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Tribological Behavior of Cast Aluminum Matrix Composites After Multiple Remelting 铸铝基复合材料多次重熔后的摩擦学行为
Q4 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2023-10-01 DOI: 10.61552/jme.2023.03.006
Evgeny Prusov, Artemiy Aborkin, Vladislav Deev, Dmitriy Bokaryov, Dmitriy Babin
One of the limiting factors for expanding the applications of aluminum alloy castings in many high-tech industries is the insufficient level of tribological properties, especially under conditions of dry and abrasive wear. Reinforcing of aluminum alloys with hard ceramic particles, i.e., transition to aluminum matrix composites, allows significantly increasing their resistance against dry sliding friction, scuffing, and seizure in wide temperature and force intervals of operation. Among the numerous problems related to the industrial implementation of cast aluminum matrix composites, the problem of their recycling takes the important place. This work is aimed at establishing the influence of metallurgical processes during remelting on the change in tribological properties of cast Al-Si-B4C aluminum matrix composites. For this purpose, tribological tests in conditions of dry friction according to the ball-on-disc scheme were used. Reinforcing of an AlSi12 matrix alloy with B4C particles leads to a decrease in the composite friction coefficient and the mass wear in the as-cast state in comparison with an unreinforced matrix alloy. During remelting, the tribological properties of the aluminum matrix composites do not deteriorate. Repeated remelting leads to the improvement in particle distribution uniformity, formation of the Al3BC phase at the matrix/particle interfaces, fragmentation of reinforcing B4C particles due to cyclic thermal loads as well as an increase in the porosity fraction. The changes in the structural-phase composition during remelting have a direct influence on the level of tribological properties. Typical effects associated with dry friction, such as plastic deformation of the matrix material and the formation of areas of adhesion-cohesive fracture, indicative of scuffing, were revealed by SEM analysis of the wear tracks of an unreinforced matrix alloy. For the composite material, these effects manifested to a much lesser extent. A qualitatively similar sliding wear behavior was observed for all composite samples, regardless of the remelting iteration. The study suggests that the formation of a transitional tribolayer may occur during dry sliding friction of aluminum matrix composites, which can reduce the friction coefficient.
限制铝合金铸件在许多高科技行业中应用的因素之一是其摩擦学性能水平不够,特别是在干磨损和磨料磨损条件下。用硬陶瓷颗粒增强铝合金,即过渡到铝基复合材料,可以显着增加其抗干滑动摩擦,磨损和在宽温度和力操作间隔下的卡住的能力。在铸铝基复合材料工业实施的诸多问题中,铸铝基复合材料的回收利用问题占有重要地位。本工作旨在确定重熔过程中冶金工艺对铸造Al-Si-B4C铝基复合材料摩擦学性能变化的影响。为此,在干摩擦条件下,根据球盘方案进行了摩擦学试验。与未增强的AlSi12基合金相比,B4C颗粒增强AlSi12基合金在铸态时的复合摩擦系数和质量磨损均有所降低。在重熔过程中,铝基复合材料的摩擦学性能没有下降。重复重熔导致颗粒分布均匀性改善,在基体/颗粒界面处形成Al3BC相,强化B4C颗粒在循环热载荷作用下破碎,孔隙率增加。重熔过程中结构相组成的变化直接影响摩擦磨损性能的高低。通过对未增强基体合金磨损轨迹的扫描电镜分析,揭示了干摩擦的典型影响,如基体材料的塑性变形和粘接-内聚断裂区域的形成,表明磨损。对于复合材料,这些影响的表现程度要小得多。无论重熔迭代如何,所有复合材料样品都观察到定性相似的滑动磨损行为。研究表明,铝基复合材料在干滑动摩擦过程中可能会形成过渡摩擦层,从而降低摩擦系数。
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引用次数: 0
Simulation of the Mechanical Behavior of the Degradation L4-L5 Lumbar Spine L4-L5腰椎退化的力学行为模拟
Q4 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2023-10-01 DOI: 10.61552/jme.2023.03.002
Galina Eremina, Alexey Smolin
Degenerative changes in the lumbar spine significantly reduce the quality of life of people. To fully understand the biomechanics of the affected spine, it is crucial to consider the biomechanical alterations caused by degeneration of the intervertebral disc (IVD). Therefore this study is aimed at the development of a discrete element model of the mechanical behavior of the L4-L5 spinal motion segment, which covers all the degeneration grades from healthy IVD to its severe degeneration, and numerical study of the influence of the IVD degeneration on stress state and biomechanics of the spine. To analyze the effects of IVD degeneration on spine biomechanics we simulated physiological loading conditions using compressive forces. The results of modeling showed that at the initial stages of degenerative changes, an increase in the amplitude and area of maximum compressive stresses in the disc is observed. At the late stages of disc degradation, a decrease in the value of intradiscal pressure and a shift in the maximum compressive stresses in the dorsal direction are observed. Such an influence of the degradation of the geometric and mechanical parameters of the tissues of the disc leads to the effect of bulging, which in turn will lead to the formation of an intervertebral hernia.
腰椎的退行性改变会显著降低患者的生活质量。为了充分了解受影响脊柱的生物力学,考虑椎间盘退变(IVD)引起的生物力学改变是至关重要的。因此,本研究旨在建立L4-L5脊柱运动节段力学行为的离散元模型,涵盖从健康IVD到严重退变的所有退变等级,并数值研究IVD退变对脊柱应力状态和生物力学的影响。为了分析IVD退变对脊柱生物力学的影响,我们使用压缩力模拟生理加载条件。模拟结果表明,在退行性变化的初始阶段,观察到椎间盘最大压应力的幅度和面积增加。在椎间盘退化的晚期,观察到椎间盘内压力值的降低和最大压应力在背侧方向的移位。椎间盘组织的几何和力学参数退化的这种影响导致膨出效应,进而导致椎间疝的形成。
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引用次数: 0
Effect of Shaft Speed, Crack Depth and L/D Ratio in Rotor Bearing System: Using Taguchi Method and ANOVA 轴速、裂纹深度和L/D比对转子轴承系统的影响:基于田口法和方差分析
Q4 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2023-10-01 DOI: 10.61552/jme.2023.03.005
Sudheer Kumar Veernapu, Nagaraju Cherukuri, Vangipurapu Bapi Raju
Vibration is produced by imbalance, positioning, mechanical softness, shaft cracking, and various defects in spinning machinery. In recent years, rotor defect diagnostics have become more important. This study looks at the effects of various input parameters, such as shaft operating speed, crack depths, and l/d ratio (ratio of the distance of crack from one end to the diameter of the shaft). A steel shaft with a disc positioned in the center and supported by two bearings was utilized to investigate the vibration characteristics of a shaft. An artificial fracture was introduced in order to notice the rotor's vibration characteristics when a defect is present. On a rotor with a diameter of 25mm, the signature knowledge was first obtained with fracture depths ranging from 1mm to 3mm. The amplitude and frequency of vibration in the rotor bearing system were used to analyse the results of the three input parameters. FFT analyzer was used to measure the amplitude and frequency (Fast Fourier remodel analyzer). The signals are processed using a high-speed fast Fourier remodel analyzer. To evaluate important input parameters affecting system vibrations, Taguchi and Analysis of Variance (ANOVA) methods were applied. The ANOVA was distributed with a 95% confidence level. The technique parameters with a p-value of less than 0.05 were mentioned as being critical to the response. Taguchi Analysis was used to determine the effect of the input parameters on the amplitude and frequency of vibration in the axial and vertical directions.
振动是由纺纱机械的不平衡、定位、机械柔软、轴裂和各种缺陷产生的。近年来,转子缺陷诊断变得越来越重要。本研究考察了各种输入参数的影响,如轴运行速度、裂缝深度和l/d比(裂缝从一端到轴直径的距离之比)。采用中心有圆盘、支承有两个轴承的钢轴,研究了轴的振动特性。引入了人工断口,以便在存在缺陷时注意转子的振动特性。在直径为25mm的转子上,首先获得了断裂深度为1mm至3mm的特征知识。利用转子轴承系统的振动幅值和频率对三个输入参数的结果进行分析。采用FFT分析仪(快速傅立叶重构分析仪)测量幅值和频率。利用高速傅立叶重构分析仪对信号进行处理。为了评估影响系统振动的重要输入参数,采用了田口法和方差分析(ANOVA)方法。方差分析的置信水平为95%。p值小于0.05的技术参数被认为对反应至关重要。采用田口分析确定了输入参数对轴向和垂直方向振动幅值和频率的影响。
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引用次数: 0
Tribological Behaviour and Surface Roughness Quality of 3D Printed ABS Material 3D打印ABS材料的摩擦学性能和表面粗糙度质量
Q4 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2023-10-01 DOI: 10.61552/jme.2023.03.004
Strahinja Djurović, Dragan Lazarević, Milan Ivković, Milan Mišić, Bojan Stojčetović, Živče Šarkoćević
Additive manufacturing or 3D printing is one of the newer methods of manufacturing. The basic difference to other types of production is that the material is added in the form of layers. There are many types of technologies in 3D printing, but the most common is fused deposition modeling. This technology uses different types of thermoplastic materials to build an object. This paper will present the tribological characteristics and surface roughness measurement of samples printed on a low-cost 3D printer using thermoplastic materials ABS.
增材制造或3D打印是一种较新的制造方法。与其他类型的生产的基本区别在于材料是以层的形式添加的。3D打印中有许多类型的技术,但最常见的是熔融沉积建模。这项技术使用不同类型的热塑性材料来制造物体。本文将介绍使用热塑性材料ABS在低成本3D打印机上打印样品的摩擦学特性和表面粗糙度测量。
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引用次数: 0
Triboinformatic Modeling of Wear in Total Knee Replacement Implants Using Machine Learning Algorithms 基于机器学习算法的全膝关节置换术植入物磨损的摩擦学建模
Q4 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2023-10-01 DOI: 10.61552/jme.2023.03.001
Vipin Kumar, Ravi Prakash Tewari, Ramesh Pandey, Anubhav Rawat Rawat
Pin-on-disk (PoD) tests, the most prevalent studies, are being carried out in order to evaluate tribological behaviour of different bearing materials. However, the comparison of results obtained from the PoD tests is very difficult. In this present study, several machine learning models were developed and trained and then these trained machine learning models were validated by quantifying forecasting error against the experimental data reported in literature. These machine learning based models can be utilized as alternative solution of PoD trials in order to minimize time consumption and experiment complexity.
为了评估不同轴承材料的摩擦学性能,目前正在进行最普遍的研究——盘上销(PoD)试验。然而,比较从PoD试验中获得的结果是非常困难的。在本研究中,开发和训练了几个机器学习模型,然后通过对文献中报道的实验数据量化预测误差来验证这些训练好的机器学习模型。这些基于机器学习的模型可以作为PoD试验的替代解决方案,以最小化时间消耗和实验复杂性。
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引用次数: 0
Deterministic Model of Elastic Rough Contact Taking into Account the Mutual Influence of Asperities 考虑凸点相互影响的弹性粗糙接触确定性模型
Q4 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2023-10-01 DOI: 10.61552/jme.2023.03.003
Anastasiya Yakovenko, Irina Goryacheva
The analytical solution of the elastic contact problem for the bodies with rough surfaces is presented using a deterministic description of the surface roughness. Particularly, a model of the normal contact of a periodic system of axisymmetric punches of different heights with an elastic half-space is developed. The solution is obtained taking into account the real contact pressure distribution only under nearby ones, and considering the action of remote ones as the nominal pressure (the localization method). The effect of the shape of the punches and their spatial positions on the dependencies of the real contact area and the contact pressure distribution at the contact spots on the applied load are studied. The additional displacement function, which characterizes the effect of surface roughness on the relative approach of contacting bodies at the macrolevel, is also analysed.
利用表面粗糙度的确定性描述,给出了具有粗糙表面的物体弹性接触问题的解析解。特别地,建立了具有弹性半空间的不同高度轴对称冲头周期系统法向接触模型。该方法只考虑近端接触压力的真实分布,而远端接触压力的作用作为公称压力(局部化法)。研究了凸模形状及其空间位置对实际接触面积和接触点接触压力分布对外加载荷的依赖关系的影响。分析了表征表面粗糙度对接触体相对接近的影响的附加位移函数。
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引用次数: 0
Study onThe Moisture Absorption Properties of jute Fiber Reinforced Composites 黄麻纤维增强复合材料吸湿性能研究
IF 0.6 Q4 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2023-06-28 DOI: 10.48014/ems.20230228002
Hu Cong, Xiao Yi, Junpeng Xu, Yao Siqi
Fiber-reinforced composites (FRP) have gradually become an important direction for the development of new materials due to their various excellent properties since their development. However, traditional glass fibers, carbon fibers, basalt fibers, etc. have various problems such as cost and environmental pollution, in contrast to natural crop fibers which are low-priced, widely available and environmentally friendly. In order to verify the service characteristics of jute fiber, one of the representatives of natural fibers, in complex environments, jute fiber reinforced composite laminates were prepared using Vacuum Assisted Resin Infusion (VARI) process, and the moisture absorption properties of the laminates were investigated and the influence law and mechanism of four temperatures and two fiber plies on the water absorption and diffusion properties of the laminates were analyzed. The results show that: the moisture absorption process of the laminate conforms to Fick’s second law, but the applicability of Fick’s second law decreases as the temperature increases; the moisture absorption rate of the laminate increases exponentially as the temperature increases, but the saturation rate decreases, and the corrosion rate of the laminate increases; the increase in the number of plies of the laminate affects the increase in the time to reach the saturation rate of the laminate, and the diffusion coefficient increases; the service performance of 6-layer laminate is better in the same hygrothermal environment.
纤维增强复合材料(FRP)自发展以来,由于其各种优异的性能,逐渐成为新材料发展的一个重要方向。然而,传统的玻璃纤维、碳纤维、玄武岩纤维等存在成本、环境污染等各种问题,而天然作物纤维价格低廉、可获得性广、环境友好。为了验证天然纤维代表之一的黄麻纤维在复杂环境下的使用特性,采用真空辅助树脂灌注(VARI)工艺制备了黄麻纤维增强复合材料层合板,研究了层合板的吸湿性能,分析了4种温度和2种纤维层合对层合板吸湿扩散性能的影响规律和机理。结果表明:层压板的吸湿过程符合菲克第二定律,但随着温度的升高,菲克第二定律的适用性降低;层压板吸湿率随温度升高呈指数增长,但饱和率降低,腐蚀速率增加;层压层数的增加影响层压达到饱和速率的时间的增加,扩散系数增大;在相同的湿热环境下,6层复合材料的使用性能更好。
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引用次数: 0
Book Review of Smart and Multifunctional Concrete toward Sustainable Infrastructure 面向可持续基础设施的智能多功能混凝土书评
IF 0.6 Q4 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2023-06-28 DOI: 10.48014/ems.20230511001
Liu Wei
Smart and Multifunctional Concrete toward Sustainable Infrastructures, published by Springer Group, is the first English monograph in the field of smart and multifunctional concrete, which contains 24 chapters organized into 3 parts. The first part introduces the definition, classification, origin, and philosophical basis of smart and multifunctional concrete. The second part describes 22 specific types of smart and multifunctional concrete in detail, including their definitions, classifications, principles, performances, and applications. The third part discusses the current challenges and strategies of smart and multifunctional concrete towards sustainable infrastructures. This monograph not only summarizes the historical development of smart and multifunctional concrete, but also elaborates on the philosophical basis for the emergence of smart and multifunctional concrete from the perspective of “entropy”. At the same time, it comprehensively introduces more than 20 types of smart and multifunctional concrete, as well as new types of smart and multifunctional concrete that have already been prototyped or are undergoing rapid development. Finally, the challenges of smart and multifunctional concrete towards sustainable infrastructure are systematically analysed, and corresponding strategies and development frameworks are proposed. This monograph can be used as a learning material for students majoring in civil engineering, especially in the field of concrete materials and structures, as well as a guidance and reference for researchers and engineers in the field of smart and multifunctional concrete.
《面向可持续基础设施的智能多功能混凝土》由斯普林格集团出版,是智能多功能混凝土领域的第一本英文专著,共24章,分为3部分。第一部分介绍了智能多功能混凝土的定义、分类、起源及哲学基础。第二部分详细介绍了22种特定类型的智能多功能混凝土,包括它们的定义、分类、原理、性能和应用。第三部分讨论了智能多功能混凝土面向可持续基础设施的当前挑战和策略。这本专著不仅总结了智能多功能混凝土的历史发展,而且从“熵”的角度阐述了智能多功能混凝土出现的哲学基础。同时全面介绍了20余种智能多功能混凝土,以及已经原型化或正在快速发展的新型智能多功能混凝土。最后,系统分析了智能和多功能混凝土对可持续基础设施的挑战,并提出了相应的战略和发展框架。本专著可作为土木工程专业特别是混凝土材料与结构专业学生的学习材料,也可作为智能、多功能混凝土领域的研究人员和工程师的指导和参考。
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引用次数: 0
Book Review of Self-Sensing Concrete in Smart Structures 智能结构中自感知混凝土的书评
IF 0.6 Q4 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2023-03-28 DOI: 10.48014/ems.20230424002
Zhiqiang Liu
Self-Sensing Concrete in Smart Structures, published by Elsevier, is the first English monograph in the field of self-sensing concrete and its smart structures. The monograph contains 11 chapters in 3 parts. The first part describes in detail the structure, composition, preparations, testing methods, sensing properties, sensing mechanisms, and smart structures of self-sensing concrete. The second part gives the results of the authors’ systematic research in the field of self-sensing concrete materials and smart structures from 2000 to 2014, including the self-sensing concrete with carbon fiber, nickel powder, and carbon nanotubes. The third part discusses the future challenges and countermeasures for the development of self-sensing concrete and its smart structures. The monograph not only provides a comprehensive introduction to the basic principles of self-sensing concrete and the research cases of self-sensing concrete-based smart structures applications, but also presents a series of representative innovative researches results of selfsensing concrete and its smart structures, as well as plans and deploys the future research and applications of self-sensing concrete and its smart structures. This monograph can provide guidance and reference for scientific researchers and engineers in the field of concrete materials and structures as well as smart materials and structures.
由爱思唯尔出版的《智能结构中的自感知混凝土》是自感知混凝土及其智能结构领域的第一本英文专著。本专著分为3部分,共11章。第一部分详细介绍了自传感混凝土的结构、组成、制备、测试方法、传感性能、传感机理和智能结构。第二部分是作者2000 - 2014年在自感混凝土材料和智能结构领域的系统研究成果,包括碳纤维自感混凝土、镍粉自感混凝土和碳纳米管自感混凝土。第三部分论述了自感知混凝土及其智能结构未来发展面临的挑战和对策。本专著不仅全面介绍了自感知混凝土的基本原理和基于自感知混凝土的智能结构应用的研究案例,还介绍了一系列具有代表性的自感知混凝土及其智能结构的创新研究成果,并对未来自感知混凝土及其智能结构的研究和应用进行了规划和部署。本专著可为混凝土材料与结构以及智能材料与结构领域的科研人员和工程人员提供指导和参考。
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引用次数: 21
Analysis of the Effect of Local Foundation Scouring on the Structural Dynamic Effect of a Cable-Stayed Bridge Across The Sea 局部基础冲刷对跨海斜拉桥结构动力效应的影响分析
IF 0.6 Q4 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2023-03-28 DOI: 10.48014/ems.20230114001
Daocheng Zhou, Bo Zhang, D. Qiao
The foundation scour reduces the restraining effect of the foundation on the bridge foundation, resulting in the reduction of the lateral bearing capacity of the bridge foundation. For the cross-sea bridge, the dynamic effect of foundation scour on the bridge structure is more significant, thus affecting the safety of the structure. In this paper, the maximum possible local scouring depth of the foundation is first calculated to make the simulated foundation scouring condition conform. to the actual project. Then, the m-method is adopted to calculate the stiffness value of the foundation soil spring and establish an elastic restraint model that reflects the restraint of the foundation soil on the bridge foundation, thus setting up the finite element model of the bridge with regard to the foundation scouring. On this basis, taking Qiongzhou Strait cross-sea highway and railway dual-purpose cable-stayed bridge as an example, the effect of foundation scour on the dynamic effect of cross-sea cable-stayed bridges under the action of wind and waves is analyzed, and the influence law of the local scour depth of the foundation on the dynamic effect of the structure is determined. The maximum scour depth of 12m is considered to increase the displacement of the top of the tower by 14. 65%, mainly because the foundation scours reduces the restraint effect of the foundation soil on the bridge foundation, resulting in the reduction of the lateral bearing capacity of the bridge foundation. Therefore, for the cross-sea cable-stayed bridge without foundation soil treatment, the detection and monitoring of foundation scour should be strengthened or the preventive maintenance and reinforcement treatment of foundation soil should be done in advance to ensure the safe operation of the bridge structure.
基础冲刷降低了基础对桥梁基础的约束作用,导致桥梁基础横向承载能力降低。对于跨海桥梁,基础冲刷对桥梁结构的动力作用更为显著,从而影响结构的安全。本文首先计算了地基局部最大可能冲刷深度,使模拟的地基冲刷条件符合。到实际的项目。然后,采用m法计算基础土弹簧刚度值,建立反映基础土对桥梁基础约束的弹性约束模型,从而建立桥梁对基础冲刷的有限元模型。在此基础上,以琼州海峡跨海公路铁路两用斜拉桥为例,分析了风浪作用下基础冲刷对跨海斜拉桥动力效果的影响,确定了基础局部冲刷深度对结构动力效果的影响规律。考虑最大冲刷深度为12m,使塔顶位移增加14。65%,主要是因为基础冲刷降低了基础土对桥梁基础的约束作用,导致桥梁基础横向承载能力降低。因此,对于未经基础土处理的跨海斜拉桥,应加强基础冲刷的检测和监测或提前对基础土进行预防性维护和加固处理,以保证桥梁结构的安全运行。
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引用次数: 0
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