication of Metal Parts","authors":"A. Tseng, M. H. Lee, B. Zhao","doi":"10.1115/1.1286187","DOIUrl":"https://doi.org/10.1115/1.1286187","url":null,"abstract":"\u0000 Based on a linear stability theory for liquid jets, the design of a droplet generator system is presented for freeform fabrication. The linear stability theory of forming droplets is first reviewed and its suitability to the present droplet deposition system is then discussed. The analytical formulae for predicting droplet size and break-up length at optimal conditions are developed. Based on the present formulation, a droplet generator is designed and built to make wax and tin alloy droplets. Experiments have been conducted at a wide range of jet velocities, frequencies, and droplet sizes. Good agreements are found between the analytical predictions based on the linear theory and experimental results. It has also been found that using the present design and procedure recommended, the droplet sizes can be controlled having a size deviation of less than 3 % and the variation of the deposited layer can be managed within 3% of its width deposited.","PeriodicalId":410594,"journal":{"name":"The Science, Automation, and Control of Material Processes Involving Coupled Transport and Rheology Changes","volume":"197 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"1999-11-14","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"117096312","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 48
Application of a Bubble-Induced Turbulence Model to Subcooled Boiling in a Vertical Pipe 气泡诱导湍流模型在垂直管内过冷沸腾中的应用
M. D. Mat, Yuksel Kaplan, O. Ilegbusi
Subcooled boiling of water in a vertical pipe is numerically investigated. The mathematical model involves solution of transport equations for vapor and liquid phase separately. Turbulence model considers the turbulence production and dissipation by the motion of the bubbles. The radial and axial void fractions, temperature and velocity profiles in the pipe are calculated. The estimated results are compared to experimental data available in the literature. It is found that while present study satisfactorily agrees with experimental data in the literature, it improves the prediction at lower void fractions.
对垂直管道中水的过冷沸腾进行了数值研究。该数学模型分别涉及汽相和液相输运方程的求解。紊流模型考虑了气泡运动引起的紊流产生和耗散。计算了管内径向和轴向空隙率、温度和速度分布。估计结果与文献中的实验数据进行了比较。结果表明,本研究在与文献实验数据一致的同时,改进了低孔隙分数下的预测结果。
{"title":"Application of a Bubble-Induced Turbulence Model to Subcooled Boiling in a Vertical Pipe","authors":"M. D. Mat, Yuksel Kaplan, O. Ilegbusi","doi":"10.1115/imece1999-1253","DOIUrl":"https://doi.org/10.1115/imece1999-1253","url":null,"abstract":"\u0000 Subcooled boiling of water in a vertical pipe is numerically investigated. The mathematical model involves solution of transport equations for vapor and liquid phase separately. Turbulence model considers the turbulence production and dissipation by the motion of the bubbles. The radial and axial void fractions, temperature and velocity profiles in the pipe are calculated. The estimated results are compared to experimental data available in the literature. It is found that while present study satisfactorily agrees with experimental data in the literature, it improves the prediction at lower void fractions.","PeriodicalId":410594,"journal":{"name":"The Science, Automation, and Control of Material Processes Involving Coupled Transport and Rheology Changes","volume":"28 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"1999-11-14","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"131260499","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Experimental Analysis of Particle Filtration in Resin Transfer Molding of Preceramic Polymer Based Ceramic Composites 预陶瓷聚合物基陶瓷复合材料树脂传递成型中颗粒过滤的实验分析
M. Erdal, L. A. Ambrosoni
The study of particle filtration in resin transfer molding of liquid preceramic polymer (PCP) based ceramic composites with filler particles is the topic of our current research, in order to prevent particle filtering during impregnation and to achieve a uniform particle distribution within the composite. This study targets an experimental analysis of filtration that will be coupled to previously developed filtration models. For reliable filtration data, the properties of the particle-PCP suspension must be known (predictable) and the suspension quality reproducible. This paper presents the initial stage of the experimental work, which consists of standardization of particle-polymer suspension preparation and its characterization. A methodology for optimal (homogeneous suspension with low agglomeration) steric stabilization of polymer / SiC particle suspensions is presented. The results Blackglas™1 preceramic of the characterization of the suspensions through visual inspection (SEM) and rheological measurements are reported. With the achievement of well-dispersed, low viscosity suspensions with reproducible properties, our current work is in the adaptation of electrostatic spraying and laser particle counting technology for the detection of particle size distribution and concentration to be used in subsequent filtration experiments.
为了防止浸渍过程中的颗粒过滤,实现颗粒在复合材料内的均匀分布,我们目前研究的课题是填充颗粒的液体预陶瓷聚合物(PCP)基陶瓷复合材料的树脂传递模塑中的颗粒过滤。这项研究的目标是过滤的实验分析,将与以前开发的过滤模型相结合。为了获得可靠的过滤数据,颗粒- pcp悬浮液的性质必须是已知的(可预测的),悬浮液的质量必须是可重复的。本文介绍了实验工作的初始阶段,包括颗粒-聚合物悬浮液制备的标准化及其表征。提出了聚合物/ SiC颗粒悬浮液的最佳(低团聚的均匀悬浮液)空间稳定方法。报告了blackglass™1预陶瓷通过目视检查(SEM)和流变测量表征悬浮液的结果。在获得分散性好、粘度低且具有可重复性的悬浮液后,我们目前的工作是将静电喷涂和激光颗粒计数技术应用于后续过滤实验中粒径分布和浓度的检测。
{"title":"Experimental Analysis of Particle Filtration in Resin Transfer Molding of Preceramic Polymer Based Ceramic Composites","authors":"M. Erdal, L. A. Ambrosoni","doi":"10.1115/imece1999-1251","DOIUrl":"https://doi.org/10.1115/imece1999-1251","url":null,"abstract":"\u0000 The study of particle filtration in resin transfer molding of liquid preceramic polymer (PCP) based ceramic composites with filler particles is the topic of our current research, in order to prevent particle filtering during impregnation and to achieve a uniform particle distribution within the composite. This study targets an experimental analysis of filtration that will be coupled to previously developed filtration models. For reliable filtration data, the properties of the particle-PCP suspension must be known (predictable) and the suspension quality reproducible. This paper presents the initial stage of the experimental work, which consists of standardization of particle-polymer suspension preparation and its characterization. A methodology for optimal (homogeneous suspension with low agglomeration) steric stabilization of polymer / SiC particle suspensions is presented. The results Blackglas™1 preceramic of the characterization of the suspensions through visual inspection (SEM) and rheological measurements are reported. With the achievement of well-dispersed, low viscosity suspensions with reproducible properties, our current work is in the adaptation of electrostatic spraying and laser particle counting technology for the detection of particle size distribution and concentration to be used in subsequent filtration experiments.","PeriodicalId":410594,"journal":{"name":"The Science, Automation, and Control of Material Processes Involving Coupled Transport and Rheology Changes","volume":"4 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"1999-11-14","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"128508861","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
An Experimental Evaluation of Vibration-Assisted Injection Molding During Manufacturing 振动辅助注射成型在制造过程中的实验评价
Alan M. Tom, A. Kikuchi, J. Coulter
The current investigation focused on contributing to the development of a novel injection molding process by attempting to understand the scientific relationship that exist between the applied vibrational parameters involved in this process and the effect it has on final product polymeric characterization. Although previous and current attempts at understanding the connection between applied oscillatory or vibrational motion to an injection molding process has shown positive quantitative advantages to final product properties, there still exists a void in the scientific explanation on a molecular level linking these effects. This experimental study, in particular, involved an evaluation on a range of processing conditions applied to Polystyrene and the effects it produced on resultant product quality and polymer properties. Optimal control and mechanical vibrational molding conditions were obtained for Polystyrene. As a result of this, optimal opportunities for initial commercial utilization of the technology can be proposed.
目前的研究重点是通过试图理解在该过程中涉及的应用振动参数及其对最终产品聚合物表征的影响之间存在的科学关系,从而促进一种新型注射成型工艺的发展。虽然以前和现在的尝试都在理解在注射成型过程中应用振荡或振动运动之间的联系,已经显示出对最终产品性能有积极的定量优势,但在分子水平上联系这些影响的科学解释仍然存在空白。这项实验研究特别涉及对适用于聚苯乙烯的一系列加工条件及其对最终产品质量和聚合物性能的影响的评估。得到了聚苯乙烯的最优控制条件和机械振动成型条件。因此,可以提出该技术最初商业利用的最佳机会。
{"title":"An Experimental Evaluation of Vibration-Assisted Injection Molding During Manufacturing","authors":"Alan M. Tom, A. Kikuchi, J. Coulter","doi":"10.1106/PACL-R7AP-41WL-23HQ","DOIUrl":"https://doi.org/10.1106/PACL-R7AP-41WL-23HQ","url":null,"abstract":"\u0000 The current investigation focused on contributing to the development of a novel injection molding process by attempting to understand the scientific relationship that exist between the applied vibrational parameters involved in this process and the effect it has on final product polymeric characterization. Although previous and current attempts at understanding the connection between applied oscillatory or vibrational motion to an injection molding process has shown positive quantitative advantages to final product properties, there still exists a void in the scientific explanation on a molecular level linking these effects. This experimental study, in particular, involved an evaluation on a range of processing conditions applied to Polystyrene and the effects it produced on resultant product quality and polymer properties. Optimal control and mechanical vibrational molding conditions were obtained for Polystyrene. As a result of this, optimal opportunities for initial commercial utilization of the technology can be proposed.","PeriodicalId":410594,"journal":{"name":"The Science, Automation, and Control of Material Processes Involving Coupled Transport and Rheology Changes","volume":"20 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"1999-10-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"133997673","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 6
Towards Controllability of Injection Molding 论注射成型的可控性
D. Kazmer, D. Hatch
Process control has been recognized as an important means of improving the performance and consistency of thermoplastic parts. However, no single control strategy or system design has been universally accepted, and molding systems continue to produce defective components during production. The capability of the injection molding process is limited by the thermal and flow dynamics of the heated polymer melt. This paper discusses some of the difficulties posed by complex and distributed nature of the injection molding process. The flow and thermal dynamics of the process are analyzed with respect to transport and rheology. Then, two novel processing methods are described to enable in-cycle flow, pressure, and thermal control. Simulation and experimental results demonstrate effectiveness of these innovations to increase the consistency and flexibility in polymer processing. Such system design changes simplify the requisite control structures while improving the process robustness and productivity.
过程控制已被公认为是提高热塑性零件性能和一致性的重要手段。然而,没有单一的控制策略或系统设计被普遍接受,并且成型系统在生产过程中继续产生有缺陷的部件。注射成型工艺的能力受到加热的聚合物熔体的热和流动动力学的限制。本文讨论了注射成型过程的复杂性和分散性所带来的一些困难。从输运和流变学的角度分析了该过程的流动和热动力学。然后,描述了两种新的处理方法,以实现循环内流量、压力和热控制。仿真和实验结果证明了这些创新方法在提高聚合物加工的一致性和灵活性方面的有效性。这样的系统设计变化简化了必要的控制结构,同时提高了过程的鲁棒性和生产率。
{"title":"Towards Controllability of Injection Molding","authors":"D. Kazmer, D. Hatch","doi":"10.1106/DAD5-PNGG-U87B-08Y5","DOIUrl":"https://doi.org/10.1106/DAD5-PNGG-U87B-08Y5","url":null,"abstract":"\u0000 Process control has been recognized as an important means of improving the performance and consistency of thermoplastic parts. However, no single control strategy or system design has been universally accepted, and molding systems continue to produce defective components during production. The capability of the injection molding process is limited by the thermal and flow dynamics of the heated polymer melt.\u0000 This paper discusses some of the difficulties posed by complex and distributed nature of the injection molding process. The flow and thermal dynamics of the process are analyzed with respect to transport and rheology. Then, two novel processing methods are described to enable in-cycle flow, pressure, and thermal control. Simulation and experimental results demonstrate effectiveness of these innovations to increase the consistency and flexibility in polymer processing. Such system design changes simplify the requisite control structures while improving the process robustness and productivity.","PeriodicalId":410594,"journal":{"name":"The Science, Automation, and Control of Material Processes Involving Coupled Transport and Rheology Changes","volume":"1 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"1999-10-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"130614403","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 10
期刊
The Science, Automation, and Control of Material Processes Involving Coupled Transport and Rheology Changes
全部 Acc. Chem. Res. ACS Applied Bio Materials ACS Appl. Electron. Mater. ACS Appl. Energy Mater. ACS Appl. Mater. Interfaces ACS Appl. Nano Mater. ACS Appl. Polym. Mater. ACS BIOMATER-SCI ENG ACS Catal. ACS Cent. Sci. ACS Chem. Biol. ACS Chemical Health & Safety ACS Chem. Neurosci. ACS Comb. Sci. ACS Earth Space Chem. ACS Energy Lett. ACS Infect. Dis. ACS Macro Lett. ACS Mater. Lett. ACS Med. Chem. Lett. ACS Nano ACS Omega ACS Photonics ACS Sens. ACS Sustainable Chem. Eng. ACS Synth. Biol. Anal. Chem. BIOCHEMISTRY-US Bioconjugate Chem. BIOMACROMOLECULES Chem. Res. Toxicol. Chem. Rev. Chem. Mater. CRYST GROWTH DES ENERG FUEL Environ. Sci. Technol. Environ. Sci. Technol. Lett. Eur. J. Inorg. Chem. IND ENG CHEM RES Inorg. Chem. J. Agric. Food. Chem. J. Chem. Eng. Data J. Chem. Educ. J. Chem. Inf. Model. J. Chem. Theory Comput. J. Med. Chem. J. Nat. Prod. J PROTEOME RES J. Am. Chem. Soc. LANGMUIR MACROMOLECULES Mol. Pharmaceutics Nano Lett. Org. Lett. ORG PROCESS RES DEV ORGANOMETALLICS J. Org. Chem. J. Phys. Chem. J. Phys. Chem. A J. Phys. Chem. B J. Phys. Chem. C J. Phys. Chem. Lett. Analyst Anal. Methods Biomater. Sci. Catal. Sci. Technol. Chem. Commun. Chem. Soc. Rev. CHEM EDUC RES PRACT CRYSTENGCOMM Dalton Trans. Energy Environ. Sci. ENVIRON SCI-NANO ENVIRON SCI-PROC IMP ENVIRON SCI-WAT RES Faraday Discuss. Food Funct. Green Chem. Inorg. Chem. Front. Integr. Biol. J. Anal. At. Spectrom. J. Mater. Chem. A J. Mater. Chem. B J. Mater. Chem. C Lab Chip Mater. Chem. Front. Mater. Horiz. MEDCHEMCOMM Metallomics Mol. Biosyst. Mol. Syst. Des. Eng. Nanoscale Nanoscale Horiz. Nat. Prod. Rep. New J. Chem. Org. Biomol. Chem. Org. Chem. Front. PHOTOCH PHOTOBIO SCI PCCP Polym. Chem.
×
引用
GB/T 7714-2015
复制
MLA
复制
APA
复制
导出至
BibTeX EndNote RefMan NoteFirst NoteExpress
×
0
微信
客服QQ
Book学术公众号 扫码关注我们
反馈
×
意见反馈
请填写您的意见或建议
请填写您的手机或邮箱
×
提示
您的信息不完整,为了账户安全,请先补充。
现在去补充
×
提示
您因"违规操作"
具体请查看互助需知
我知道了
×
提示
现在去查看 取消
×
提示
确定
Book学术官方微信
Book学术文献互助
Book学术文献互助群
群 号:481959085
Book学术
文献互助 智能选刊 最新文献 互助须知 联系我们:info@booksci.cn
Book学术提供免费学术资源搜索服务,方便国内外学者检索中英文文献。致力于提供最便捷和优质的服务体验。
Copyright © 2023 Book学术 All rights reserved.
ghs 京公网安备 11010802042870号 京ICP备2023020795号-1