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Comparison of wrought and additively manufactured IN718 concerning crack growth threshold and fatigue crack growth behaviour 变形和增材制造IN718裂纹扩展阈值和疲劳裂纹扩展行为的比较
IF 0.7 Q4 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2022-05-03 DOI: 10.3233/sfc-228002
Timo Brune, K. M. Kraemer, C. Kontermann, M. Oechsner
Rotary components in turbine machinery such as gas turbine blades and discs or turbocharger wheels need to be designed so that high cycle fatigue (HCF) loads are well below the fatigue endurance limit to ensure safe operation. This requires an accurate measurement of the fatigue endurance limit and the related intrinsic fatigue crack growth (FCG) threshold. Furthermore, knowing the FCG threshold is crucial in order to assess the criticality of initial defects (e.g. cavities, carbide nests, etc.). In this study, the influence of the manufacturing route on the FCG threshold and the FCG behaviour at 650 °C in air of the nickel based superalloy IN718 is investigated. For this, a per Laser Powder Bed Fusion (LPBF) process manufactured version is compared to a conventionally wrought IN718 material state, both in the short and long crack regime. To measure crack growth increments of about 1 μm, an alternative pre-cracking and threshold test procedure is proposed for high temperature testing. To assess the behaviour of both material states in the short crack growth regime, cyclic R-curves have been generated taking the influence of two different R ratios into account. A further comparison of the FCG behaviour of the LPBF and the wrought material state is made on the basis of da/dN-ΔKI plots, with a focus on the Paris regime created from both classical FCG tests as well as continued threshold tests. The results observed are discussed in relation to the initial characterization of the two material states, which includes tensile tests at room temperature and at 650 °C as well as microstructural investigations.
涡轮机械中的旋转部件,如燃气轮机叶片和圆盘或涡轮增压器叶轮,需要设计为使高循环疲劳(HCF)载荷远低于疲劳寿命极限,以确保安全运行。这需要精确测量疲劳寿命极限和相关的固有疲劳裂纹扩展(FCG)阈值。此外,了解FCG阈值对于评估初始缺陷(如空腔、碳化物嵌套等)的临界性至关重要。在本研究中,研究了制造路线对镍基高温合金IN718在空气中650°C下FCG阈值和FCG行为的影响。为此,将每激光粉末床聚变(LPBF)工艺制造的版本与常规锻造的IN718材料状态进行比较,无论是在短裂纹还是长裂纹状态下。为了测量约1μm的裂纹扩展增量,提出了一种用于高温测试的替代预裂纹和阈值测试程序。为了评估两种材料状态在短裂纹扩展状态下的行为,考虑到两种不同R比的影响,生成了循环R曲线。在da/dN-ΔKI图的基础上,对LPBF和锻造材料状态的FCG行为进行了进一步的比较,重点是由经典FCG测试和连续阈值测试创建的巴黎制度。观察到的结果与两种材料状态的初始表征有关,包括室温和650°C下的拉伸试验以及微观结构研究。
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引用次数: 0
Conditional operation of boiler components working under creep conditions until replacement 锅炉部件在蠕变条件下的有条件运行,直至更换
IF 0.7 Q4 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2022-04-25 DOI: 10.3233/sfc-228007
J. Trzeszczyński, Ewa Trzeszczyńska
One of the more serious operational problems is thermo-fatigue damage detected on internal surfaces of pressure elements (chambers of steam coolers and superheaters), especially those working under creep conditions. Such damages are practically irreparable, especially during a previously planned overhaul. They require prefabrication of new elements. Using the technology of digital twins, fracture mechanics and remote diagnostics Pro Novum has developed and implemented the methodology of conditional operation (until the element is replaced or the boiler is shut down), which allows supervision of the damage under the control of an appropriate system (software). The system can simultaneously control the possible development of a dozen or so damages and assess the condition of the element in an on-line mode. The elements working the longest in the conditions as above have worked for 2 years now. Control NDT (UT) during operation and destructive tests after the disassembly of the elements confirmed possibility of computational monitoring of crack propagation with the accuracy sufficient for practical purposes.
一个更严重的操作问题是在压力元件(蒸汽冷却器和过热器的腔室)的内表面上检测到热疲劳损伤,尤其是在蠕变条件下工作的压力元件。这种损害实际上是无法弥补的,尤其是在之前计划的大修期间。它们需要预制新元素。Pro-Novum利用数字孪生技术、断裂力学和远程诊断技术开发并实施了条件操作方法(直到更换元件或关闭锅炉),该方法允许在适当的系统(软件)的控制下监督损坏情况。该系统可以同时控制十几处损坏的可能发展,并以在线模式评估元件的状况。在上述条件下工作时间最长的元件已经工作了2年。操作期间的控制无损检测(UT)和元件拆卸后的破坏性测试证实了计算监测裂纹扩展的可能性,其精度足以满足实际目的。
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引用次数: 0
An anisotropic damage model combined with a tracking algorithm for modelling crack propagation 各向异性损伤模型与跟踪算法相结合用于模拟裂纹扩展
IF 0.7 Q4 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2022-02-18 DOI: 10.3233/sfc-210282
Wiseroad Yun, Kumchol Yun, Kukjin Kim
The development of a simple and efficient methodologies for numerically analyzing the material fracture process is very important in the field of computational mechanics. Damage mechanics approaches are still applied to fracture numerical analyses of many engineering practice problems. This paper focuses on the numerical prediction of crack propagation and fracture behavior by the combination of anisotropic damage model and tracking algorithm. In general, anisotropic damage models may be misunderstood to be used only in the simulations of anisotropic materials. However, it can be used for the anisotropic stiffness matrix induced by the crack plane in damaged isotropic materials. Although it is well known that the anisotropic damage model is superior to the isotropic damage model in fracture simulations, most of studies have combined the isotropic damage model and tracking algorithm, and few studies combine the anisotropic damage model and tracking algorithm. The issues of successfully combining the anisotropic damage model and crack tracking algorithm are addressed in this study. The anisotropic damage model is improved and a local tracking algorithm based on crack surface discretization is also modified. Various crack propagation problems are analyzed numerically to demonstrate the superior performance of the proposed approach.
开发一种简单有效的数值分析材料断裂过程的方法在计算力学领域非常重要。损伤力学方法仍然应用于许多工程实践问题的断裂数值分析。本文将各向异性损伤模型与跟踪算法相结合,对裂纹扩展和断裂行为进行了数值预测。通常,各向异性损伤模型可能被误解为仅用于各向异性材料的模拟。然而,它可以用于损伤各向同性材料中由裂纹平面引起的各向异性刚度矩阵。尽管众所周知,各向异性损伤模型在裂缝模拟中优于各向同性损伤模型,但大多数研究都将各向同性损伤模式与跟踪算法相结合,很少有研究将各向异性损伤模式与追踪算法相结合。本文讨论了将各向异性损伤模型与裂纹跟踪算法成功结合的问题。对各向异性损伤模型进行了改进,并对基于裂纹表面离散化的局部跟踪算法进行了改进。对各种裂纹扩展问题进行了数值分析,以证明所提出方法的优越性能。
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引用次数: 0
Isolation design and numerical calculation of isolated rubber bearing in continuous beam bridge in high seismic intensity area 高烈度地区连续梁桥隔震橡胶支座的隔震设计与数值计算
IF 0.7 Q4 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2021-12-06 DOI: 10.3233/sfc-210278
D. Pan, Tao Zhang
The stability of bridges in the face of earthquake hazards has always been the focus of construction engineering. At present, a large number of bridge construction has begun to use isolation rubber bearings to increase the seismic capacity of bridges. However, in the face of high-intensity earthquake disasters, the seismic performance of the bridge is gradually unable to meet, the main reason is the lack of relevant research on the seismic performance of the bridge in high seismic intensity area. Therefore, this study will explore the changes of the bridge in the face of high-strength earthquake, and try to use high damping rubber bearings for the isolation design of the bridge. By establishing the finite element model of continuous bridge combined with isolation rubber bearing, the numerical calculation of bridge element is carried out on this basis, and the isolation effect of isolation rubber bearing is analyzed. The results show that the compression resistance and shear resistance of the isolated rubber bearing are strong. Under the influence of different seismic waves, the maximum displacement of the bearing is 0.131 m and the maximum horizontal force is 389.6 kN, which are lower than the allowable value of the bridge, and the overall seismic performance of the bridge has been significantly improved, which can play a good theoretical support in the construction of continuous bridges in high seismic intensity areas.
面对地震灾害,桥梁的稳定性一直是建筑工程关注的焦点。目前,大量的桥梁建设已经开始采用隔震橡胶支座来增加桥梁的抗震能力。然而,面对高烈度地震灾害,桥梁的抗震性能逐渐无法满足,其主要原因是缺乏对高烈度地区桥梁抗震性能的相关研究。因此,本研究将探讨桥梁在面对高强地震时的变化,并尝试采用高阻尼橡胶支座对桥梁进行隔震设计。通过建立隔震橡胶支座组合式连续桥有限元模型,在此基础上进行了桥梁单元的数值计算,并分析了隔震橡胶支座的隔震效果。结果表明:隔震橡胶支座具有较强的抗压性和抗剪性;在不同地震波的影响下,支座最大位移为0.131 m,最大水平力为389.6 kN,均低于桥梁的许用值,桥梁的整体抗震性能得到明显改善,可在高烈度地区连续桥的施工中起到良好的理论支撑作用。
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引用次数: 1
Strip yield model for multiple straight cracks with coalesced yield zones: A theoretical study 具有联合屈服区的多条直裂纹的条带屈服模型的理论研究
IF 0.7 Q4 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2021-11-02 DOI: 10.3233/sfc-210276
S. Hasan, N. Akhtar, S. Shekhar
The paper presents a complicated case of coalescence of yield zones between two internal cracks out of four collinear straight cracks weakened an infinite isotropic plate. Two solutions are presented for the case of opening and closing of multiple cracks under general yielding conditions. Using these two solutions and the principle of superposition, we found the analytical expressions for load-bearing capacity of the plate using complex variable method. A numerical study has been carried out to investigate the behavior of yield zone length concerning remotely applied stresses at the boundary of the plate and the impact of two outer cracks on the propagation of inner cracks due to coalesced yield zones. Results obtained are reported graphically.
本文提出了一个复杂的情况,即在削弱无限各向同性板的四条共线直裂纹中,两条内部裂纹之间的屈服区合并。给出了在一般屈服条件下多裂纹张开和闭合的两种解法。利用这两个解和叠加原理,用复变法得到了板承载力的解析表达式。已经进行了一项数值研究,以研究屈服区长度与板边界处远程施加的应力有关的行为,以及两个外部裂纹对内部裂纹由于聚结屈服区而扩展的影响。获得的结果以图表形式报告。
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引用次数: 0
Research on seismic stability of reinforced concrete frame structure based on numerical simulation 基于数值模拟的钢筋混凝土框架结构地震稳定性研究
IF 0.7 Q4 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2021-10-20 DOI: 10.3233/sfc-210272
Jinchao Liu
BACKGROUND: The analysis of seismic stability of structure is important in the field of engineering. OBJECTIVE: This study aims to verify the reliability of numerical simulation in seismic stability of reinforced concrete (RC) frame structure. METHODS: Based on the numerical simulation, the material constitutive model of RC frame structure was introduced and then a finite element model was established through ABAQUS to analyze its seismic stability. RESULTS: The simulation results of ABAQUS were similar to the test values, the tangent slope of the skeleton curve of the structure decreased gradually, the interstorey displacement of storey 1 was the largest, the maximum error of the interstorey displacement angle was 0.005, and the ductility coefficient was 4. CONCLUSIONS: The experimental results verify the reliability of the numerical simulation method and provide some theoretical support for its better application in the study of seismic stability.
背景:结构的地震稳定性分析是工程领域的重要研究课题。目的:验证钢筋混凝土框架结构地震稳定性数值模拟的可靠性。方法:在数值模拟的基础上,引入钢筋混凝土框架结构的材料本构模型,通过ABAQUS建立有限元模型,分析其抗震稳定性。结果:ABAQUS模拟结果与试验值相近,结构骨架曲线切线斜率逐渐减小,第1层层间位移最大,层间位移角最大误差为0.005,延性系数为4。结论:实验结果验证了数值模拟方法的可靠性,为数值模拟方法在地震稳定性研究中的更好应用提供了一定的理论支持。
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引用次数: 0
New crack generation phenomena by crack collision in 10 mm thick tempered glass 10mm厚钢化玻璃裂纹碰撞产生新裂纹现象
IF 0.7 Q4 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2021-09-28 DOI: 10.3233/sfc-210280
S. Aratani
High speed photography by Caustics method using Cranz–Schardin camera was used to study crack propagation and divergence in thermally tempered glass. Tempered 10 mm thick glass plates were used as a specimen. New crack generation by two crack collision was observed. Regarding the presence/absence of new cracks, the dependence of the two cracks on the collision angle was confirmed. Considering that it is based on the synthesis of stress 𝜎CR generated at the crack tip, tensile stress necessary for the generation of new cracks could be created.
采用克兰茨-沙尔丁相机高速焦散摄影法研究了热钢化玻璃的裂纹扩展和发散。采用10mm厚钢化玻璃板作为试样。观察到双裂纹碰撞产生新裂纹。对于有无新裂纹,确定了两裂纹对碰撞角的依赖关系。考虑到它是基于裂纹尖端产生的应力𝜎CR的综合,因此可以产生产生新裂纹所需的拉应力。
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引用次数: 1
Riemann–Hilbert approach-based analytical solutions for strip saturated two unequal collinear cracks in piezoelectric media 基于Riemann-Hilbert方法的压电介质中带饱和两个不等共线裂纹的解析解
IF 0.7 Q4 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2021-04-27 DOI: 10.3233/SFC-200261
S. Singh, K. Sharma
The objective of the work is to derive analytical solutions based on the Riemann–Hilbert (R–H) approach for semipermeable strip saturated two unequal collinear cracks in arbitrary polarized piezoelectric media. We particularly consider the influence of far field electromechanical loadings, poling direction and different crack-face boundary conditions. The problem is mathematically formulated into a set of non-homogeneous R–H problems in terms of complex potential functions (related to field components) using complex variable and extended Stroh formalism approach. After solving these equations, explicit solutions are obtained for the involved unknown complex potential functions and hence, the stress and electric displacement components at any point within the domain. Furthermore, after employing standard limiting conditions, explicit expressions for some conventional fracture parameters such as saturated zone lengths (in terms of nonlinear equations), local stress intensity factors and crack opening displacement are obtained. Numerical studies are presented for the PZT-4H material to analyze the effects of prescribed electromechanical loadings, inter-cracks distance, crack-face conditions and poling direction on the defined fracture parameters.
本文的目的是基于Riemann-Hilbert (R-H)方法,推导出任意极化压电介质中半透条状饱和两不等共线裂纹的解析解。我们特别考虑了远场机电载荷、极点方向和不同裂纹面边界条件的影响。利用复变量和扩展的Stroh形式化方法,将该问题在数学上表述为一组关于复势函数(与场分量相关)的非齐次R-H问题。求解这些方程后,得到了所涉及的未知复势函数的显式解,从而得到了域内任意点的应力和电位移分量。在采用标准极限条件后,得到了饱和区长度(非线性方程)、局部应力强度因子、裂纹张开位移等常规断裂参数的显式表达式。对PZT-4H材料进行了数值研究,分析了规定的机电载荷、裂纹间距、裂纹面条件和极化方向对定义断裂参数的影响。
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引用次数: 0
Some issues in creep-fatigue research 蠕变疲劳研究中的几个问题
IF 0.7 Q4 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2021-03-04 DOI: 10.3233/SFC-204004
I. Nonaka
In the component operated at elevated temperatures, the life evaluation should be made in consideration of both creep and fatigue (creep-fatigue) such as the linear damage summation rule. However, the concept of creep-fatigue life evaluation has not spread well in the industry. In order to consider the reason, a series of past creep-fatigue research was surveyed, namely experimental methods, life evaluation procedures and strength design guidelines. As a result, it was revealed that the mechanism of creep-fatigue interaction has not been fully clarified yet, which results in obscuring the necessity of creep-fatigue life evaluation. The necessity of creep-fatigue life evaluation was reviewed and consequently it proved to be necessary in two cases. One is the case where the creep-fatigue interaction is significant for some kinds of material, loading modes and temperatures. The other is one where the amount of creep damage is almost the same as that of fatigue damage even though the creep-fatigue interaction is insignificant.
在高温下运行的部件中,寿命评估应同时考虑蠕变和疲劳(蠕变疲劳),如线性损伤总和规则。然而,蠕变疲劳寿命评估的概念在行业中并没有得到很好的传播。为了考虑这一原因,对过去的一系列蠕变疲劳研究进行了综述,即实验方法、寿命评估程序和强度设计指南。结果表明,蠕变-疲劳相互作用的机制尚未完全阐明,这掩盖了蠕变-疲劳寿命评估的必要性。回顾了蠕变疲劳寿命评估的必要性,因此在两种情况下证明了其必要性。一种是蠕变-疲劳相互作用对某些材料、加载模式和温度具有重要意义的情况。另一种是蠕变损伤的数量几乎与疲劳损伤的数量相同,即使蠕变-疲劳相互作用不显著。
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引用次数: 0
Crack propagation and divergence phenomena observed by Caustics method in tempered glass 用焦散法观察钢化玻璃裂纹扩展和发散现象
IF 0.7 Q4 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2021-03-04 DOI: 10.3233/SFC-214005
S. Aratani
High speed photography by Caustics method using Cranz-Schardin camera was studied for crack propagation and divergence in thermally tempered glass. Tempered 10 mm thick glass plates were used as a specimen. Two types of bifurcation and branching as the crack divergence could be observed and clarified even in 10 mm thick tempered glass. The difference of the shadow spot sizes between bifurcation type and branching type could be confirmed.
利用Cranz-Schardin相机采用焦散法进行了热钢化玻璃裂纹扩展和发散的高速摄影研究。使用经回火的10mm厚玻璃板作为试样。即使在10mm厚的钢化玻璃中,也可以观察到并澄清作为裂纹发散的两种类型的分叉和分支。可以证实分叉型和分支型之间阴影点大小的差异。
{"title":"Crack propagation and divergence phenomena observed by Caustics method in tempered glass","authors":"S. Aratani","doi":"10.3233/SFC-214005","DOIUrl":"https://doi.org/10.3233/SFC-214005","url":null,"abstract":"High speed photography by Caustics method using Cranz-Schardin camera was studied for crack propagation and divergence in thermally tempered glass. Tempered 10 mm thick glass plates were used as a specimen. Two types of bifurcation and branching as the crack divergence could be observed and clarified even in 10 mm thick tempered glass. The difference of the shadow spot sizes between bifurcation type and branching type could be confirmed.","PeriodicalId":41486,"journal":{"name":"Strength Fracture and Complexity","volume":"1 1","pages":"1-18"},"PeriodicalIF":0.7,"publicationDate":"2021-03-04","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://sci-hub-pdf.com/10.3233/SFC-214005","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"42802160","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 2
期刊
Strength Fracture and Complexity
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