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Artificial Intelligence Fuzzy Logic Modeling of Surface Roughness in Plasma Jet Cutting Process of Shipbuilding Aluminium Alloy 5083 船舶铝合金5083等离子射流切割表面粗糙度的人工智能模糊逻辑建模
Q4 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2023-01-01 DOI: 10.61552/jme.2023.02.005
Ivan Peko, Bogdan Nedić, Dejan Marić, Dragan Džunić, Tomislav Šolić, Mario Dragičević, Boris Crnokić, Matej Kljajo
In this paper the influence of different process parameters on surface roughness responses in plasma jet cutting process was investigated. Experimentations were conducted on shipbuilding aluminium 5083 sheet thickness 8 mm. Experimental work was performed according to Taguchi L27 orthogonal array by varying four parameters such as gas pressure, cutting speed, arc current and cutting height. Due to complexity of manufacturing process and aim to cover wide experimental space few constraints regarding cutting area were defined. Surface roughness parameters Ra and Rz were analysed as cut quality responses. In order to define mathematical model that will be able to describe effects of process parameters on surface roughness artificial intelligence (AI) fuzzy logic (FL) technique was applied. After functional relations between input parameters and surface roughness responses were defined prediction accuracy of developed fuzzy logic model was checked by comparison between experimental and predicted data. Mean absolute percentage error (MAPE) as well as coefficient of determination (R2) were used as validation measures. Finally, optimal process conditions that lead to minimal surface roughness were defined by creating response surface plots.
研究了等离子体射流切割过程中不同工艺参数对表面粗糙度响应的影响。对厚度为8 mm的造船用5083铝板进行了试验。通过改变气体压力、切割速度、电弧电流和切割高度4个参数,根据田口L27正交阵列进行了实验研究。由于制造过程的复杂性和为了覆盖更大的实验空间,对切割面积的限制很少。表面粗糙度参数Ra和Rz作为切削质量响应进行分析。为了定义能够描述工艺参数对表面粗糙度影响的数学模型,应用了人工智能模糊逻辑(FL)技术。在定义了输入参数与表面粗糙度响应的函数关系后,通过实验数据与预测数据的对比,验证了所建立的模糊逻辑模型的预测精度。采用平均绝对误差百分比(MAPE)和决定系数(R2)作为验证措施。最后,通过建立响应面图,确定了使表面粗糙度最小的最佳工艺条件。
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引用次数: 0
Taguchi and Regression Analysis of Abrasive Wear Behavior of Carbon Epoxy Composite 碳-环氧复合材料磨粒磨损行为的田口与回归分析
Q4 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2023-01-01 DOI: 10.61552/jme.2023.02.003
Sudarshan Rao K.
This study aimed to assess the abrasive wear performance of a composite material made of carbon epoxy and graphite particles. The experiments were conducted on Abrasion Test rig and examined the weight loss of the composite material, taking into account the sliding distance and normal load. Taguchi method is employed to study the effect of process parameters on composite wear. Multiple regressions were utilized to establish a correlation between wear and wear parameters. The findings indicated that weight loss increased with higher applied loads, sliding distances, and weight fractions of graphite filler. Finally, the experimental results were validated through confirmation tests.
本研究旨在评估碳环氧树脂与石墨颗粒复合材料的磨粒磨损性能。在磨损试验台上进行了试验,考虑滑动距离和法向载荷,对复合材料的失重情况进行了研究。采用田口法研究了工艺参数对复合材料磨损的影响。利用多元回归建立磨损与磨损参数之间的相关性。结果表明,随着施加载荷、滑动距离和石墨填料的重量分数的增加,重量损失增加。最后,通过验证试验对实验结果进行了验证。
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引用次数: 0
Simulation of Mechanical Processes at the Contact Region of a Dental Implant with Bone Tissues Under Shock Wave Treatment 冲击波治疗下牙种植体与骨组织接触区域机械过程的模拟
Q4 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2023-01-01 DOI: 10.61552/jme.2023.02.006
Alexey Smolin, Galina Eremina, Irina Martyshina
Dental implants are becoming an increasingly important part of modern dental treatment. Developing an optimal implant surface design can improve osseointegration. Promising to increase the rate of osseointegration is the use of external shock wave therapy, which has proven itself for the treatment of fractures, bone defects, and bone tissue regeneration during surgery and arthroplasty. This work aims at a numerical investigation of the effects of low-energy shock wave therapy of various ranges on the mechanical behaviour of bone tissues, taking into account the physiological characteristics in the area of dental implant placement. Modelling was carried out using the method of movable cellular automata. Using computer simulation, it was found that the conditions for the regeneration of bone tissues at the near-contact zone with the implant of the jaw segment are created by a shock wave with an intensity of greater than 0.1 mJ/mm2.
种植牙在现代牙科治疗中越来越重要。开发一个最佳的种植体表面设计可以改善骨整合。体外冲击波疗法有望提高骨整合率,该疗法已被证明可用于治疗骨折、骨缺损以及手术和关节置换术期间的骨组织再生。这项工作的目的是一个数值研究的影响,低能量冲击波治疗的各种范围对骨组织的力学行为,考虑到在牙科种植体放置区域的生理特征。采用可移动元胞自动机方法进行建模。通过计算机模拟发现,颌骨段种植体近接触区骨组织再生的条件是冲击波强度大于0.1 mJ/mm2。
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引用次数: 0
Foundry Coatings - Review 铸造涂料-综述
Q4 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2023-01-01 DOI: 10.61552/jme.2023.01.006
Gergana Milanova
The main purpose of this publication is to present the founding stages of the foundry industry and its fundamental importance to the engineering sector. The second focus is to examine the technology of casting in sand molds and more specifically those based on no-bake process(chemically hardening). The auxiliary materials used for the production of sand molds and their importance for the quality of the final part-casting are examined in detail. Special attention is paid to refractory coatings, and in particular those with graphite filler, because of their wide application. The main chemical parameters are presented and the need to study their geometric and tribological characteristics and their influence on the quality of manufactured castings is emphasized. Until now, the author of the publication has studied the micro hardness, roughness, friability and gas permeability of refractory coatings, for which parameters no previous information on similar tests has been found. The research carried out was financed under phd project No. 222ПД0005-05 – TU Sofia, Bulgaria.
本出版物的主要目的是介绍铸造工业的创始阶段及其对工程部门的根本重要性。第二个重点是检查砂模铸造技术,更具体地说,是基于无烘烤工艺(化学硬化)的铸造技术。详细论述了生产砂型所用的辅助材料及其对最终铸件质量的重要性。由于其广泛的应用,人们特别关注耐火涂料,特别是石墨填料的耐火涂料。提出了主要的化学参数,强调了研究其几何和摩擦学特性及其对铸件质量的影响的必要性。到目前为止,该出版物的作者已经研究了耐火涂料的显微硬度、粗糙度、脆性和透气性,这些参数在以前的类似测试中没有发现。该研究由博士项目222ПД0005-05资助,保加利亚索菲亚工业大学。
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引用次数: 0
Statistical Modeling and Optimization of Surface Roughness for PLA and PLA/Wood FDM Fabricated Items 聚乳酸和聚乳酸/木材FDM制成品表面粗糙度的统计建模与优化
Q4 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2023-01-01 DOI: 10.61552/jme.2023.01.005
Nikolaos Fountas, John Kechagias, Nikolaos Vaxevanidis
During last decades fused deposition modeling (FDM) has emerged as a widely applied additive manufacturing technology for numerous engineering applications. The present work investigates the effects of two independent variables during FDM fabrication of conventional polylactic acid (PLA) and organic biocompatible composite material with coconut flour (PLA/w) on mean surface roughness (Ra) of fabricated items. The parameter optimization adopts a customized response surface (RSM) design, based on an L9 orthogonal array. The independent variables investigated, were nozzle temperature, NT (oC) and layer thickness, LT (mm) whilst regression models for Ra concerning both materials; PLA and PLA/W, were developed to correlate the independent parameters. Proper analysis was preceded, based on response surface analysis through contour plots. The regression models were further utilized as objective functions to minimize Ra for both filament materials with the use of grey-wolf optimization genetic algorithm (GWO)
在过去的几十年里,熔融沉积建模(FDM)已经成为一种广泛应用的增材制造技术,在许多工程应用中得到了广泛的应用。本文研究了传统聚乳酸(PLA)和椰子粉有机生物相容性复合材料(PLA/w) FDM加工过程中两个自变量对制成品平均表面粗糙度(Ra)的影响。参数优化采用基于L9正交阵列的自定义响应面(RSM)设计。研究的自变量是喷嘴温度NT (oC)和层厚LT (mm),而Ra的回归模型涉及两种材料;建立了PLA和PLA/W,以关联独立参数。在响应面分析的基础上,通过等高线图进行了适当的分析。将回归模型作为目标函数,利用灰狼优化遗传算法(GWO)最小化两种材料的Ra。
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引用次数: 0
Working Out the Processes of Deposition “MetalMetal“ Multi-Layer Coatings (Cu-Mo, Cu-MoN, Cu-C) and Studying the Tribological Characteristics of Friction Pairs 研究了“金属-金属”多层涂层(Cu-Mo、Cu-MoN、Cu-C)的沉积工艺及摩擦副的摩擦学特性
Q4 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2023-01-01 DOI: 10.61552/jme.2023.01.004
Olexiy Sagalovicha, Viktor Popov, Vladislav Sagalovich, Stanislav Dudnik, Oleksandr Оlijnyk
As part of the program to search for new materials with high characteristics according to Avinit vacuum-plasma technologies, based on the complex use of coating methods (CVD + PVD), stimulated by nonequilibrium low-temperature plasma, the technological parameters of applying tightly bonded high-quality multilayer and nano-layer "metalmetal coatings" were worked out:  metal PVD coatings of Mo, Cu;  multi-layer PVD coatings based on Cu-Mo-N;  multi-layer PVD coatings on the basis of (Cu-C) (with different carbon content). Studies of samples with coatings were performed (micro-grinding, coating hardness, determination of surface geometry after coating). The thickness of multilayer coatings is 1...2 microns. with coating hardness of 250-400 kg/mm2. The developed regimes ensure high adhesion and preservation of the hardness of steel DIN 1.2379 within the specified limits. Distortions of the geometry and roughness of the coated surfaces, compared to the condition before the coating, were not detected. Tribological tests of coated samples were carried out. All tested coatings were completely worn out when rubbing steel DIN 1.2379 at very low loads (max up to 300N, then the load did not increase). All coatings had a high coefficient of friction Kfr ≥ 0.15. The use of such coatings in tribocombinations with steel in the form of independent wear-resistant coatings is impractical. They can be considered as soft layers in the development of new structures of antifriction wear-resistant coatings to increase the performance of friction pairs in the "coating-steel" and "coating-coating" tribosystems.
作为Avinit真空等离子体技术寻找高特性新材料计划的一部分,基于复合使用涂层方法(CVD + PVD),在非平衡低温等离子体刺激下,得出了应用高质量紧密结合的多层和纳米层“金属金属涂层”的工艺参数:·基于Cu-Mo-N的多层PVD涂层;·基于(Cu-C)(不同碳含量)的多层PVD涂层。对有涂层的样品进行了研究(微磨削,涂层硬度,涂层后表面几何形状的测定)。多层涂层的厚度为1…2微米。涂层硬度250- 400kg /mm2。开发的制度确保高附着力和保持DIN 1.2379钢的硬度在规定的范围内。与涂层前的条件相比,未检测到涂层表面的几何形状和粗糙度的畸变。对涂层试样进行了摩擦学试验。当在非常低的载荷(最大可达300N,然后载荷不增加)下摩擦DIN 1.2379钢时,所有测试的涂层都完全磨损。所有涂层均具有较高的摩擦系数Kfr≥0.15。这种涂层以独立耐磨涂层的形式与钢进行摩擦组合是不切实际的。它们可以被认为是开发新型耐磨涂层结构的软层,以提高“涂层-钢”和“涂层-涂层”摩擦系统中摩擦副的性能。
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引用次数: 0
Effect of Cross-Sectional Profile of Circular Dimples on Hydrodynamic Lubrication Characteristics of Thrust Bearings 圆凹窝截面对止推轴承流体动力润滑特性的影响
Q4 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2023-01-01 DOI: 10.61552/jme.2023.01.003
Ryota Ishii, Reo Miwa, Norifumi Miyanaga, Jun Tomioka
The effects of three types of dimples with different internal structures on the fluid lubrication characteristics of thrust bearings were investigated. The load-carrying capacity and the frictional torque were measured. The measurements were performed with a fixed constant film thickness. The behaviours of cavitation bubbles occurred within the dimple were observed through the rotating glass plate. Three types of internal structures of dimples were tested: cylindrical, sphere and conical. The measurement results were simulated by the Reynolds equation. As the results, the load-carrying capacity increased as the rotational speed increased. The cylindrical internal structure built up the largest pressure at the trailing edge, and consequently the largest load-carrying capacity. The frictional torque also increased with increasing the rotational speed. However, the effect of the internal structure on the frictional torque was not significant.
研究了三种不同内部结构的微窝对推力轴承流体润滑特性的影响。测试了其承载能力和摩擦力矩。测量是在固定的恒定薄膜厚度下进行的。通过旋转玻璃板观察了凹窝内空化气泡的行为。测试了三种类型的凹窝内部结构:圆柱形、球形和锥形。用雷诺方程对测量结果进行了模拟。结果表明,随着转速的增加,承载能力增大。圆柱形内部结构在后缘处建立了最大的压力,因此承载能力最大。摩擦转矩随转速的增加而增大。然而,内部结构对摩擦转矩的影响不显著。
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引用次数: 0
The Mystery and Clarity of Leonardo da Vinci's Coefficient of Friction 达芬奇的摩擦系数的神秘和清晰
Q4 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2023-01-01 DOI: 10.61552/jme.2023.01.002
Sergey Vasiliy Fedorov
The science of friction has been using the coefficient of friction as the main quantitative characteristic of the friction process for more than five centuries. The concept of the coefficient of friction as a characteristic of the resistance to the movement of rubbing surfaces in a hidden form was formulated by Leonardo da Vinci: "Each rubbing body exerts a friction resistance equal to one quarter of its weight, provided that the flat plane is in contact with the polished surface". Two centuries later, the coefficient of friction appeared explicitly, in the form of a formula, in the works of G. Amontons. It is clear that the coefficient of friction is a convenient friction parameter, easily determined in the experiment. However, what is the physical meaning of resistance to the movement of rubbing surfaces? Modern engineering believes that the coefficient of friction has no physical meaning. Thermodynamic analysis of the friction process is performed. The evolutionary patterns of the behavior of the friction contact are shown. A structural-energy interpretation of the logic of the coefficient of friction (resistance) is proposed: accumulation of potential energy of defects in the crystal structure of the deformable volume by friction contact. The static potential energy of the formed defects in the crystal structure of the contact is a measure of the decrease in the kinetic energy of the relative motion of the rubbing surfaces. Such a formulation of resistance to movement under friction has a deep physical and clear meaning for a scientist and engineer. The substantiation of Leonardo da Vinci's formulation of friction that the friction resistance should be equal to 0.25 is given. The interpretation of this rule is given for the case of friction in mechanisms (machines).
五个多世纪以来,摩擦科学一直使用摩擦系数作为摩擦过程的主要定量特征。莱昂纳多·达·芬奇提出了摩擦系数的概念,即摩擦表面以隐藏形式运动的阻力特征:“每个摩擦体施加的摩擦阻力等于其重量的四分之一,前提是平面与抛光表面接触”。两个世纪后,摩擦系数以公式的形式明确地出现在G. Amontons的著作中。可见,摩擦系数是一个方便的摩擦参数,在实验中容易确定。然而,摩擦表面运动阻力的物理意义是什么?现代工程认为摩擦系数没有物理意义。对摩擦过程进行了热力学分析。给出了摩擦接触行为的演化规律。提出了摩擦(阻力)系数逻辑的结构-能量解释:可变形体积晶体结构中缺陷的势能通过摩擦接触积累。在接触晶体结构中形成的缺陷的静态势能是摩擦表面相对运动动能减少的量度。对于科学家和工程师来说,这种摩擦下运动阻力的公式具有深刻的物理意义和明确的意义。给出了列奥纳多·达·芬奇关于摩擦阻力应等于0.25的摩擦力公式的证明。这条规则的解释适用于机械摩擦的情况。
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引用次数: 0
Empirical Modeling Methods of Turning Process: A Review 车削过程的经验建模方法综述
Q4 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2023-01-01 DOI: 10.61552/jme.2023.02.004
Jelena Stanojković, Miloš Madić, Dragan Lazarević
This paper presents a review of the modeling methods which are widely used for empirical modeling of turning process. The review considered the scientific publications from renowned scientific resource bases from 2018 until the end of 2022. The main focus was to identify the applied empirical methods, considered turning process performances, turning process parameters, material of cutting tool and workpiece, type of turning operation (single or multi pass turning) and a number of performed experimental trials upon which mathematical model was developed. Research in this area provides ready-made information in one place that can be very useful to future researchers who decide to research in this direction, i.e., possibilities for modeling certain turning process performances as well as selection of process parameters and modeling method.
本文综述了车削过程经验建模中常用的建模方法。此次评审以2018年至2022年底期间来自知名科学资源基地的科学出版物为对象。主要重点是确定应用的经验方法,考虑车削工艺性能,车削工艺参数,刀具和工件的材料,车削操作类型(单道或多道车削)以及许多进行的实验试验,并在此基础上建立数学模型。这一领域的研究提供了现成的信息,这对未来决定朝这个方向研究的研究人员非常有用,即,对某些车削过程性能建模的可能性,以及过程参数和建模方法的选择。
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引用次数: 0
Stress-State and Sliding Between Colliding Plates in the Subduction Zone 俯冲带碰撞板块间的应力状态与滑动
Q4 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2023-01-01 DOI: 10.61552/jme.2023.01.001
Emilia Assenova, Evgenia Kozhoukharova
Understanding of friction is important for tribological processes ranging from engineering contact systems to the nonmechanical inorganic tribosystems of Earth’s seismo-tectonic zones. A common but little-studied case is the combination of interaction, sliding and counter-pressure (collision) between plates and rock blocks, which develops specific deformations and energy and material changes. Above friction processes depend on the geometry, the spatial relations between the crustal plates, their material, especially rheological properties, and the energy transformations. The subduction zone has been regarded as place of renewal processes of energy and material. The role of the intensive friction processes in the increase of temperature and pressure in the subduction zone is shown, and the resulting both internal, external deformations and material changes of the rock material. A hypothesis is presented for the formation of the so-called "Deformation Arc" observed in the Alps, the Chilean segment of the Andes and the Nepalese zone. A contribution to science represents the application of tribological principles in the interpretation of natural, in this case geotribological processes, which leads to mutual enrichment of both tribology and geology.
从工程接触系统到地球地震构造带的非机械无机摩擦系统,对摩擦的理解对于摩擦学过程非常重要。一个常见但鲜有研究的例子是板块和岩石块之间的相互作用、滑动和反压力(碰撞)的结合,这会产生特定的变形、能量和物质变化。上述摩擦过程取决于几何形状、地壳板块之间的空间关系、它们的材料,特别是流变特性和能量转换。俯冲带被认为是能量和物质更新过程的场所。揭示了强烈的摩擦作用对俯冲带温度和压力升高的作用,以及由此引起的岩石内部、外部变形和物质变化。提出了在阿尔卑斯山、安第斯山脉的智利部分和尼泊尔地区观察到的所谓“变形弧”的形成的假设。对科学的贡献体现了摩擦学原理在解释自然过程中的应用,在这种情况下是地质摩擦学过程,这导致了摩擦学和地质学的相互丰富。
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引用次数: 0
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