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Analysis of dependencies for determination of friction head losses during pumping of oil with non-Newtonian properties 确定非牛顿特性油品抽吸过程中摩擦水头损失的相关性分析
Pub Date : 2024-07-20 DOI: 10.21595/lger.2024.24212
Chingiz Nurmukhamedov
An important task of increasing the energy efficiency of pipeline transport of oil with non-Newtonian properties is to improve the methods of hydraulic calculation of oil pipelines taking into account the complexity of rheological models of such fluids. Obtaining theoretical formulas for friction head losses in turbulent regime is not possible due to the complexity of the turbulent flow structure, so the methodology of hydraulic calculation is based on experimentally obtained dependences. In the article the dependences of friction head loss at turbulent flow of non-Newtonian liquid are analysed on the example of calculation for pipelines of different diameter. As the pumped liquid was considered heavy highly solidified Mangyshlak oil, transported by the main oil pipeline Uzen – Atyrau – Samara. The obtained results show that with the increase of the pipeline diameter the calculation error according to the analysed dependences increases, which is justified by the fact that the indicated dependences are obtained on the basis of experimental studies conducted on pipelines of small diameters.
提高具有非牛顿特性的石油管道运输的能源效率的一项重要任务是改进石油管道的水力计算方法,同时考虑到此类流体流变模型的复杂性。由于湍流结构的复杂性,不可能获得湍流状态下摩擦水头损失的理论公式,因此水力计算方法以实验获得的相关系数为基础。文章以不同直径管道的计算为例,分析了非牛顿液体湍流时摩擦水头损失的相关性。泵送液体被认为是由乌津-阿特劳-萨马拉主输油管道输送的重质高凝固曼吉施拉克石油。结果表明,随着管道直径的增大,根据所分析的依赖关系进行的计算误差也会增大,这是因为所指出的依赖关系是在对小直径管道进行实验研究的基础上获得的。
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引用次数: 0
Vehicle suspension based on torsion bar and elastic hinge 基于扭杆和弹性铰链的车辆悬挂系统
Pub Date : 2024-02-14 DOI: 10.21595/lger.2023.23742
A. Zotov, Anvar Valeev, Artem Tokarev
The article is devoted to the development of a vehicle suspension with a nonlinear characteristic based on a torsion bar and an elastic hinge with a given characteristic on the example of tracked vehicles for constructing oil and gas pipelines. The characteristic of the elastic hinge is such that when the existing torsion bar suspension and the elastic hinge are connected in parallel, the desired characteristic is obtained. For this non-linear characteristic in the static displacement region, low stiffness was obtained, but the total stored energy at the maximum deflection of the balance bar of the resulting suspension is greater than that of existing torsion suspensions. The smoothness of the tracked vehicles with a low stiffness of the suspension increases significantly. The calculation of vibrations of the proposed suspension under kinematic excitation was carried out. A harmonic function is considered as the trajectory of the profile; a function corresponding to a single obstacle and a function corresponding to an ascent to a ledge of a given height. The elastic hinge is a pneumatic spring moving between the guides of the design form. The force characteristic of the hinge depends on the shape of the guides and on the pressure in the air spring. The calculation of the circular shapes of the guides of the elastic hinge is given. The values of the forces arising between the pneumatic spring and the guides are determined.
文章以油气管道施工履带式车辆为例,介绍了基于扭杆和具有给定特性的弹性铰链的具有非线性特性的车辆悬架的开发。弹性铰链的特性是,当现有的扭杆悬架和弹性铰链并联时,可以获得所需的特性。对于静态位移区域的这种非线性特性,虽然获得了较低的刚度,但由此产生的悬架在平衡杆最大挠度处的总存储能量大于现有的扭杆悬架。在悬架刚度较低的情况下,履带式车辆的平稳性显著提高。对拟议悬架在运动激励下的振动进行了计算。谐函数被视为轮廓的轨迹;一个函数对应于单一障碍物,一个函数对应于上升到给定高度的壁架。弹性铰链是在设计形式的导轨之间移动的气动弹簧。铰链的力特性取决于导轨的形状和空气弹簧的压力。给出了弹性铰链导轨圆形形状的计算方法。确定了气动弹簧和导轨之间的力值。
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引用次数: 0
Vehicle suspension based on torsion bar and elastic hinge 基于扭杆和弹性铰链的车辆悬挂系统
Pub Date : 2024-02-14 DOI: 10.21595/lger.2023.23742
A. Zotov, Anvar Valeev, Artem Tokarev
The article is devoted to the development of a vehicle suspension with a nonlinear characteristic based on a torsion bar and an elastic hinge with a given characteristic on the example of tracked vehicles for constructing oil and gas pipelines. The characteristic of the elastic hinge is such that when the existing torsion bar suspension and the elastic hinge are connected in parallel, the desired characteristic is obtained. For this non-linear characteristic in the static displacement region, low stiffness was obtained, but the total stored energy at the maximum deflection of the balance bar of the resulting suspension is greater than that of existing torsion suspensions. The smoothness of the tracked vehicles with a low stiffness of the suspension increases significantly. The calculation of vibrations of the proposed suspension under kinematic excitation was carried out. A harmonic function is considered as the trajectory of the profile; a function corresponding to a single obstacle and a function corresponding to an ascent to a ledge of a given height. The elastic hinge is a pneumatic spring moving between the guides of the design form. The force characteristic of the hinge depends on the shape of the guides and on the pressure in the air spring. The calculation of the circular shapes of the guides of the elastic hinge is given. The values of the forces arising between the pneumatic spring and the guides are determined.
文章以油气管道施工履带式车辆为例,介绍了基于扭杆和具有给定特性的弹性铰链的具有非线性特性的车辆悬架的开发。弹性铰链的特性是,当现有的扭杆悬架和弹性铰链并联时,可以获得所需的特性。对于静态位移区域的这种非线性特性,虽然获得了较低的刚度,但由此产生的悬架在平衡杆最大挠度处的总存储能量大于现有的扭杆悬架。在悬架刚度较低的情况下,履带式车辆的平稳性显著提高。对拟议悬架在运动激励下的振动进行了计算。谐函数被视为轮廓的轨迹;一个函数对应于单一障碍物,一个函数对应于上升到给定高度的壁架。弹性铰链是在设计形式的导轨之间移动的气动弹簧。铰链的力特性取决于导轨的形状和空气弹簧的压力。给出了弹性铰链导轨圆形形状的计算方法。确定了气动弹簧和导轨之间的力值。
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引用次数: 0
Experimental study on the rheological characteristics and viscosity-enhanced factors of super-viscous heavy oil 超粘稠油流变特性及增粘因素实验研究
Pub Date : 2023-11-07 DOI: 10.21595/lger.2023.23660
Yang Chen, Jin Luo, Meiyu Zhang, Minglan He
To reveal the viscosity-enhanced mechanism of super-viscous heavy oil and improve the recovery rate of super-viscous heavy oil, the four components, elemental composition, rheological properties, and effects of asphaltenes and resin on the viscosity of super-viscous heavy oil from well TH12434 in Tahe Oilfield, China have been analyzed from macro and microscopic perspectives by Anton Paar rotational rheometer, gas chromatography-mass spectrometry and scanning cryo-EM to solve the problems of poor fluidity and high asphaltene content. The experimental results showed that in the temperature range of T= 40-100°C, the viscosity of super-viscous heavy oil decreases sharply from 352000 mPa∙s to 1620 mPa∙s, and the super-viscous heavy oil exhibits clear thermo-sensitivity. With T= 100°C and shear rate ranging from γ= 0-800 s -1 , the viscosity of super-viscous heavy oil decreases sharply from 45000 mPa∙s to 956 mPa∙s, and the oil sample shows typical pseudoplasticity. The baseline of super-viscous heavy oil analysis by gas chromatography shows too high, and more than 80 % of super-viscous heavy oil compounds have a matching degree of less than 70 % with standard compounds, indicating that the super-viscous heavy oil had poor heterogeneity and many impurities. It is observed by scanning cryo-EM that the micromorphology of super-viscous heavy oil is large granular, strong continuity, asphaltene micromorphology presents an obvious layered structure, the layer spacing is 637.7 nm, and its asphaltene molecules form an order-like or crystal-like association structure through several unit sheet layers, resulting in high viscosity of super-viscous heavy oil. Based on the analysis results of the influencing factors of the viscosity of super-viscous heavy oil, a theoretical basis for the selection of viscosity reduction technology for super-viscous heavy oil the efficient exploitation in Tahe Oilfield, China could be provided.
为揭示超粘稠油增粘机理,提高超粘稠油采收率,采用安东帕旋转流变仪从宏观和微观两方面分析了塔河油田TH12434井超粘稠油的四组分、元素组成、流变性能以及沥青质和树脂对其粘度的影响。采用气相色谱-质谱联用、扫描低温电镜等技术解决沥青质流动性差、沥青质含量高的问题。实验结果表明,在T= 40 ~ 100℃的温度范围内,超粘稠油的粘度从352000 mPa∙s急剧下降到1620 mPa∙s,超粘稠油表现出明显的热敏性。当温度为100℃,剪切速率为γ= 0 ~ 800 s -1时,超粘稠油粘度从45000 mPa∙s急剧下降至956 mPa∙s,油样呈现典型的假塑性。超粘稠油气相色谱分析基线过高,超过80%的超粘稠油化合物与标准化合物的匹配度小于70%,说明该超粘稠油非均质性差,杂质多。通过扫描低温电镜观察到,超粘稠油微观形貌为大颗粒状,连续性强,沥青质微观形貌呈明显的层状结构,层间距为637.7 nm,其沥青质分子通过多个单位片层形成有序或结晶状的缔合结构,导致超粘稠油具有较高的粘度。通过对超粘稠油粘度影响因素的分析,为塔河油田超粘稠油降粘技术的选择及高效开发提供理论依据。
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引用次数: 0
Prediction and evaluation of polymer turbulent drag reduction efficiency based on BP neural network 基于BP神经网络的聚合物湍流减阻效率预测与评价
Pub Date : 2023-10-30 DOI: 10.21595/lger.2023.23661
Yang Chen, Minglan He, Meiyu Zhang, Jin Luo
In the process of oil exploitation and transportation, in order to effectively predict and control energy consumption for drag reduction of oil flow, in this paper a BP neural network was proposed based method for predicting and evaluating the turbulent drag reduction efficiency of polymers, which can greatly improve the current situation of relying on empirical formulas and low generality in polymer turbulent drag reduction efficiency prediction. Based on the experimental data sets of four commercial polymer drag-reducing agents FLOXL, М-Flowtreat, Necadd-447, and FLO MXA, obtained at different polymer concentrations, viscosity, density, and Reynolds number, a BP neural network has been established and the optimal number of neurons in the hidden layer was selected using the root mean square error (RMSE) value to obtain the optimal BP neural network prediction model. The BP neural network prediction models for the four polymer drag-reducing agents all have a good fit of 0.98 or above, and the R2 of the trained BP neural network for the Necadd-447 drag-reducing agents is 0.9949, which is the best among the four polymer drag-reducing agents. The BP neural network established in this paper can be applied to the turbulent drag reduction transport of long-distance pipelines for oil products to achieve the prediction of the drag reduction efficiency of polymer additives.
在石油开采和运输过程中,为了有效地预测和控制油流减阻能耗,本文提出了一种基于BP神经网络的聚合物湍流减阻效率预测与评价方法,可极大地改善聚合物湍流减阻效率预测依赖经验公式、通用性较低的现状。基于不同聚合物浓度、粘度、密度和雷诺数下的4种商用聚合物减阻剂FLOXL、М-Flowtreat、Necadd-447和FLO MXA的实验数据集,建立BP神经网络,并利用均方根误差(RMSE)值选择隐含层的最优神经元数,得到最优BP神经网络预测模型。4种聚合物减减剂的BP神经网络预测模型拟合度均在0.98以上,其中Necadd-447减减剂的训练BP神经网络R2为0.9949,是4种聚合物减减剂中效果最好的。本文建立的BP神经网络可应用于成品油长输管道湍流减阻输送,实现聚合物添加剂减阻效果的预测。
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引用次数: 0
Analysis of methods for accounting for the amount of evaporation of petroleum products from the tank 石油产品储罐蒸发量计算方法分析
Pub Date : 2023-10-08 DOI: 10.21595/lger.2023.23585
Semyon Glushkov, Anvar Valeev
In this paper, a detailed analysis was carried out of the methods that have been developed by various countries and organizations to calculate the losses of oil and petroleum products from tanks caused by natural factors. In the course of the study, legislative and regulatory documents regulating emissions into the atmosphere in various countries of the world were considered. Both positive and negative sides of the methods under consideration were identified, and based on the results obtained, a new and more improved method of automatic accounting of hydrocarbon vapors from tanks was proposed, the effectiveness and operability of the proposed method was proved. The study also formulated recommendations for future research in this direction, which may be useful for further improvement of methods for automatic calculation of losses of oil and petroleum products in various conditions.
本文详细分析了各国和各组织制定的计算油罐因自然因素造成的石油和石油产品损失的方法。在研究过程中,审议了世界各国管制向大气排放的立法和管制文件。在此基础上,提出了一种新的、经过改进的自动计算储罐烃类蒸汽的方法,并验证了该方法的有效性和可操作性。本研究还对今后的研究方向提出了建议,为进一步改进各种工况下石油及成品油损失自动计算方法提供了参考。
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引用次数: 0
Development of shock absorber with quasi-zero stiffness effect to reduce dynamic effects on pump unit 准零刚度减振器的研制以减小泵机组的动力效应
Pub Date : 2023-08-06 DOI: 10.21595/lger.2023.23402
A. Gareev, A. Valeev
The article is devoted to the improvement of the vibration isolation and shockproof properties of the shock absorber used in the vibration isolation compensator system of the pumping unit (PU). The set task is to create an elastic damping system with the desired low (quasi-zero) stiffness, which makes it possible to reduce the detrimental effect of pumping unit vibrations both on human health and on the equipment itself. High internal dynamic (vibration) loads are the main causes of early failure of pumping units, which are transmitted to the equipment through pipelines and foundations, mainly due to various operational factors. A promising trend in increasing the operating reliability and efficiency of pumping and power equipment is the use of a vibration-isolating compensator system (VICS). To obtain greater efficiency of vibration isolation, it is proposed to apply a modern method of vibration damping – the use of elastic mechanical systems with quasi-zero stiffness. The damping devices with a quasi-zero stiffness effect were studied. An assessment of the operability and effectiveness of these dampers at oil and gas facilities was given. Based on the information studied, a new concept of a quasi-zero stiffness damping device is proposed. The method of mathematical analysis determined its power curve. A 3D model of the damper device was built using a simulation software. The functional check of the damper was performed with mathematical modeling carried out on the computing device with the help of a specialized Ansys software that allows performing a system analysis of an object using the finite element method. The following results were obtained: the design of the damper with the effect of quasi-zero stiffness allows to widen the range of basement load transmission coefficient reduction towards low frequencies. The low rigidity of the system at the operating point ensures low values of the frequency of natural oscillations, and, consequently, high vibration isolation qualities.
本文对抽油机隔振补偿系统中所用减振器的隔振和防震性能进行了改进。设定的任务是创建一个具有所需的低(准零)刚度的弹性阻尼系统,从而可以减少抽油机振动对人体健康和设备本身的有害影响。高的内部动(振动)载荷是引起抽油机早期失效的主要原因,这些载荷通过管道和基础传递给设备,主要是由各种运行因素引起的。隔振补偿系统(VICS)是提高泵送和电力设备运行可靠性和效率的一个有前途的趋势。为了获得更高的隔振效率,提出了一种现代的减振方法——使用准零刚度的弹性机械系统。研究了具有准零刚度效应的阻尼装置。对这些阻尼器在油气设施中的可操作性和有效性进行了评估。在此基础上,提出了准零刚度阻尼装置的概念。用数学分析的方法确定了其功率曲线。利用仿真软件建立了阻尼器的三维模型。阻尼器的功能校核是在专用的Ansys软件的帮助下在计算设备上进行的数学建模,该软件允许使用有限元方法对对象进行系统分析。研究结果表明:准零刚度阻尼器的设计可以扩大低频基底荷载传递系数的衰减范围;系统在工作点处的低刚度确保了自然振荡频率的低值,因此具有高隔振质量。
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引用次数: 0
Analysis of methods for improving the efficiency of “Iceberg” gas air coolers 提高“冰山”型燃气空气冷却器效率的方法分析
Pub Date : 2023-06-30 DOI: 10.21595/lger.2023.23397
A. Arslanova, R. Farukhshina, R. Khatmullina
Russia has the largest volume of natural gas reserves in the world. Recoverable natural gas reserves amount to about 67 trillion cubic meters, according to the Ministry of Natural Resources and Environment of the Russian Federation for 2023. In recent years, the development of the Unified Gas Supply System has been growing rapidly. Since 2021 the Government of the Russian Federation has been actively introducing draft laws and regulations related to the scaling of the country’s gasification. In June 2021 came out the Federal Law No. 184-FZ, which instructed the Government of the Russian Federation to adopt regulations aimed at implementation of provisions of free gasification of the country [1]. In September 2021 there was issued Decree No. 1547, [2] approving the new Rules for connecting gas-using equipment and capital construction facilities to gas distribution networks, which introduces the concept of pre-gasification. It is worth noting that new gas mains, compressor stations (CS) are put into operation, active reconstruction of the existing shops with exhausted gas compressor units (GCU) is carried out. One of the most urgent issues of the gas industry today is the efficient use of energy resources. Besides using the energy of flue gases from gas turbine drive of GPA, energy at gas throttling at gas distribution stations and other methods of energy saving, the significant role is played by the effective operation of air coolers of gas (ACG), the operation of which affects the reliable transportation of gas in the main gas pipeline (MG). The paper analyzes the methods of technical condition of gas air cooling devices of “Iceberg” type operated at the production site of the booster compressor station of “Gazprom Dobycha Nadym” LLC. The thermal efficiency of air coolers with all fans turned on and off was determined for the coldest and hottest months of the year. The electric energy savings of the frequency controlled drive (VFD) were calculated.
俄罗斯拥有世界上最大的天然气储量。根据俄罗斯联邦自然资源和环境部2023年的数据,可采天然气储量约为67万亿立方米。近年来,统一供气系统的发展势头迅猛。自2021年以来,俄罗斯联邦政府一直在积极出台与扩大该国气化规模有关的法律法规草案。2021年6月颁布了第184-FZ号联邦法,该法律指示俄罗斯联邦政府通过旨在实施该国免费气化条款的法规[1]。2021年9月,颁布了第1547号法令[2],批准了将用气设备和基本建设设施连接到天然气分配网络的新规则,其中引入了预气化的概念。值得注意的是,新的燃气总管、压缩站(CS)投入使用,并积极改造现有的废气压缩机组(GCU)。当今天然气工业最紧迫的问题之一是能源的有效利用。燃气冷风机(ACG)的有效运行对燃气主管道(MG)的可靠输送起着至关重要的作用,除了利用GPA燃气轮机驱动的烟气能量、配气站的燃气节流能量等节能手段外。分析了“俄气多比查纳德姆”有限责任公司增压压缩机站生产现场运行的“冰山”式空冷装置的技术条件方法,确定了一年中最冷和最热月份空冷器的热效率。计算了变频调速系统的电能节约量。
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引用次数: 0
Overview of the prospects for the introduction of ultrasonic oil treatment in the main pipeline transport 综述了超声波油处理在主要管道输送中的应用前景
Pub Date : 2023-06-28 DOI: 10.21595/lger.2023.23396
A. Lisovskiy, N. A. Atroscshenko, Yang Chen
This paper considers the most common methods of pipeline transport of high solidified oil existing at the moment. The effects of treating oil with magnetic and electric fields are given. The positive and negative effects of ultrasonic treatment in oil transport processes are considered. The totality and quality of the facts requires much more in-depth analysis on a number of issues in this area because with a lot of positive effects are present and negative, which do not allow to implement.
本文研究了目前存在的几种最常用的高凝固油管道输送方法。给出了磁场和电场处理石油的效果。考虑了超声波处理在石油输送过程中的积极和消极影响。事实的全面性和质量要求对这一领域的一些问题进行更深入的分析,因为存在许多积极和消极的影响,这些影响不允许执行。
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引用次数: 0
Modern development of metamaterials for obtaining special electromagnetic, acoustic, mechanical and vibration-isolating properties 获得特殊电磁、声学、机械和隔振性能的超材料的现代发展
Pub Date : 2023-06-25 DOI: 10.21595/lger.2023.23395
A. Valeev, A. Zotov, Aliia Siraeva
The article presents the history of the development of metamaterials, which begins with the development of metamaterials to obtain unique electromagnetic properties. The first ideas of such materials appeared in the XIX century. Such constructions make it possible to obtain a negative permittivity, and further the “invisibility effect”. The idea of creating a material with a given microstructure also makes it possible to obtain metamaterials with a negative Poisson’s ratio, acoustic metamaterials. Separately, it should be noted that such an approach makes it possible to obtain metamaterials with negative rigidity and vibration-isolating metamaterials. The article presents the author's design of a vibration-isolating metamaterial with quasi-zero stiffness. A demonstration prototype was made.
本文介绍了超材料的发展历史,从获得独特电磁性能的超材料发展开始。这种材料的第一个想法出现在十九世纪。这样的结构使得获得负介电常数成为可能,并进一步实现“隐形效应”。创造具有给定微观结构的材料的想法也使得获得具有负泊松比的超材料,声学超材料成为可能。另外,应该指出的是,这种方法可以获得具有负刚度的超材料和隔振超材料。本文介绍了作者设计的一种准零刚度的隔振超材料。制作了一个示范样机。
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引用次数: 0
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Liquid and Gaseous Energy Resources
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