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Damage zone length limit during the dislocation-crack interaction under shearing mode 剪切模式下位错-裂纹相互作用的损伤区长度极限
IF 0.7 Q4 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2022-07-19 DOI: 10.3233/sfc-220290
Hamid Hamli Benzahar, M. Chabaat
In this paper, limiting the damage zone length in mode II during the interaction between a main crack and a surrounding dislocation in a brittle material is considered. This study is mainly based on the strain and stress field generated by varying the distance between the dislocation and a main crack by taking into consideration several cracks’ length.The proposed model is a dish element having an edge crack surrounded by an arbitrarily dislocation anduniformly loaded under the shearing mode II. The problem is then analyzed using Finite Element Method (FEM) along with the software ABAQUS. For each distance between the main crack and the dislocation, stress and strains fields are determined and then, the limiting length of damage zone is drawn. The results are compared with those found for the opening mode I.
本文考虑了脆性材料中主裂纹和周围位错相互作用过程中模式II下的损伤区长度限制问题。本研究主要基于考虑几个裂纹长度而改变位错与主裂纹之间的距离所产生的应变和应力场。所提出的模型是一个碟形单元,其边缘裂纹被任意位错包围,并在剪切模式II下均匀加载。然后使用有限元法和ABAQUS软件对该问题进行了分析。对于主裂纹和位错之间的每个距离,确定了应力场和应变场,然后绘制了损伤区的极限长度。将结果与打开模式I的结果进行了比较。
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引用次数: 0
Special Issue of the HIDA-8 Conference, 20–22 April 2021 第八届国际开发署会议特刊,2021年4月20日至22日
IF 0.7 Q4 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2022-05-17 DOI: 10.3233/sfc-228000
A. Shibli
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引用次数: 0
A perspective on the Wilshire creep equations 威尔希尔蠕变方程透视
IF 0.7 Q4 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2022-05-06 DOI: 10.3233/sfc-228006
J. Brear
The Wilshire creep equations were introduced around fifteen years ago. Their aim was to address the non-physical extrapolation of power-law models, especially to high stresses, and the unrealistic values for activation energy and stress exponent that often arise from simple fits to data. In application they have met with some success, also with some difficulties which have largely been addressed empirically. No detailed mathematical analysis of the model seems to have been performed. This paper considers the fundamental characteristics of the Wilshire equations, as originally given, commencing with their internal consistency. It is found that the strain-time equation is incompatible with those for minimum creep-rate and rupture life. A consistent rate equation is derived, enabling the model to address the creep process rather than merely its results. Predictions made using the original and developed models are compared with actual materials behaviour; this reveals aspects of the approach which require reconsideration. The upper limit imposed by the ultimate tensile strength, and departures from a simple power law emerge as the key characteristics to be preserved and considered further.
威尔希尔蠕变方程大约在15年前被引入。他们的目的是解决幂律模型的非物理外推问题,特别是对高应力的外推,以及激活能和应力指数的不切实际的值,这些值通常是由简单的数据拟合引起的。在应用中,他们取得了一些成功,也遇到了一些困难,这些困难在很大程度上已经通过经验得到了解决。似乎没有对该模型进行详细的数学分析。本文从Wilshire方程的内部一致性出发,考虑了其最初给出的基本特征。研究发现,应变-时间方程与最小蠕变率和断裂寿命方程不相容。导出了一致的速率方程,使模型能够处理蠕变过程,而不仅仅是其结果。将使用原始模型和开发模型进行的预测与实际材料行为进行比较;这揭示了需要重新考虑的方法的各个方面。极限抗拉强度施加的上限,以及对简单幂律的偏离,成为需要进一步保留和考虑的关键特征。
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引用次数: 0
New Italian standard for the creep assessment of martensitic steels 意大利马氏体钢蠕变评定新标准
IF 0.7 Q4 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2022-05-06 DOI: 10.3233/sfc-228005
A. Tonti, C. Delle Site, L. Campanile
For the evaluation of the fraction of life consumed due to creep damage in martensitic materials, unlike what happens for ferritic materials for which there is a consolidated method, there are currently several usable methods. Therefore, laboratory tests and in-depth microstructural analyses were carried out on Grade 91 and 92 steels for the realization of a reference atlas on microstructural modification and precipitates state evolution during isothermal ageing and thermal creep.
对于马氏体材料中由于蠕变损伤而消耗的寿命比例的评估,不像铁素体材料那样有一个统一的方法,目前有几种可用的方法。因此,对91级和92级钢进行了实验室试验和深入的显微组织分析,以实现等温时效和热蠕变过程中显微组织变化和析出相状态演变的参考图谱。
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引用次数: 0
Creep, fatigue, and creep-fatigue crack growth behaviours of P92 steel at 600 °C P92钢在600°C下的蠕变、疲劳和蠕变疲劳裂纹扩展行为
IF 0.7 Q4 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2022-05-06 DOI: 10.3233/sfc-228003
N. Alang, K. Nikbin
High-temperature components in power generation plant are exposed to creep, fatigue, and creep-fatigue environment during service. The components are usually under multiaxial state of stress condition. Understanding how the material behaves under these loading and environment is essential in order to sustain and keep the plant safe. The present paper aims to investigate the creep rupture and crack growth behaviours of P92 steel at 600 °C. For creep rupture test, notched bars with two different notch radii were prepared and tested under creep condition between 250 and 3500 hours at 600 °C, while the C-shaped specimen was prepared for fatigue and creep-fatigue crack growth tests. The material tested under creep condition showed notch strengthening effect where the life of notched bar specimen increased compared to smooth specimens when the net stress against creep time data was plotted. The effect was more significant as the notch radius decreased. It was also observed that the rupture life of all specimens was von-Mises stress controlled. Based on the fatigue test, it was found that the frequency in a range of 0.1 Hz–10 Hz was insignificantly affecting the crack growth rate. Under creep-fatigue, however, the material showed frequency-dependent behaviour. Observation on the fracture surface revealed that the ductile dimple associated with plasticity was dominant for all creep specimens. In addition, frequency independent specimen was associated with the transgranular fracture, thus flat appearance was evident, while fracture surface of frequency dependent specimen was roughly associated with intergranular fracture.
电站高温部件在使用过程中处于蠕变、疲劳和蠕变-疲劳环境中。构件通常处于多轴应力状态。了解材料在这些载荷和环境下的行为是维持和保持工厂安全的必要条件。本文旨在研究P92钢在600℃时的蠕变断裂和裂纹扩展行为。在蠕变断裂试验中,制备了两种不同缺口半径的缺口棒,并在600℃的蠕变条件下进行了250 ~ 3500小时的蠕变试验,同时制备了C形试样进行疲劳和蠕变-疲劳裂纹扩展试验。在蠕变条件下,材料表现出缺口强化效应,缺口试件的寿命比光滑试件有所提高。切迹半径越小,效果越显著。所有试样的断裂寿命均受von-Mises应力控制。疲劳试验发现,0.1 Hz ~ 10 Hz范围内的频率对裂纹扩展速率影响不显著。然而,在蠕变疲劳下,材料表现出频率依赖行为。对断裂表面的观察表明,在所有蠕变试样中,与塑性相关的韧性韧窝占主导地位。频率无关试样的断面与穿晶断口相关,呈明显的平面状,而频率无关试样的断面大致与沿晶断口相关。
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引用次数: 0
Factors influencing the analytical representation of creep crack development in Alloy 939 影响939合金蠕变裂纹发展分析表征的因素
IF 0.7 Q4 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2022-05-06 DOI: 10.3233/sfc-228001
S. Holdsworth
Creep crack growth rates originally gathered for the 𝛾′ strengthened cast nickel based superalloy Alloy-939 in terms of apparent stress intensity factor are re-evaluated as a function of the time dependent C* parameter, with crack propagation rates being insensitive to grain size at 750 and 850 °C. However, whereas a˙C(Ka) rates at 750 °C are significantly lower than those at 850 °C, equivalent a˙C(C*) rates are relatively insensitive to temperature, comparing well with the plane strain a˙C(C*) rates predicted using an approximate reference stress based C* model. While overall CT-specimen creep crack growth times for Alloy-939 can be predicted using uniaxial creep-rupture strength data when expressed in terms of reference stress at 850 °C, this appears not to be possible at 750 °C. The observation is explained with respect to evidence provided by a modified time dependent failure assessment diagram. The influence is examined of thermal transient durations at 850 °C (from 750 °C), or at 750 °C (from 850 °C) on a˙C(Ka) creep crack growth rates and tR(𝜎ref) overall lives.
根据表观应力强度因子,最初收集的强化铸造镍基高温合金Alloy-939的蠕变裂纹扩展速率被重新评估为与时间相关的C*参数的函数,在750和850°C时,裂纹扩展速率对晶粒尺寸不敏感。然而,750°C时的a˙C(Ka)速率明显低于850°C时的a˙C(Ka)速率,而等效的a˙C(C*)速率对温度相对不敏感,与使用基于近似参考应力的C*模型预测的平面应变a˙C(C*)速率相比效果较好。当以参考应力表示时,合金-939的总体ct试样蠕变裂纹扩展时间可以使用单轴蠕变断裂强度数据来预测,但在750°C时,这似乎是不可能的。这一观察结果是根据修改后的随时间变化的失效评估图所提供的证据来解释的。研究了850°C(从750°C开始)或750°C(从850°C开始)时的热瞬变持续时间对˙C(Ka)蠕变裂纹扩展速率和tR(𝜎ref)总寿命的影响。
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引用次数: 0
Understanding signal changes when monitoring creep damage in high temperature plant using DCPD 了解利用DCPD监测高温装置蠕变损伤时的信号变化
IF 0.7 Q4 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2022-05-06 DOI: 10.3233/sfc-228004
A. Wojcik, A. Santos, M. Waitt, A. Shibli
The electrical potential drop (EPD) technique has previously shown promising results using a combination of AC and DC EPD (or DCPD) on large pressure vessel creep tests, detecting final cracking as well as incipient creep cavitation damage in welded P91 steel, with DCPD showing subtle but steady rises of around 5% over ca 10,000 h of testing before rising exponentially at failure. The work presented here has attempted to shed light upon this using a simple numerical model. The model uses an array of spherical cavities to constrain the current path and hence raise the DCPD, however it was only able to show a modest rise in DCPD, and not match experimentally determined rises. Modelled DCPD values were a fifth of those experimentally observed, but both the nature of the model (simplified to aid timely computation) and the assumption that only cavitation is responsible for the changes seen, could be the reason for the discrepancies reported here. The possibility remains that other mechanisms are at play, which could magnify the measured DCPD – particularly those mechanisms that could be associated with embryonic or micro-crack formation, and these are discussed herein.
电势降(EPD)技术之前在大型压力容器蠕变试验中使用交流和直流EPD(或DCPD)组合显示出有希望的结果,可以检测焊接P91钢的最终开裂和早期蠕变空化损伤,DCPD在大约10,000小时的测试中显示出微妙但稳定的5%左右的上升,然后在失效时呈指数级上升。这里提出的工作试图用一个简单的数值模型来阐明这一点。该模型使用一组球形空腔来限制电流路径,从而提高DCPD,但是它只能显示DCPD的适度上升,与实验确定的上升不符。模拟的DCPD值是实验观察值的五分之一,但模型的性质(简化以帮助及时计算)和假设只有空化导致了所看到的变化,可能是这里报告的差异的原因。可能还有其他机制在起作用,这可能会放大测量的DCPD -特别是那些可能与胚胎或微裂纹形成有关的机制,这些机制在这里进行了讨论。
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引用次数: 1
Bolt loading effects on the structural integrity assessment of defects in industrial components 螺栓载荷对工业部件缺陷结构完整性评估的影响
IF 0.7 Q4 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2022-05-05 DOI: 10.3233/sfc-228009
R. Scheepers, M. Bezuidenhout
Applied loads in bolted geometries of safety critical components can vary with time and operating conditions. Structural integrity and remaining life assessments of such components in aging industrial plants must consider the resultant changes in damage accumulation rates and acceptable defect sizes. Two case studies are presented that demonstrate the effect of bolt pre-load on creep and fatigue lives as well as on the acceptability assessments of defects. In the first case the sensitivity of creep damage accumulation and crack propagation rates to bolt pre-load in high temperature flanged connections are considered. Predicted results were found to compare well with actual damage quantified on a high pressure turbine loop pipe flange connection. It was shown that decreased pre-loads, in this case, leads to an increase the allowable safe defect size during assembly at room temperature. In contrast to this the second case study of corrosion fatigue cracking in a boiler water circulating pump illustrates that an increase in bolt pre-load leads to an increase in fatigue initiation life, a decrease in fatigue crack propagation rate and an increase in the acceptable defect size. Strain gauge measurements of bolt and casing strain, which correlated well with finite element calculations, indicated the necessity for close control of bolt pre-load during assembly to ensure specified levels are attained. In both cases metallurgical analysis and structural integrity assessments of cracked and excavated geometries were conducted which enabled limited continued operation of the components after which repairs and/or replacements will be implemented.
安全关键部件的螺栓几何形状中施加的载荷可能随时间和操作条件而变化。老化工业厂房中此类部件的结构完整性和剩余寿命评估必须考虑损伤累积率和可接受缺陷尺寸的变化。给出了两个案例研究,证明了螺栓预载荷对蠕变和疲劳寿命以及缺陷可接受性评估的影响。在第一种情况下,考虑了高温法兰连接中蠕变损伤累积和裂纹扩展速率对螺栓预载荷的敏感性。预测结果与高压涡轮机环形管法兰连接的实际损坏情况进行了比较。研究表明,在这种情况下,预载荷的减少会导致在室温下组装过程中允许的安全缺陷尺寸增加。与此相反,锅炉水循环泵腐蚀疲劳裂纹的第二个案例研究表明,螺栓预载荷的增加会导致疲劳起始寿命的增加、疲劳裂纹扩展速率的降低和可接受缺陷尺寸的增加。螺栓和套管应变的应变仪测量结果与有限元计算密切相关,表明有必要在组装过程中密切控制螺栓预载荷,以确保达到规定的水平。在这两种情况下,都对开裂和挖掘的几何形状进行了冶金分析和结构完整性评估,这使得部件能够有限地继续运行,之后将进行维修和/或更换。
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引用次数: 0
Acceptability assessment of casting defects under transient thermal loading 瞬态热载荷下铸件缺陷可接受性评价
IF 0.7 Q4 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2022-05-05 DOI: 10.3233/sfc-228008
R. Scheepers, M. Bezuidenhout
Weld repairs of castings during manufacture is a well-known and acceptable practice if conducted in accordance with approved standards and procedures. However, either original casting induced cracks or cracking of these weld repairs in high temperature and aging plant is not uncommon. Structural integrity assessments of such components must not only consider reduced material toughness, due to temper embrittlement, but also the stress intensities generated during transient thermal events such as start/stops and quenching incidents. In the first of two case studies the acceptability of weld repair defects in a high pressure turbine outer casing is presented. Metallurgical assessments concluded significant temper embrittlement had occurred which was taken into account in a finite element based structural integrity assessment that considered design operating conditions as well as a hypothetical quenching event. Low pressure turbine bypass valves are considered in the second case study. In this case the material temper embrittlement was found not to be as severe but the criticality of pre-warming to reduce transient thermal stress and by extension crack stress intensities during trips or shutdowns was clearly demonstrated. Remaining life assessments concluded the defects to be acceptable for operation to the next planned outage.
如果按照批准的标准和程序进行,铸件在制造过程中的焊接修复是一种众所周知和可接受的做法。然而,在高温老化设备中,原铸件引起的裂纹或焊缝修补引起的裂纹并不少见。这些部件的结构完整性评估不仅要考虑由于回火脆化而降低的材料韧性,还要考虑在启动/停止和淬火事件等瞬态热事件中产生的应力强度。在第一个案例研究中,提出了高压涡轮外壳焊接修复缺陷的可接受性。冶金评估得出的结论是,发生了明显的回火脆化,这在基于有限元的结构完整性评估中得到了考虑,该评估考虑了设计操作条件和假设的淬火事件。在第二个案例研究中考虑了低压涡轮旁通阀。在这种情况下,发现材料回火脆化没有那么严重,但预热对减少瞬态热应力和在起下钻或停机期间扩展裂纹应力强度的重要性得到了清楚的证明。剩余寿命评估的结论是,对于下一次计划停运的运行,这些缺陷是可以接受的。
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引用次数: 0
Correlation of deformation with damage progression behavior around a notch tip under creep and fatigue conditions for W-added 9Cr steel including weld joint 添加w的9Cr钢(含焊缝)在蠕变和疲劳条件下缺口尖端变形与损伤进展行为的相关性
IF 0.7 Q4 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2022-05-04 DOI: 10.3233/sfc-228010
A. Yokobori, Haruki Ishikawa, R. Sugiura, T. Ohmi, M. Tabuchi
Research concerning heat-resistant steels for the application in fossil-fired power plants has progressed remarkably during the past 60 years. This has resulted in improvements in the electrical efficiency of fossil-fired power plants. Currently, there are plans and programs to develop ultra-supercritical plants designed to operate at steam temperature and pressure conditions of 600/650 °C and 32 MPa. The W-added 9%Cr ferritic heat-resistant steel, that is, ASME grade P92, has been developed as a boiler material for this ultra-supercritical plant. Boiler materials, whose performance is critical for ultra-supercritical plant, are required to possess high creep resistant properties. In addition, these materials are exposed to fatigue induced by thermal stresses, that is, they are operated under creep-fatigue interacting conditions. In this study, mechanical tests under the condition of high temperature creep-fatigue interaction were conducted for P92 steel under stress-controlled and various load frequency conditions using the in-situ observational creep-fatigue testing machine to observe the damage formation behavior around a notch tip composed of voids in mesoscale. On the basis of these results, the effects of damage formation behavior on crack growth life were clarified. Furthermore, for the case of creep deformation, the numerical analyses of vacancy diffusion and concentration around a notch tip were conducted using our proposed numerical method of local stress-induced vacancy diffusion behavior, which is a nanoscale phenomenon to relate these behaviors to the damage formation behavior in mesoscale (μm scale).
在过去的60年里,用于火力发电厂的耐热钢的研究取得了显著的进展。这导致了化石燃料发电厂电力效率的提高。目前,有计划和项目开发超超临界电厂,设计在600/650°C和32 MPa的蒸汽温度和压力条件下运行。研制了添加w的9%Cr铁素体耐热钢,即ASME等级P92,作为该超超临界装置的锅炉材料。锅炉材料的抗蠕变性能对超超临界电厂至关重要。此外,这些材料暴露在热应力引起的疲劳下,即在蠕变-疲劳相互作用条件下工作。本研究利用原位观察蠕变疲劳试验机对P92钢在应力控制和不同载荷频率条件下进行高温蠕变-疲劳相互作用条件下的力学试验,在细观尺度上观察由孔洞组成的缺口尖端周围的损伤形成行为。在此基础上,阐明了损伤形成行为对裂纹扩展寿命的影响。此外,在蠕变情况下,采用本文提出的纳米尺度局部应力诱导空位扩散行为的数值方法,对缺口尖端附近的空位扩散和浓度进行了数值分析,并将这些行为与中尺度(μm尺度)损伤形成行为联系起来。
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引用次数: 0
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Strength Fracture and Complexity
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