{"title":"The Effect of Current Mode on the Crack and Failure in the Resistance Spot Welding of the Advanced High-Strength DP590 Steel","authors":"A. Ghandi, M. Shamanian, M. Salmani","doi":"10.4271/05-14-01-0002","DOIUrl":"https://doi.org/10.4271/05-14-01-0002","url":null,"abstract":"","PeriodicalId":45859,"journal":{"name":"SAE International Journal of Materials and Manufacturing","volume":"96 1","pages":""},"PeriodicalIF":0.8,"publicationDate":"2020-09-09","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"76096826","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Process-Structure-Property Relationship in Dissimilar Al-High-Strength Steel Impact Spot Welds Created Using Vaporizing Foil Actuator Welding","authors":"A. Kapil, A. Vivek, G. Daehn","doi":"10.4271/05-14-01-0003","DOIUrl":"https://doi.org/10.4271/05-14-01-0003","url":null,"abstract":"","PeriodicalId":45859,"journal":{"name":"SAE International Journal of Materials and Manufacturing","volume":"25 1","pages":""},"PeriodicalIF":0.8,"publicationDate":"2020-09-09","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"80510757","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Enabling Dissimilar Joining of Coated Steels to Aluminum through\u0000 Impact Spot Welding","authors":"A. Kapil, Y. Mao, A. Vivek, G. Daehn","doi":"10.4271/05-14-01-0004","DOIUrl":"https://doi.org/10.4271/05-14-01-0004","url":null,"abstract":"","PeriodicalId":45859,"journal":{"name":"SAE International Journal of Materials and Manufacturing","volume":"34 1","pages":""},"PeriodicalIF":0.8,"publicationDate":"2020-09-09","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"88571583","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Effect of Tool Tilt Angles on Mechanical and Microstructural\u0000 Properties of Friction Stir Welding of Dissimilar Dual-Phase 600 Steel and\u0000 AA6082-T6 Aluminum Alloy","authors":"M. Sameer, A. K. Birru","doi":"10.4271/05-14-01-0005","DOIUrl":"https://doi.org/10.4271/05-14-01-0005","url":null,"abstract":"","PeriodicalId":45859,"journal":{"name":"SAE International Journal of Materials and Manufacturing","volume":"51 1","pages":""},"PeriodicalIF":0.8,"publicationDate":"2020-09-09","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"85180958","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
The Friction stir welding (FSW) is recently presented so to join different materials without the melting process as a solid-state joining technique. A widely application for the FSW process is recently developed in automotive industries. To create the welded components by using the FSW, the plunged probe and shoulder as welding tools are used. The Finite Element Method (FEM) can be used so to simulate and analyze material flow during the FSW process. As a result, thermal and mechanical stresses on the workpiece and welding tool can be analyzed and decreased. Effects of the welding process parameters such as tool rotational speed, welding speed, tool tilt angle, depth of the welding tool, and tool shoulder diameter can be analyzed and optimized so to increase the efficiency of the production process. Material characteristics of welded parts such as hardness or grain size can be analyzed so to increase the quality of part production. Residual stress, strain, deformation, and estimations of the temperatures in the welding area can be predicted using the simulation of FSW in the FEM software. Heat generation, thermal, and thermomechanical analyses can also be implemented on the welded parts to analyze the distribution of temperature and strain in the heat-affected zone (HAZ). Moreover, welding operations of dissimilar metals can be analyzed using numerical simulation to increase the capabilities of the welding methodology in different industrial applications. In this article, a review of the FSW process is presented. As a result, the research filed can be moved forward by reviewing and analyzing recent achievements in the published papers. This article is part of a Special Issue on Lightweighting Materials for Automotive Applications. Downloaded from SAE International by Mohsen Soori, Friday, September 25, 2020
{"title":"Recent Development in Friction Stir Welding Process: A Review","authors":"Mohsen Soori, Mohammed Asmael, D. Solyali","doi":"10.4271/05-14-01-0006","DOIUrl":"https://doi.org/10.4271/05-14-01-0006","url":null,"abstract":"The Friction stir welding (FSW) is recently presented so to join different materials without the melting process as a solid-state joining technique. A widely application for the FSW process is recently developed in automotive industries. To create the welded components by using the FSW, the plunged probe and shoulder as welding tools are used. The Finite Element Method (FEM) can be used so to simulate and analyze material flow during the FSW process. As a result, thermal and mechanical stresses on the workpiece and welding tool can be analyzed and decreased. Effects of the welding process parameters such as tool rotational speed, welding speed, tool tilt angle, depth of the welding tool, and tool shoulder diameter can be analyzed and optimized so to increase the efficiency of the production process. Material characteristics of welded parts such as hardness or grain size can be analyzed so to increase the quality of part production. Residual stress, strain, deformation, and estimations of the temperatures in the welding area can be predicted using the simulation of FSW in the FEM software. Heat generation, thermal, and thermomechanical analyses can also be implemented on the welded parts to analyze the distribution of temperature and strain in the heat-affected zone (HAZ). Moreover, welding operations of dissimilar metals can be analyzed using numerical simulation to increase the capabilities of the welding methodology in different industrial applications. In this article, a review of the FSW process is presented. As a result, the research filed can be moved forward by reviewing and analyzing recent achievements in the published papers. This article is part of a Special Issue on Lightweighting Materials for Automotive Applications. Downloaded from SAE International by Mohsen Soori, Friday, September 25, 2020","PeriodicalId":45859,"journal":{"name":"SAE International Journal of Materials and Manufacturing","volume":"2011 1","pages":""},"PeriodicalIF":0.8,"publicationDate":"2020-09-09","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"88045723","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Comparison of Genetic Algorithm and Taguchi Optimization Techniques for Surface Roughness of Natural Fiber-Reinforced Polymer Composites","authors":"Susheem Kanwar, R. Singari, Ravi Butola","doi":"10.4271/05-14-02-0011","DOIUrl":"https://doi.org/10.4271/05-14-02-0011","url":null,"abstract":"","PeriodicalId":45859,"journal":{"name":"SAE International Journal of Materials and Manufacturing","volume":"18 1","pages":""},"PeriodicalIF":0.8,"publicationDate":"2020-08-11","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"83778049","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
G. Wang, K. MacKenzie, C. Sweet, J. Carter, James C. O'Kane, S. Resch, A. Sachdev, A. Luo
{"title":"Development of a Thin-Wall Magnesium Automotive Door Inner Panel","authors":"G. Wang, K. MacKenzie, C. Sweet, J. Carter, James C. O'Kane, S. Resch, A. Sachdev, A. Luo","doi":"10.4271/05-13-03-0016","DOIUrl":"https://doi.org/10.4271/05-13-03-0016","url":null,"abstract":"","PeriodicalId":45859,"journal":{"name":"SAE International Journal of Materials and Manufacturing","volume":"19 1","pages":""},"PeriodicalIF":0.8,"publicationDate":"2020-08-11","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"86814651","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Analytical Structural Stress and Stress Intensity Factor Solutions for Similar and Dissimilar Spot Welds in Cross-Tension Specimens","authors":"S. Sung, Jwo Pan","doi":"10.4271/05-14-02-0010","DOIUrl":"https://doi.org/10.4271/05-14-02-0010","url":null,"abstract":"","PeriodicalId":45859,"journal":{"name":"SAE International Journal of Materials and Manufacturing","volume":"13 1","pages":""},"PeriodicalIF":0.8,"publicationDate":"2020-08-11","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"87918220","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Crashworthiness Performance of Multi-Cornered Structures under Quasi-Static Compression and Dynamic Axial Loading Conditions","authors":"T. Tyan, K. Aekbote, Guofei Chen, T. M. Link","doi":"10.4271/05-14-02-0012","DOIUrl":"https://doi.org/10.4271/05-14-02-0012","url":null,"abstract":"","PeriodicalId":45859,"journal":{"name":"SAE International Journal of Materials and Manufacturing","volume":"116 1","pages":"153-193"},"PeriodicalIF":0.8,"publicationDate":"2020-08-11","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"79528752","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Investigation on the Effect of Al2O3 and B4C Ceramic Particles on Mechanical Properties of AA7075 Metal Matrix Composites","authors":"M. Khare, R. Gupta, Bhuvnesh Bhardwaj","doi":"10.4271/05-13-03-0022","DOIUrl":"https://doi.org/10.4271/05-13-03-0022","url":null,"abstract":"","PeriodicalId":45859,"journal":{"name":"SAE International Journal of Materials and Manufacturing","volume":"317 1","pages":""},"PeriodicalIF":0.8,"publicationDate":"2020-07-29","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"90912339","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
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