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Equilibrium and Kinetic Analysis on Cadmium Ion Sequestration from Aqueous Environment by Impregnated Chicken Feather Alkaline Biosorbent 浸渍鸡毛碱性生物吸附剂吸附水中镉离子的平衡及动力学分析
IF 0.7 Q3 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2022-05-20 DOI: 10.4028/p-734lko
A. A. Adeyi, Mellisa Chinazom Uzoukwu, L. Popoola, A. Yusuff, Esther Bernard, A. Pam, A. Ogunyemi, A. Hamisu
The presence of cadmium ions in the environment is dangerous to a human being because of its chronic and acute health syndromes such as hypertension, testicular atrophy, and skeletal fetus malformation. To eliminate cadmium ions from the environment, cheap, non-toxic, and environmental-friendly biosorbents, an alkaline impregnated adsorbent, were prepared in this study. Alkaline impregnated chicken feather biosorbents (AICFB) were synthesized and characterized by Fourier transform infrared spectroscopy (FTIR) and scanning electron microscopy (SEM) analysis. The AICFB prepared was employed for the cadmium sequestration from simulated wastewater. AICFB quantity, cadmium ion concentration, and temperature are parameters with significant effects on the metal ion sequestration process. Models by Langmuir, Freundlich, and Redlich-Peterson were assigned to analyse the adsorption isotherms. Experimental data seem good with all tested models, and best with the Redlich-Peterson model. The maximum sorption capacity of AICFB toward cadmium ion was 122.07 mg/g as monolayer entrapment at pH 6.5, 0.1 g of AICFB, 120 minutes contact time, and 298 K. The linear pseudo-first-order and pseudo-second-order kinetic models were applied for the analysis of kinetic data. The pseudo-second-order model suitably describes the cadmium ion uptake by AICFB, indicating the chemisorption process. The prepared AICFB demonstrates efficient cadmium metal sequestration from aqueous environments.
环境中镉离子的存在对人类是危险的,因为它具有慢性和急性健康综合征,如高血压、睾丸萎缩和骨骼胎儿畸形。为了消除环境中的镉离子,本研究制备了一种廉价、无毒、环保的生物吸附剂,即碱性浸渍吸附剂。合成了碱性浸渍鸡毛生物吸附剂(AICFB),并通过傅立叶变换红外光谱(FTIR)和扫描电子显微镜(SEM)分析对其进行了表征。将制备的AICFB用于模拟废水中的镉螯合。AICFB的量、镉离子浓度和温度是对金属离子螯合过程有显著影响的参数。Langmuir、Freundlich和Redlich-Peterson的模型用于分析吸附等温线。所有测试模型的实验数据似乎都很好,Redlich-Peterson模型的数据最好。在pH 6.5、0.1g AICFB、120分钟接触时间和298K下,AICFB对镉离子的最大吸附容量为122.07mg/g。动力学数据的分析采用线性拟一阶和拟二阶动力学模型。伪二阶模型适当地描述了AICFB对镉离子的吸收,表明了化学吸附过程。所制备的AICFB证明了从水环境中有效地螯合金属镉。
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引用次数: 2
Design and Development of a Measurement System Dedicated to Estimate the Junction Temperature of Insulated Gate Bipolar Transistor Modules 绝缘栅双极晶体管模块结温测量系统的设计与开发
IF 0.7 Q3 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2022-05-20 DOI: 10.4028/p-z9wh2k
Badredine Lamuadni, Rachid El Bouayadi, A. Amine, D. Zejli
The damage state estimation of an Insulated Gate Bipolar Transistor (IGBT) power module requires the measurement of the junction temperature (Tj) of the active region. However, the accurate measurement of the temperature Tj is not simple to achieve and several methods have been developed to improve the accuracy of Tj measurements. Some of the well-known methods include the use of thermo-sensitive electrical parameters (TSEP). Although the TSEP methods do not provide access to the thermal mapping of the IGBT surface, they have the advantage of not affecting the physical integrity of the module. This paper aims to present a reliable programmable measurement system dedicated to estimating with great accuracy the thermal performance of the IGBT power module on the microsecond scale using the TSEP method. The advantage of this system is to provide full control of the injection of the power current and allows quick measurements of the cooling curve just after the injection of the heating power in the chip. The junction temperature calculated from the TSEP was found to be equal to 97.5 °C, which was confirmed by using the thermal camera. The accuracy of the proposed technique was found to be less than 2%. A comparison with the thermal Resistor-Capacitor (RC) network model is also carried out in this work. Experimental results demonstrate that the designed system is high efficiency and can, therefore, be used by scientific researchers and industrial engineers for predictive maintenance to monitor the performance state of IGBT power modules, which will reduce the probability of its failure or degradation.
绝缘栅双极晶体管(IGBT)功率模块的损伤状态估计需要测量有源区结温(Tj)。然而,温度Tj的精确测量并不容易实现,已经开发了几种方法来提高Tj测量的精度。一些众所周知的方法包括使用热敏电参数(TSEP)。虽然TSEP方法不提供对IGBT表面的热映射的访问,但它们具有不影响模块物理完整性的优点。本文旨在介绍一种可靠的可编程测量系统,用于使用TSEP方法在微秒尺度上高精度地估计IGBT功率模块的热性能。该系统的优点是提供对功率电流注入的完全控制,并允许在芯片注入加热功率后快速测量冷却曲线。由TSEP计算得到的结温为97.5℃,并用热像仪进行了验证。发现所提出的技术的准确度小于2%。并与热敏电阻-电容(RC)网络模型进行了比较。实验结果表明,所设计的系统效率高,可用于科研人员和工业工程师进行预测维护,监测IGBT功率模块的性能状态,降低其故障或退化的概率。
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引用次数: 2
Mitigation of Reactive Power and Harmonics in a Case of Industrial Customer 工业客户的无功功率和谐波抑制
IF 0.7 Q3 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2022-05-20 DOI: 10.4028/p-j716jb
Dessalegn Bitew Aeggegn, Ayodeji Olalekan Salau, Y. Gebru, T. Agajie
In most industrial plants, power quality is a major issue which hinders productivity and efficiency of the plants due to the use of semiconductor based loads and non-linear loads. As a result, to address the power quality problems in these industries, specialized power devices such as the Unified Power Quality Conditioner (UPQC), can be installed at the customer's location to resolve practically all power quality issues. UPQC consist of a series of active power filters (APF) which mitigate voltage quality issues and shunt active power filters which are used to reduce current quality issues, like harmonics and reactive power burdens. This paper, therefore presents an investigation and assessment of the power quality problems associated with Bahir Dar Textile Share Company. This was achieved by examining the voltage and current harmonic levels of various types of loads using PI and fuzzy logic controllers by measuring the level of total harmonic distortion (THD) with and without the insertion of the UPQC. The novelty of this paper is the implementation of the controller based customized UPQC for power factor and reactive power compensation. It was observed that by designing the system without and with UPQC, the results of the FFT analysis show that the fuzzy logic controller (FLC) reduced the harmonics level of the load voltage and current by 1.10% and 2.14% respectively. Generally, harmonics was alleviated by 90%, reactive power was reduced by 20%, and power factor was improved by 33%. Hence, the proposed UPQC is capable of holding the voltage and current harmonics levels within the acceptable limit, which satisfies the standards imposed by IEEE 519-1995.
在大多数工业工厂中,由于使用基于半导体的负载和非线性负载,电能质量是阻碍工厂生产力和效率的主要问题。因此,为了解决这些行业的电能质量问题,可以在客户所在地安装诸如统一电能质量调节器(UPQC)之类的专用电力设备,以解决几乎所有的电能品质问题。UPQC由一系列有源电力滤波器(APF)和并联有源电力滤波器组成,前者可缓解电压质量问题,后者可用于减少电流质量问题,如谐波和无功功率负担。因此,本文对Bahir Dar纺织股份公司的电能质量问题进行了调查和评估。这是通过使用PI和模糊逻辑控制器检查各种类型负载的电压和电流谐波水平来实现的,通过测量在插入和不插入UPQC的情况下的总谐波失真(THD)水平。本文的新颖之处在于实现了基于控制器的定制UPQC,用于功率因数和无功功率补偿。通过设计不带UPQC和带UPQC的系统,FFT分析结果表明,模糊逻辑控制器(FLC)将负载电压和电流的谐波水平分别降低了1.10%和2.14%。一般来说,谐波减轻了90%,无功功率降低了20%,功率因数提高了33%。因此,所提出的UPQC能够将电压和电流谐波水平保持在可接受的限度内,这满足IEEE 519-1995规定的标准。
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引用次数: 2
New Mobile Cloud Computing Approach Based Multi-Agent System For OWL-S Services 基于移动云计算的OWL-S服务多代理系统
IF 0.7 Q3 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2022-05-20 DOI: 10.4028/p-w76ja7
Souraya Hamida, O. Kazar
Using mobile cloud technology, local application resources can move into the cloud computing resource pool in the form of web services. The web services discovery and execution processes in the mobile environment are considered as a very difficult challenge. Moreover, these processes may degrade network performance due to the mobile environment. To overcome these issues, we present a new approach for better discovery, selection, execution, and negotiation of OWL-S services by utilizing a multi-agent system in mobile cloud computing. By using the Multi-Agent System (mobile agent and fixed agent), these processes are made with the minimum utilization of resources because the mobile agents migrate to targeted services and interact locally with them. Moreover, the use of mobile agent overcomes the problems related to the mobile environment and wireless devices. Besides, it automatizes the discovery, selection, execution, and negotiation of OWL-S services. The obtained results demonstrate the effectiveness of the proposed system. Moreover, we conclude that the mobile agent is a good solution to eliminate the problem of wireless devices and the mobile environment, and reduced the execution time of service discovery and invocation. Also, the finding indicates that cloud computing is a good solution to eliminate the problem of storage and execution in mobile devices. Besides, the context-aware provides a more accurate service selection.
利用移动云技术,本地应用资源可以以web服务的形式移动到云计算资源池中。移动环境中的web服务发现和执行过程被认为是一个非常困难的挑战。此外,由于移动环境的原因,这些过程可能会降低网络性能。为了克服这些问题,我们提出了一种利用移动云计算中的多代理系统来更好地发现、选择、执行和协商OWL-S服务的新方法。通过使用多代理系统(移动代理和固定代理),由于移动代理迁移到目标服务并在本地与之交互,因此这些流程的资源利用率最低。此外,移动代理的使用克服了与移动环境和无线设备相关的问题。此外,它还自动化了OWL-S服务的发现、选择、执行和协商。仿真结果证明了该系统的有效性。此外,我们认为移动代理是一种很好的解决方案,可以消除无线设备和移动环境的问题,并减少服务发现和调用的执行时间。此外,该发现表明,云计算是消除移动设备中存储和执行问题的良好解决方案。此外,上下文感知提供了更准确的服务选择。
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引用次数: 0
Demand Forecasting Application with Regression and IoT Based Inventory Management System: A Case Study of a Semiconductor Manufacturing Company 基于回归和物联网的库存管理系统在需求预测中的应用——以半导体制造企业为例
IF 0.7 Q3 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2022-05-20 DOI: 10.4028/p-8ntq24
Asmae El Jaouhari, Z.A. Alhilali, Jabir Arif, Soumaya Fellaki, Mohamed Amejwal, Khaoula Azzouz
The accuracy of demand forecasting has a significant impact on the supply chain system's performance, which in turn has a major effect on company performance. Accurate forecasting will allow the organization to make the best use of its resources. The synchronization of customer orders to support production is critical for on-time order fulfillment. However, In fact many organizations report that their forecasting method is not working as effectively as they had hoped because orders regularly alter due to client demands. The purpose of this paper is to present an Internet of Things (IoT)-based inventory management system (IMS) that combines a causal method of multiple linear regressions (MLR) with genetic algorithms (GA) to improve the accuracy of demand forecasting in the future period by the customer as closely as feasible and enable smart inventory for Industry 4.0. Based on the data gathered from a semiconductor company that specializes in low-volume, high-mix contract manufacturing equipment and services integration, the suggested IoT-based IMS indicates that inventory productivity and efficiency could be enhanced, and it is resilient to order fluctuation.
需求预测的准确性对供应链系统的绩效有着重要影响,而供应链系统又对公司绩效有着重大影响。准确的预测将使组织能够最大限度地利用其资源。同步客户订单以支持生产对于按时完成订单至关重要。然而,事实上,许多组织报告说,他们的预测方法并没有像他们希望的那样有效,因为订单会因客户需求而定期更改。本文的目的是提出一种基于物联网(IoT)的库存管理系统(IMS),该系统将多元线性回归因果法(MLR)与遗传算法(GA)相结合,以尽可能提高客户对未来时期需求预测的准确性,并实现工业4.0的智能库存。根据从一家专门从事低批量、高混合合同制造设备和服务集成的半导体公司收集的数据,建议的基于物联网的IMS表明,库存生产力和效率可以提高,并且对订单波动具有弹性。
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引用次数: 8
Optimal Design and Techno-Economic Analysis of a Grid-Connected Photovoltaic and Battery Hybrid Energy System 光伏-电池并网混合能源系统优化设计及技术经济分析
IF 0.7 Q3 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2022-05-20 DOI: 10.4028/p-5v245g
T. Adefarati, Gulshan Sharma, A. K. Onaolapo, Ambrose Njepu, K. Akindeji, S. Oladejo, G. Obikoya, I. Adeyanju
The application of green energy technologies (GETs) has been accepted universally due to the industrial revolution, increasing energy demand, high standard of living, population growth and fluctuation of crude oil prices. In view of this, GETs have been recognized on a global note as a promising and significant alternative to meet ever increasing power demand. This research work is aimed at optimal operation and design of hybrid renewable energy system (HRES) to enhance the performance of the power system while taking into consideration the energy produced, levelized cost of energy (LCOE), return on investment (ROI), solar fraction (SF), net present value (NPV), payback period and saved CO2 emissions based on the photovoltaic (PV) orientation. This is due to the fact that the solar panel generates more electrical output when its surface is perpendicular to the solar radiation. The PV orientation significantly affects the output of a solar farm, for this reason, fixed tilted plane, vertical axis tracking system and two axes tracking system are proposed in this research work to estimate their effects on the technical, economic and environmental performance of HRES. This paper presents a grid-connected HRES that comprises utility grid, PV, battery system (BS) and load. The modelling and simulation of HRES are implemented by using PVsyst.7 energy tools in conjunction with the meteorological data made available by the National Aeronautics and Space Administration (NASA). The research outputs show that the two axes tracking system is more techno-economic feasible when compared with the fixed tilted plane and vertical axis tracking system based on the following results: Energy obtained from the grid of 4.657 MW/yr, LCOE of 0.075 ZAR/kWh, ROI of 862.7%, SF of 0.6781, NPV of 828,881.74 ZAR, payback period of 3.5 years and carbon balance of 732.240 tons. The outcomes of the study can be used by the power system planners and designers as benchmarks to utilize the prospect of solar resources for power sector reform and the industrial revolution.
由于工业革命、能源需求增加、生活水平提高、人口增长和原油价格波动,绿色能源技术的应用已被普遍接受。有鉴于此,GET已在全球范围内被公认为满足日益增长的电力需求的一种有前景且重要的替代方案。本研究工作旨在优化混合可再生能源系统(HRES)的运行和设计,以提高电力系统的性能,同时考虑基于光伏(PV)方向的发电量、平准化能源成本(LCOE)、投资回报率(ROI)、太阳能发电率(SF)、净现值(NPV)、投资回收期和节省的二氧化碳排放。这是因为当太阳能电池板的表面垂直于太阳辐射时,它会产生更多的电输出。光伏方向对太阳能发电场的输出有显著影响,为此,本研究提出了固定倾斜面、垂直轴跟踪系统和双轴跟踪系统,以评估它们对HRES技术、经济和环境性能的影响。本文提出了一种并网HRES,包括公用电网、光伏、电池系统和负载。HRES的建模和模拟是通过使用PVsyst.7能源工具以及美国国家航空航天局(NASA)提供的气象数据来实现的。研究结果表明,与固定倾斜平面和垂直轴跟踪系统相比,双轴跟踪系统在技术经济上更可行,其结果如下:从电网获得的能量为4.657 MW/yr,LCOE为0.075 ZAR/kWh,ROI为862.7%,SF为0.6781,NPV为828881.74 ZAR,回收期为3.5年,碳平衡为732.240吨。该研究的结果可供电力系统规划者和设计师用作基准,以利用太阳能资源的前景进行电力部门改革和工业革命。
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引用次数: 8
Testing, Evaluating and Simulate the Performance of the Newly Designed Drum for a Sunflower Threshing Machine 向日葵脱粒机新型滚筒性能的测试、评价与仿真
IF 0.7 Q3 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2022-05-20 DOI: 10.4028/p-8s4erw
Khaled Abdeen Mous Ali, Wangyuan Zong, Li Na Ma, G. G. Abd El-Wahhab, Mao Li
The stationary thresher machines are widely used worldwide in threshing and separating many crops; they proved to have a high performance, especially in small spaces. The threshing drum is the essential working device of the thresher and plays a fundamental role in threshing efficiency, consumed specific energy, machine productivity, and seeds loss. In this study, a structure of sunflower thresher (open style drum with 45 incline degree loop teeth) was tested, and evaluated for performance under different drum rotational speeds (150, 200, 250, and 300 rpm) and different concave clearances ( 10, 15 and 20 mm). The thresher structure and operating parameters were assessed and optimized concerning damaged and unthreshed seed percentage, threshing efficiency, consumed specific energy, and machine productivity. The obtained results revealed that increasing cylinder rotating speed positively related to threshing efficiency, power requirements, and machine productivity while increasing concave negatively related to threshing efficiency, power requirements, and machine productivity. The highest efficiency of 97.40 %, the maximum productivity of 434.50 kg/h, and the lowest consumed specific energy of 6.85 kW.h/t were obtained at the operational condition of 300 rpm drum rotational speed 10 mm concave clearance. Buckingham's π theorem was followed to find an equation to predict the threshing efficiency theoretically, resulting in an equation with an R2 value of 0.8892. These developments were an excellent choice to uprising the performance of the original thresher drum.
固定式脱粒机在世界范围内广泛应用于多种作物的脱粒和分离;事实证明,它们具有很高的性能,尤其是在小空间中。脱粒滚筒是脱粒机的重要工作装置,对脱粒效率、比能量消耗、机器生产率和种子损失起着根本性的作用。在本研究中,测试了向日葵脱粒机的结构(具有45°环齿的开放式滚筒),并评估了其在不同滚筒转速(150、200、250和300rpm)和不同凹形间隙(10、15和20mm)下的性能。对脱粒机的结构和操作参数进行了评估和优化,包括破损和未脱粒种子百分比、脱粒效率、消耗比能和机器生产率。研究结果表明,滚筒转速的增加与脱粒效率、功率要求和机器生产率呈正相关,而凹度的增加与脱谷效率、功率需求和机器生产率呈负相关。在滚筒转速为300转/分、凹入间隙为10毫米的操作条件下,获得了97.40%的最高效率、434.50公斤/小时的最高生产率和6.85千瓦/吨的最低消耗比能。根据白金汉π定理,从理论上找到了一个预测脱粒效率的方程,得到了一个R2值为0.8892的方程。这些发展是一个极好的选择,以提高原始脱粒机滚筒的性能。
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引用次数: 1
Welding Defects Detection in Radiographic Images Using an Improved Denoising Technique Combined with an Enhanced Chan-Vese Model 基于改进去噪技术和增强Chan-Vese模型的射线图像焊接缺陷检测
IF 0.7 Q3 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2022-05-20 DOI: 10.4028/p-w863h3
Rabah Abdelkader, N. Ramou, Mohammed Khorchef
The detection of welding defects is becoming an important operation in the industry and the field of non-destructive testing. Among the most used techniques in the detection of weld defects, it is radiography. The radiographic images acquired are generally of low contrast, poor quality, and uneven lighting. Therefore, the detection of welding defects becomes a difficult task. In this work, a new hybrid approach based on the combination of several techniques is proposed. It consists of three stages: firstly, we define the region of interest (ROI). Secondly, a preprocessing operation based on an improved version of denoising by soft thresholding of wavelet coefficients and an optimized threshold is applied to improve the image quality (noise reduction, contrast enhancement). Thirdly, an enhanced Chan-Vese model is proposed to segment the denoised ROI region. This enhanced model is based on the choice of a cluster obtained by the Fuzzy C-Mean algorithm (FCM) as the initial contour. The proposed approach is applied to the various radiographic welding images from the GDxray database to extract the characteristics of the welding defects. The results obtained clearly show the effectiveness of the proposed approach compared to conventional techniques.
焊接缺陷的检测正在成为工业和无损检测领域的一项重要操作。在焊缝缺陷的检测中,最常用的技术是射线照相。所获得的放射图像通常对比度低、质量差、光照不均匀。因此,焊接缺陷的检测成为一项艰巨的任务。在这项工作中,提出了一种基于多种技术结合的新混合方法。它包括三个阶段:首先,我们定义感兴趣区域(ROI)。其次,采用改进后的小波系数软阈值去噪和优化后的阈值预处理,提高图像质量(降噪、增强对比度)。第三,提出了一种增强的Chan-Vese模型对去噪后的ROI区域进行分割。该增强模型基于模糊c均值算法(FCM)得到的聚类作为初始轮廓的选择。将该方法应用于gdx射线数据库中的各种焊接图像,提取焊接缺陷的特征。结果清楚地表明,与传统技术相比,该方法是有效的。
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引用次数: 0
Mixed Convective Heat Transfer in a Lid-Driven Concentric Trapezoidal Enclosure: Numerical Simulation 混合对流换热在一个盖子驱动的同心梯形外壳:数值模拟
IF 0.7 Q3 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2022-05-20 DOI: 10.4028/p-kybe41
O. Olayemi, K. Al‐Farhany, S. E. Ibitoye, A. Obalalu
This study investigates the implications of the area ratio (AR) and Grashof number (Gr) on fluid flow properties and heat transfer due to mixed convection around heated trapezoidal blocks located concentrically inside a larger trapezium driven by a lid. The outer trapezium's upper and lower horizontal walls are moving in opposite directions. The model developed was solved using the finite element technique. The inner walls of the trapezium are retained at an isothermal temperature, while the slanted outer walls of the trapezium are perfectly insulated. The upper and lower walls of the enclosure are subjected to normalized sinusoidal temperatures. Grashof number in the range of 103£Gr£105 and area ratios ( ) of , and were investigated. The simulation outcomes are displayed as stream function, isothermal contours, and local Nusselt number. Considering the interval of for the inner block, the Nusselt number increase with diminishing area ratio for the upper wall, while the response of the lower wall to Gr variation is a function of the AR considered. At the bottom wall of the outer trapezium, results showed that the rate of heat transfer was not significantly affected by changes in area ratio. Furthermore, as the AR reduces, the heat transmission along the top wall of the outer trapezium improves with the Grashof number, with the least and peak heat transfer enhancements occurring at 50 % and 100 % percent of the wall length, respectively.
本研究研究了面积比(AR)和格拉绍夫数(Gr)对流体流动特性和热传递的影响,这是由于加热的梯形块周围的混合对流,该块同心位于由盖子驱动的较大梯形内。外梯形的上下水平墙正朝着相反的方向移动。利用有限元技术对所建立的模型进行了求解。梯形的内壁保持在等温温度下,而梯形的倾斜外壁完全绝缘。外壳的上壁和下壁受到标准化正弦温度的影响。Grashof数在103英镑Gr英镑105英镑的范围内,和的面积比()进行了调查。模拟结果显示为流函数、等温等值线和局部努塞尔数。考虑到内块的间隔,上壁的努塞尔数随着面积比的减小而增加,而下壁对Gr变化的响应是所考虑的AR的函数。在外梯形的底壁处,结果表明,面积比的变化对传热速率没有显著影响。此外,随着AR的减少,沿着外梯形顶壁的热传递随着Grashof数的增加而改善,最小和峰值传热增强分别发生在壁长的50%和100%处。
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引用次数: 7
Experimental Investigation of Machining Time and Optimization of Machining Parameters Using RSM and Genetic Algorithm (GA) on 2205-Duplex Stainless Steel 基于RSM和遗传算法的2205双相不锈钢加工时间及加工参数优化试验研究
IF 0.7 Q3 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2022-05-20 DOI: 10.4028/p-9933yq
Mahesh Gopal, E. M. Gutema, Yigrem Solomon
Duplex stainless steel has become one of the fastest-growing materials in the stainless steel family due to pitting resistance, stress-corrosion cracking, the combination of excellent mechanical properties, production features, and the area of applications such as oil and gas, nuclear and thermal power plants, chemical processing industries, saltwater processing industries, and pipeline systems. However, it is more difficult to machine due to its high toughness, low thermal conductivity, and ductility. The experiment has conducted using 2205- Duplex Stainless steel round bar material considering carbide cutting tools using Computer Numerical Control lathe to estimate machining time to address and meet the industrial need. Using Central Composite Designed by using Response Surface Methodology technique develops a second-order mathematical model based on the machining parameters. The Analysis of Variance technique was used to investigate the material's performance characteristics, and the impact of cutting parameters on the work piece was analyzed using the Design Expert-V12 software. Cutting speed is the most crucial determining factor compared to other factors. The Genetic Algorithm is trained and tested in MATLAB to evaluate the best possible solutions. The genetic Algorithm recommends the most outstanding lowest predicted value of 1.2204 mm. The confirmatory analysis shows the experimental values, and their error percentage is within ±2%; these shows indicated predicted values are very close to the Genetic Algorithm results. The conclusions were in good agreement with the experimental machining time values.
双相不锈钢由于耐点蚀、应力腐蚀开裂,结合优异的机械性能、生产特点,已成为不锈钢家族中发展最快的材料之一,在石油天然气、核电和火电厂、化学加工工业、咸水加工工业、管道系统等领域得到了广泛的应用。然而,由于其高韧性,低导热性和延展性,因此更难加工。实验采用2205-双相不锈钢圆棒材料,考虑硬质合金刀具,利用计算机数控车床估算加工时间,以解决和满足工业需要。采用响应面法设计中心复合,建立了基于加工参数的二阶数学模型。采用方差分析技术研究了材料的性能特性,并利用Design Expert-V12软件分析了切削参数对工件的影响。与其他因素相比,切削速度是最关键的决定因素。遗传算法在MATLAB中进行训练和测试,以评估最佳可能解决方案。遗传算法推荐最突出的最低预测值为1.2204 mm。验证性分析显示了实验值,其误差百分比在±2%以内;这些结果表明,预测值与遗传算法的结果非常接近。所得结论与实验加工时间值吻合较好。
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引用次数: 2
期刊
International Journal of Engineering Research in Africa
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