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Maximizing biohydrogen production from watermelon peels using Clostridium butyricum NE133: a statistical optimization approach with Plackett–Burman and Box–Behnken designs 利用丁酸梭菌NE133最大限度地利用西瓜皮生产生物氢:采用Plackett-Burman和Box-Behnken设计的统计优化方法
IF 6.1 1区 工程技术 Q1 BIOTECHNOLOGY & APPLIED MICROBIOLOGY Pub Date : 2025-05-14 DOI: 10.1186/s13068-025-02652-3
Norhan Elerakey, Abdel-Hamied M. Rasmey, Youseef M. Mohammed, Akram A. Aboseidah, Heba Hawary

Background

Biohydrogen production from agricultural waste is a promising strategy to address climate change and energy challenges. This study aimed to optimize the process parameters for biohydrogen production from watermelon peels (WMP) by Clostridium butyricum NE133 using statistical optimization techniques. Initial screening of eight significant variables influencing hydrogen production including, initial pH, incubation temperature, WMP concentration, inoculum volume, yeast extract, tryptone, sodium acetate, and ammonium acetate concentration was conducted by a Plackett–Burman (PB) design.

Results

The results showed that four variables including, initial pH (P < 0.001), WMP concentration (P < 0.001), sodium acetate (P = 0.023), and ammonium acetate (P = 0.048) had statistically significant effects on hydrogen production. The model curvature (P = 0.040) indicated that it was significant. Box–Behnken (BB) design under response surface methodology (RSM) was employed to optimize the four selected variables to maximize hydrogen production. The optimal conditions for maximizing hydrogen production from WMP by C. butyricum were: initial pH of 8.98, WMP concentration of 44.75%, sodium acetate 4.49 gL−1, and ammonium acetate 1.15 gL−1 at with predicted Hmax of 4703.23 mLL−1. The determination coefficient R2 of the model was 0.9902 with the lack of fit F-value was 1.86.

Conclusions

The confirmation experiment revealed only a 0.59% difference between the predicted and experimental hydrogen production, indicating that the optimum conditions were actual with the least error. Improvement of about 103.25% in hydrogen production from WMP by C. butyricum NE133 was achieved after the optimization process.

Graphical Abstract

从农业废弃物中生产生物氢是应对气候变化和能源挑战的一项有前景的战略。以丁酸梭菌NE133为原料,利用统计优化技术对西瓜皮制氢工艺参数进行优化。采用Plackett-Burman (PB)设计对初始pH、孵育温度、WMP浓度、接种量、酵母浸膏、色氨酸、乙酸钠和乙酸铵浓度等8个影响产氢的显著变量进行初步筛选。结果初始pH (P < 0.001)、WMP浓度(P < 0.001)、乙酸钠(P = 0.023)、乙酸铵(P = 0.048) 4个变量对产氢量的影响均有统计学意义。模型曲率(P = 0.040)表明差异有统计学意义。采用响应面法(RSM)下的Box-Behnken (BB)设计对选取的4个变量进行优化,使产氢量最大化。丁酸c发酵WMP产氢的最佳条件为初始pH 8.98, WMP浓度44.75%,乙酸钠4.49 gL−1,乙酸铵1.15 gL−1,预测Hmax为4703.23 mLL−1。模型的决定系数R2为0.9902,拟合缺失f值为1.86。结论通过验证实验,预测产氢量与实验产氢量的差异仅为0.59%,表明最佳产氢条件是实际可行的,且误差最小。经优化后,丁酸C. butyricum NE133的WMP制氢效率提高了约103.25%。图形抽象
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引用次数: 0
Optimisation of combined acid and enzymatic hydrolysis of paddy straw to produce fermentable hydrolysate 水稻秸秆酸酶联合水解生产可发酵水解物的优化研究
IF 6.1 1区 工程技术 Q1 BIOTECHNOLOGY & APPLIED MICROBIOLOGY Pub Date : 2025-05-12 DOI: 10.1186/s13068-025-02622-9
Prabhat K. Guru, Mayuri Gupta, Anshika Rani, Parmanand Sahu, Pushpraj Diwan, Ghanshyam Pawar, Sandip Gangil

Paddy straw (PS), a by-product of rice production, has a large volume, low economic value, and environmental impact due to burning, contributing to pollution and health hazards. This manuscript highlights the combined effect of acid treatments and enzymatic hydrolysis of paddy straw to produce fermentable hydrolysate, a potential biofuel. This study uses response surface methodology (RSM) with a Box–Behnken design to optimize process parameters (acid concentration, temperature, and duration of hydrolysis), thereby improving the efficiency of converting paddy straw into fermentable sugars. The efficacy of pretreatment was evaluated based on cellulose content and lignin reduction. The optimal conditions of 1% H2SO4, 80 °C, and 20 min resulted in effective cellulose enrichment (95.4%) and lignin reduction (38.2%), promoting efficient enzymatic hydrolysis. The enzymatic hydrolysis used cellulase from Trichoderma reesei, yielding high glucose concentrations of 225.2 mg glucose ml−1 g−1 paddy straw. Using Brunauer–Emmett–Teller (BET) analysis and morphology of pretreated and raw PS samples, the surface modification was validated for the optimized hydrolysis conditions. Surface area and pore volume for optimized condition decreased by 58.6% and 25% respectively. However, mean pore diameter increased by 87.9%. Herein, this study offers a more efficient, optimized, and sustainable pathway for converting paddy straw into biofuel using cellulase, with broader implications for agricultural waste management and renewable energy production.

Graphical Abstract

稻秆(PS)是水稻生产的副产品,产量大,经济价值低,燃烧对环境造成影响,造成污染和健康危害。这篇论文强调了酸处理和酶水解水稻秸秆产生可发酵水解物的联合效应,这是一种潜在的生物燃料。本研究采用响应面法(RSM)和Box-Behnken设计优化工艺参数(酸浓度、温度和水解时间),从而提高水稻秸秆转化为可发酵糖的效率。以纤维素含量和木质素还原率为指标评价预处理效果。最佳条件为1% H2SO4, 80℃,20 min,纤维素富集率为95.4%,木质素还原率为38.2%,促进了酶解效率的提高。利用里氏木霉的纤维素酶进行酶解,得到了225.2 mg葡萄糖ml - 1 g - 1稻秆的高葡萄糖浓度。通过布鲁诺尔-埃米特-泰勒(BET)分析和预处理后和原PS样品的形貌,验证了优化的水解条件。优化后的比表面积和孔体积分别降低了58.6%和25%。但平均孔径增加了87.9%。本研究为利用纤维素酶将水稻秸秆转化为生物燃料提供了一种更有效、优化和可持续的途径,对农业废弃物管理和可再生能源生产具有更广泛的意义。图形抽象
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引用次数: 0
Binary solvent extraction of intracellular lipids from Rhodotorula toruloides for cell recycling 双联溶剂法提取红圆菌胞内脂质及细胞循环利用
IF 6.1 1区 工程技术 Q1 BIOTECHNOLOGY & APPLIED MICROBIOLOGY Pub Date : 2025-05-12 DOI: 10.1186/s13068-025-02655-0
Jingyi Song, Rasool Kamal, Yadong Chu, Shiyu Liang, Zongbao K. Zhao, Qitian Huang

Background

Microbial lipid extraction is a critical process in the production of biofuels and other valuable chemicals from oleaginous microorganisms. The process involves the separation of lipids from microbial cells. Given the complexity of microbial cell walls and the demand for efficient and environmentally friendly extraction methods, further research is still needed in this area. This study aims to pursue the extraction of intracellular lipids from oleaginous yeasts using inexpensive solvents, without disrupting the cells and even maintaining a certain level of cell viability.

Results

The study used fresh fermentation broth of Rhodotorula toruloides as the lipid extraction target and employed a binary solvent of methyl tert-butyl ether (MTBE) and n-hexane for lipid extraction. The effects of extraction time and solvent ratio on cell viability, lipid extraction efficiency, and fatty acid composition were analyzed. Conditions that balanced lipid yield and cell survival were selected for lipid extraction.

Specifically, using a binary solvent (with 40% MTBE) to extract an equal volume of R. toruloides fermentation broth achieved a total lipid extraction rate of 60%, while maintaining a 5% cell survival rate (the surviving cells served as the seed for the second round of lipid production). After separating the solvent phase and supplementing the lipid-extracted cells with carbon sources and a small amount of nitrogen sources, the cells gradually regained biomass and produced lipids. Repeating this "gentle" extraction on surviving and regrown cells and adding carbon and nitrogen sources can enable a second round of growth and lipid production in these cells.

Conclusions

This is an interesting finding that may potentially encompass the extraction mechanisms of polar/nonpolar solvents and the phenomenon of yeast autophagy. This method does not require the destruction of the cell wall of oleaginous yeast. The separation after extraction is simple, and both the cells and solvents can be recycled. It provides a possible approach for simultaneous fermentation and lipid extraction.

微生物油脂提取是产油微生物生产生物燃料和其他有价值化学品的关键过程。这个过程包括从微生物细胞中分离脂质。鉴于微生物细胞壁的复杂性和对高效环保提取方法的需求,这一领域仍需进一步研究。本研究旨在利用廉价的溶剂从产油酵母中提取细胞内脂质,同时不破坏细胞,甚至保持一定水平的细胞活力。结果以新鲜发酵液为提取对象,采用甲基叔丁基醚(MTBE)和正己烷二元溶剂进行脂质提取。分析了提取时间和溶剂配比对细胞活力、脂质提取效率和脂肪酸组成的影响。选择平衡脂质产量和细胞存活率的条件进行脂质提取。具体而言,使用二元溶剂(含40% MTBE)提取等体积的toruloides发酵液,总脂质提取率为60%,同时保持5%的细胞存活率(存活的细胞作为第二轮脂质生产的种子)。分离溶剂相,给脂质提取细胞补充碳源和少量氮源后,细胞逐渐恢复生物量并产生脂质。在存活和再生的细胞上重复这种“温和”的提取,并添加碳和氮源,可以使这些细胞进行第二轮生长和脂质生产。结论这是一个有趣的发现,可能包含极性/非极性溶剂的提取机制和酵母自噬现象。这种方法不需要破坏产油酵母的细胞壁。提取后的分离操作简单,细胞和溶剂均可循环使用。为同时发酵和提取油脂提供了可能的途径。
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引用次数: 0
Alternative Splicing of BnABF4L Mediates Response to Abiotic Stresses in Rapeseed (Brassica napus L.) BnABF4L选择性剪接介导油菜对非生物胁迫的响应
IF 6.1 1区 工程技术 Q1 BIOTECHNOLOGY & APPLIED MICROBIOLOGY Pub Date : 2025-05-08 DOI: 10.1186/s13068-025-02645-2
Ruijia Zhu, Chu Yue, Shifan Wu, Mingting Wu, Ziyue Xu, Xiaoqun Liu, Rui Wang, Maolin Wang

ABRE BINDING FACTOR 4 (ABF4) is a pivotal regulatory gene in the abscisic acid (ABA) signaling pathway, and changes in its expression levels can modulate the plant's stress resistance. To further explore the specific regulatory mechanisms of alternative splicing (AS) in the ABA signaling pathway and to identify new breakthroughs for breeding high stress-resistant varieties of Brassica napus, we identified 17 homologous genes of ABF4 in the genome. Utilizing bioinformatics techniques, we analyzed their motifs, conserved domains, and cis-acting elements of their promoters. Through transcriptome data from the stress-tolerant dwarf strain ndf2 and its parental line 3529, we uncovered a significantly differentially expressed ABF4 gene, which we named BnABF4L. Subsequently, we analyzed the AS events of BnABF4L under normal growth conditions and different abiotic stresses, as well as the impact of different transcript variants' 5’ untranslated region (5'UTR) on gene translation. BnABF4L undergoes alternative 3' splice site (A3SS) selection to produce three transcripts (V1-V3) with divergent 5'UTRs. While V1 translation is suppressed by upstream ORFs (uORFs), V2/V3 exhibit enhanced translational efficiency. Under stress, ndf2 shifts splicing toward V3, circumventing uORF-mediated repression to upregulate stress-adapted isoforms. We validated the inhibitory effect of upstream open reading frames (uORFs) on protein-coding open reading frame (pORFs) and, based on the collective experimental results, proposed the flexible regulatory mechanism of AS events of BnABF4L in response to stress. Our findings provide new insights for future studies on stress resistance in rapeseed as well as for research on the regulation of alternative splicing mechanisms in the ABA signaling pathway.

ABRE BINDING FACTOR 4 (ABF4)是ABA信号通路的关键调控基因,其表达水平的变化可以调控植物的抗逆性。为了进一步探索ABA信号通路中选择性剪接(alternative splicing, AS)的具体调控机制,为培育高抗逆性甘蓝型油菜品种寻找新的突破口,我们在甘蓝型油菜基因组中鉴定了17个ABF4同源基因。利用生物信息学技术,我们分析了它们的基序、保守结构域和启动子的顺式作用元件。通过对耐胁迫矮株ndf2及其亲本系3529的转录组数据分析,我们发现了一个显著差异表达的ABF4基因,我们将其命名为BnABF4L。随后,我们分析了BnABF4L在正常生长条件和不同非生物胁迫下的AS事件,以及不同转录变异体“5’非翻译区”(5’utr)对基因翻译的影响。BnABF4L通过选择性3‘剪接位点(A3SS)选择产生3个具有不同5’ utr的转录本(V1-V3)。V1的翻译受到上游orf (uorf)的抑制,而V2/V3的翻译效率则有所提高。在胁迫下,ndf2将剪接移向V3,绕过uorf介导的抑制,上调应激适应同种异构体。我们验证了上游开放阅读框(uORFs)对蛋白编码开放阅读框(pORFs)的抑制作用,并基于集体实验结果,提出了BnABF4L在应激反应中AS事件的灵活调控机制。研究结果为油菜籽抗逆性研究以及ABA信号通路中选择性剪接调控机制的研究提供了新的思路。
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引用次数: 0
Identification of key transcription factors, including DAL80 and CRZ1, involved in heat and ethanol tolerance in Saccharomyces cerevisiae 酿酒酵母耐热和乙醇耐受关键转录因子DAL80和CRZ1的鉴定
IF 6.1 1区 工程技术 Q1 BIOTECHNOLOGY & APPLIED MICROBIOLOGY Pub Date : 2025-05-03 DOI: 10.1186/s13068-025-02653-2
Rong-Rong Chen, Li Wang, Xue-Xue Ji, Cai-Yun Xie, Yue-Qin Tang

Background

High temperature and ethanol are two critical stress factors that significantly challenge bioethanol production using Saccharomyces cerevisiae. In this study, the tolerance mechanisms of the multi-tolerant S. cerevisiae strain E-158 to heat stress and combined heat-ethanol stress were investigated using comparative transcriptomics.

Results

Under heat stress at 44 °C, glucose transport and reactive oxygen species (ROS) scavenging were significantly upregulated, while gluconeogenesis, acetate formation, and dNDP formation showed significant downregulation. Under combined heat (43 °C) and ethanol (3% v/v) stress, glucose transport, glycolysis, acetate formation, peroxisome activity, ROS scavenging, and ribosome synthesis were significantly upregulated, while glycerol formation, cellular respiration and dNDP formation exhibited significant downregulation. Fourteen transcription factors (TFs), considered to play a key role in both stress conditions, were individually overexpressed and deleted in S. cerevisiae strain KF-7 in this study. Among these TFs, Gis1p, Crz1p, Tos8p, Yap1p, Dal80p, Uga3p, Mig1p, and Opi1p were found to contribute to enhanced heat tolerance in S. cerevisiae. Compared with KF-7, strains overexpressing DAL80 and CRZ1 demonstrated markedly improved fermentation performance under stress conditions. Under heat stress at 44 °C, glucose consumption increased by 10% and 12%, respectively, for strains KF7DAL80 and KF7CRZ1, while ethanol production increased by 12% and 15%, respectively, compared to KF-7. Under combined stress conditions of 43 °C and 3% (v/v) ethanol, glucose consumption increased by 67% and 44%, ethanol production by 116% and 77%, and ethanol yield by 29% and 22%, respectively, for KF7DAL80 and KF7CRZ1 compared to KF-7. KF7CRZ1 performs comparably to E-158, while KF7DAL80 outperforms E-158.

Conclusions

This study provides valuable theoretical insights and identifies critical TF targets, contributing to the development of robust S. cerevisiae strains for improved bioethanol production.

高温和乙醇是影响酿酒酵母生产生物乙醇的两个关键胁迫因素。本研究利用比较转录组学方法研究了多耐酿酒葡萄球菌E-158对热胁迫和热乙醇联合胁迫的耐受机制。结果44℃热应激下,葡萄糖转运和活性氧清除显著上调,糖异生、醋酸盐生成和dNDP生成显著下调。在高温(43°C)和乙醇(3% v/v)复合胁迫下,葡萄糖转运、糖酵解、乙酸形成、过氧化物酶体活性、ROS清除和核糖体合成显著上调,甘油形成、细胞呼吸和dNDP形成显著下调。在本研究中,酿酒葡萄球菌菌株KF-7中有14个转录因子(TFs)分别过表达和缺失,这些转录因子被认为在两种应激条件下都起着关键作用。在这些TFs中,Gis1p、Crz1p、Tos8p、Yap1p、Dal80p、Uga3p、Mig1p和Opi1p参与了酿酒葡萄耐热性的增强。与KF-7相比,过表达DAL80和CRZ1的菌株在应激条件下的发酵性能明显提高。在44℃高温胁迫下,菌株KF7DAL80和KF7CRZ1的葡萄糖消耗量分别比KF-7增加了10%和12%,乙醇产量分别比KF-7增加了12%和15%。与KF-7相比,在43°C和3% (v/v)乙醇的组合胁迫条件下,KF7DAL80和KF7CRZ1的葡萄糖消耗增加了67%和44%,乙醇产量分别增加了116%和77%,乙醇产量分别增加了29%和22%。KF7CRZ1性能与E-158相当,而KF7DAL80性能优于E-158。结论本研究提供了有价值的理论见解,并确定了关键的TF靶点,有助于开发健壮的酿酒葡萄球菌菌株,以提高生物乙醇的产量。
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引用次数: 0
Hi-TARGET: a fast, efficient and versatile CRISPR type I-B genome editing tool for the thermophilic acetogen Thermoanaerobacter kivui Hi-TARGET:一种快速、高效、多功能的CRISPR I-B型基因组编辑工具,用于嗜热厌氧菌kivui
IF 6.1 1区 工程技术 Q1 BIOTECHNOLOGY & APPLIED MICROBIOLOGY Pub Date : 2025-04-30 DOI: 10.1186/s13068-025-02647-0
Angeliki Sitara, Rémi Hocq, Alexander Jiwei Lu, Stefan Pflügl

Background

Due to its ability to grow fast on CO2, CO and H2 at high temperatures and with high energy efficiency, the thermophilic acetogen Thermoanaerobacter kivui could become an attractive host for industrial biotechnology. In a circular carbon economy, diversification and upgrading of C1 platform feedstocks into value-added products (e. g., ethanol, acetone and isopropanol) could become crucial. To that end, genetic and bioprocess engineering tools are required to facilitate the development of bioproduction scenarios. Currently, the genome editing tools available for T. kivui present some limitations in speed and efficiency, thus restricting the development of a powerful strain chassis for industrial applications.

Results

In this study, we developed the versatile genome editing tool Hi-TARGET, based on the endogenous CRISPR Type I-B system of T. kivui. Hi-TARGET demonstrated 100% efficiency for gene knock-out (from both purified plasmid and cloning mixture) and knock-in, and 49% efficiency for creating point mutations. Furthermore, we optimized the transformation and plating protocol and increased transformation efficiency by 245-fold to 1.96 × 104 ± 8.7 × 103 CFU μg−1. Subsequently, Hi-TARGET was used to demonstrate gene knock-outs (pyrE, rexA, hrcA), a knock-in (ldh::pFAST), a single nucleotide mutation corresponding to PolCC629Y, and knock-down of the fluorescent protein pFAST. Analysis of the ∆rexA deletion mutant created with Hi-TARGET revealed that the transcriptional repressor rexA is likely involved in the regulation of the expression of lactate dehydrogenase (ldh). Following genome engineering, an optimized curing procedure for edited strains was devised. In total, the time required from DNA to a clean, edited strain is 12 days, rendering Hi-TARGET a fast, robust and complete method for engineering T. kivui.

Conclusions

The CRISPR-based genome editing tool Hi-TARGET developed for T. kivui can be used for scarless deletion, insertion, point mutation and gene knock-down, thus fast-tracking the generation of industrially-relevant strains for the production of carbon-negative chemicals and fuels as well as facilitating studies of acetogen metabolism and physiology.

由于其在高温下对CO2、CO和H2快速生长的能力和高能效,热厌氧菌kivui可能成为工业生物技术的一个有吸引力的宿主。在循环碳经济中,C1平台原料的多样化和升级为增值产品(如乙醇、丙酮和异丙醇)可能变得至关重要。为此,需要遗传和生物过程工程工具来促进生物生产情景的发展。目前,可用于T. kivui的基因组编辑工具在速度和效率方面存在一些限制,从而限制了强大的菌株底盘用于工业应用的发展。结果本研究基于猕猴桃内源性I-B型CRISPR系统开发了多功能基因组编辑工具Hi-TARGET。Hi-TARGET证明基因敲除(来自纯化质粒和克隆混合物)和敲入的效率为100%,创建点突变的效率为49%。此外,我们优化了转化和镀工艺,将转化效率提高了245倍,达到1.96 × 104±8.7 × 103 CFU μ−1。随后,Hi-TARGET被用来证明基因敲除(pyrE, rexA, hrcA),敲入(ldh::pFAST),对应于PolCC629Y的单核苷酸突变,以及荧光蛋白pFAST的敲除。对Hi-TARGET构建的∆rexA缺失突变体的分析显示,转录抑制因子rexA可能参与了乳酸脱氢酶(ldh)表达的调控。根据基因组工程,设计了一种优化的编辑菌株养护程序。总的来说,从DNA到一个干净的、编辑过的菌株所需的时间是12天,这使得Hi-TARGET成为一种快速、健壮和完整的工程T. kivui方法。结论为T. kivui开发的基于crispr的基因组编辑工具Hi-TARGET可用于无疤痕缺失、插入、点突变和基因敲除,从而快速跟踪生产负碳化学品和燃料的工业相关菌株的产生,并促进二氧化碳代谢和生理研究。
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引用次数: 0
Enhancement of microalgal CO2 fixation in photobioreactors by means of spiral flow vortices 螺旋流涡增强光生物反应器中微藻对CO2的固定作用
IF 6.1 1区 工程技术 Q1 BIOTECHNOLOGY & APPLIED MICROBIOLOGY Pub Date : 2025-04-29 DOI: 10.1186/s13068-025-02650-5
Santosh Kumar, Ameer Ali Kubar, Xinjuan Hu, Feifei Zhu, Shahid Mehmood, Michael Schagerl, Yajie Zhang, Muhammad Abdur Rehman Shah, Bin Zou, Obaid Ur Rehman, Shuhao Huo

Microalgae have received a lot of interest as a sustainable solution for carbon dioxide fixation due to their great efficiency in capturing CO2 and converting it into valuable biomass, making them a promising tool for mitigating climate change and expanding carbon capture technology. This study examines the efficacy of fixed shaped portable conical helix baffles (PCHB) in enhancing gas–liquid mixing to promote microalgal growth in column photobioreactors (PBRs). Flat (90° angle from cone surface), round, and inclined (60° angle from cone surface) baffles were compared for performance. Modeling the gas flow indicated that round PCHB produced more spiral vortices and achieved better mixing performance than flat and inclined designs. Increasing the baffle size from 3 to 7 cm resulted in a 21% higher mass transfer coefficient. The simulation was verified by experiments. Notably, the implementation of a PCHB with a round helix-shaped structure (5 cm) led to a 33% (2.102 ± 0.08 g/L) and 17% (2.419 ± 0.07 g/L) dry mass increase of Limnospira fusiformis when compared to flat and incline-shaped baffles, respectively. Our study revealed that using a round-shaped PCHB resulted to higher spiral movement, which in turn increases CO2 utilization and cell proliferation. Our approach demonstrates high potential to further optimize industrial PBRs, thereby facilitating CO2 sequestration during microalgal cultivation to combat global warming.

由于微藻在捕获二氧化碳并将其转化为有价值的生物质方面具有很高的效率,因此它们作为二氧化碳固定的可持续解决方案受到了广泛的关注,这使它们成为减缓气候变化和扩展碳捕获技术的有前途的工具。本研究考察了固定式便携式锥形螺旋挡板(PCHB)在柱状光生物反应器(PBRs)中增强气液混合以促进微藻生长的效果。平板挡板(与锥面成90°角)、圆形挡板和倾斜挡板(与锥面成60°角)的性能进行了比较。气体流动模拟表明,圆形PCHB比扁平和倾斜设计产生更多的螺旋涡,混合性能更好。将挡板尺寸从3厘米增加到7厘米,传质系数提高了21%。通过实验验证了仿真结果。值得注意的是,与平面挡板和倾斜挡板相比,采用圆形螺旋形(5 cm)挡板可使梭形Limnospira fusformis的干质量分别增加33%(2.102±0.08 g/L)和17%(2.419±0.07 g/L)。我们的研究表明,使用圆形PCHB导致更高的螺旋运动,这反过来又增加了二氧化碳的利用和细胞增殖。我们的方法显示了进一步优化工业pbr的巨大潜力,从而促进微藻培养过程中的二氧化碳封存,以对抗全球变暖。
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引用次数: 0
Synergistic cell-free enzyme cocktails for enhanced fiber matrix development: improving dewatering, strength, and decarbonization in the paper industry 用于增强纤维基质发展的协同无细胞酶鸡尾酒:改善造纸工业中的脱水、强度和脱碳
IF 6.1 1区 工程技术 Q1 BIOTECHNOLOGY & APPLIED MICROBIOLOGY Pub Date : 2025-04-29 DOI: 10.1186/s13068-025-02646-1
Nelson Barrios, María Gonzalez, Richard Venditti, Lokendra Pal

Background

The pulp and paper industry is under increasing pressure to adopt sustainable solutions that address its substantial energy consumption and environmental impact. One of the most energy-intensive operations is the thermal drying, which presents significant opportunities for efficiency improvements. This study evaluates a cell-free mild enzyme pretreatment, utilizing a cocktail of cellulases and xylanases, combined with cationic starch, to enhance dewatering efficiency and improve paper strength utilizing bleached hardwood pulp fibers. Life cycle and economic analysis were also conducted to quantify the environmental impact and economic benefits, with a particular focus on direct greenhouse gas emissions. Enhanced water removal during pressing can significantly reduce energy consumption during thermal drying, facilitating the decarbonization of the paper industry.

Results

The cell-free enzyme pretreatment, applied with mild refining and cationic starch, achieved significant improvements in dewatering efficiency and paper strength. The treatment led to an 11% point increase in solids and a 25% improvement in tensile strength. Morphological analyses revealed no changes in fiber length and width; however, reductions in kink and curl indexes indicated enhanced fiber flexibility and bonding potential. Furthermore, the enzyme–starch combination decreased water retention value by 27%, including substantial reductions in bound and hard-to-remove water content. Environmental assessments estimated a 12% reduction in global warming potential (GWP), with the technology yielding net savings of $11.29 per air-dried ton of paper through reduced natural gas consumption.

Conclusions

This study demonstrates the technical feasibility and economic viability of incorporating enzyme and cationic starch treatments into papermaking. The treatment improves paper quality while reducing energy consumption, costs, and carbon emissions. These findings support the broader adoption of enzyme-based innovations for sustainable manufacturing, aligning with decarbonization goals and industry demands for greater efficiency. The results highlight a promising avenue for achieving significant environmental and economic benefits in the pulp and paper sector.

Graphical Abstract

纸浆和造纸行业正面临越来越大的压力,需要采用可持续的解决方案来解决其巨大的能源消耗和对环境的影响。热干燥是能源最密集的操作之一,它为提高效率提供了重要的机会。本研究评估了一种无细胞温和酶预处理,利用纤维素酶和木聚糖酶的混合物,结合阳离子淀粉,以提高脱水效率,提高纸的强度,利用漂白的硬木纸浆纤维。还进行了生命周期和经济分析,以量化环境影响和经济效益,特别关注直接温室气体排放。加强压榨过程中的除水,可以显著降低热干燥过程中的能耗,促进造纸工业的脱碳。结果采用无细胞酶预处理,采用温和精制和阳离子淀粉,可显著提高脱水效率和纸张强度。该处理导致固相含量增加11%,抗拉强度提高25%。形态学分析显示纤维长度和宽度没有变化;然而,扭结和卷曲指数的降低表明纤维柔韧性和粘合潜力增强。此外,酶-淀粉组合降低了27%的保水值,包括显著降低了结合和难以去除的水分含量。环境评估估计,该技术可以减少12%的全球变暖潜能值(GWP),通过减少天然气消耗,每吨风干纸可节省11.29美元。结论本研究证明了酶和阳离子淀粉联合处理造纸的技术可行性和经济可行性。这种处理可以提高纸张质量,同时降低能耗、成本和碳排放。这些发现支持在可持续制造中更广泛地采用基于酶的创新,与脱碳目标和行业对更高效率的要求保持一致。结果突出了在纸浆和造纸部门实现重大环境和经济效益的有希望的途径。图形抽象
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引用次数: 0
Solid-state NMR at natural isotopic abundance for bioenergy applications 固体核磁共振在天然同位素丰度的生物能源应用
IF 6.1 1区 工程技术 Q1 BIOTECHNOLOGY & APPLIED MICROBIOLOGY Pub Date : 2025-04-28 DOI: 10.1186/s13068-025-02648-z
Bennett Addison, Malitha C. Dickwella Widange, Yunqiao Pu, Arthur J. Ragauskas, Anne E. Harman-Ware

Lignocellulosic biomass offers a vast and renewable resource for biofuel production and carbon management solutions. The effective conversion of lignocellulosic biomass into economically competitive biofuels and bioproducts demands a comprehensive understanding of its complex structure and composition, often requiring a range of analytical tools to achieve meaningful insights. However, for the analysis of rigid solids, many traditional methods necessitate dissolution or chemical/physical modification of the sample, which limit our ability to capture an intact view of its structural components. This highlights the need for non-destructive approaches, such as solid-state nuclear magnetic resonance (ssNMR), which preserves the sample’s natural state while providing deep, molecular-level insights. While advanced multi-dimensional ssNMR on 13C-enriched materials has recently proven exceptionally valuable for elucidating the complex macrostructure of biomass, isotopic enrichment is expensive, laborious and is clearly infeasible at large scales. In this review, we explore the role of solid-state NMR methods at natural isotopic abundance as essential tools for the non-destructive, in-depth characterization of lignocellulosic biomass and bioenergy materials in their native and unaltered state. After a brief introduction to the basic principles of solid-state NMR, we first describe the acquisition and interpretation of routine 1D 13C ssNMR spectra of lignocellulose and other related biopolymers and products. We then delve into more advanced ssNMR approaches, including key spectral editing techniques, probing polymer dynamics, and various 2D methods applicable at natural abundance. Understanding of domain miscibility as observed from proton-based spin diffusion effects is a theme throughout. Our aim is to highlight key examples where ssNMR provides valuable insights into the composition, structure, dynamics, and morphology of rigid biomaterials relevant to the bioenergy economy, revealing both the native structures and fundamental transformations that occur across conversion and decomposition pathways. We hope that this review encourages a broader adoption of ssNMR methods in bioenergy research, where it can serve as a pivotal analytical tool for achieving sustainable biomass utilization and advancing a carbon-efficient bioeconomy.

木质纤维素生物质为生物燃料生产和碳管理解决方案提供了巨大的可再生资源。将木质纤维素生物质有效转化为具有经济竞争力的生物燃料和生物产品需要全面了解其复杂的结构和组成,通常需要一系列分析工具来获得有意义的见解。然而,对于刚性固体的分析,许多传统方法需要对样品进行溶解或化学/物理改性,这限制了我们捕捉其结构成分完整视图的能力。这突出了对非破坏性方法的需求,例如固态核磁共振(ssNMR),它在提供深入的分子水平见解的同时保留了样品的自然状态。虽然对富含13c的材料进行先进的多维ssmr最近被证明对阐明生物质复杂的宏观结构非常有价值,但同位素富集是昂贵的,费力的,并且在大规模上显然是不可行的。在这篇综述中,我们探讨了固态核磁共振方法在天然同位素丰度下的作用,作为非破坏性的、深入表征天然和未改变状态下木质纤维素生物质和生物能源材料的重要工具。在简要介绍固态核磁共振的基本原理之后,我们首先描述了木质纤维素和其他相关生物聚合物和产物的常规1D 13C ssmr光谱的获取和解释。然后,我们深入研究了更先进的ssNMR方法,包括关键的光谱编辑技术,探测聚合物动力学,以及适用于自然丰度的各种二维方法。从基于质子的自旋扩散效应观察到的领域混相的理解是贯穿始终的主题。我们的目标是突出一些关键的例子,在这些例子中,ssNMR为与生物能源经济相关的硬质生物材料的组成、结构、动力学和形态提供了有价值的见解,揭示了在转化和分解途径中发生的天然结构和基本转变。我们希望这篇综述能够鼓励在生物能源研究中更广泛地采用ssNMR方法,在那里它可以作为实现可持续生物质利用和推进碳高效生物经济的关键分析工具。
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引用次数: 0
Disruption-induced changes in syntrophic propionate and acetate oxidation: flocculation, cell proximity, and microbial activity 破坏诱导的合成丙酸和醋酸氧化的变化:絮凝,细胞接近,和微生物活性
IF 6.1 1区 工程技术 Q1 BIOTECHNOLOGY & APPLIED MICROBIOLOGY Pub Date : 2025-04-19 DOI: 10.1186/s13068-025-02644-3
Nils Weng, Hossein Nadali Najafabadi, Maria Westerholm

Background

Syntrophic propionate- and acetate-oxidising bacteria (SPOB and SAOB) play a crucial role in biogas production, particularly under high ammonia conditions that are common in anaerobic degradation of protein-rich waste streams. These bacteria rely on close interactions with hydrogenotrophic methanogens to facilitate interspecies electron transfer and maintain thermodynamic feasibility. However, the impact of mixing-induced disruption of these essential syntrophic interactions in biogas systems remains largely unexplored. This study investigates how magnetic stirring and orbital shaking influence degradation dynamics, microbial community composition, and gene expression in syntrophic enrichment communities under high-ammonia conditions.

Results

Stirring significantly delayed the initiation of propionate degradation in one culture and completely inhibited it in the other two parallel cultures, whereas acetate degradation was less affected. Computational fluid dynamics modelling revealed that stirring generated higher shear rates (~ 20 s−1) and uniform cell distribution, while shaking led to lower shear rates and cell accumulation at the bottom of the culture bottle. Visual observations confirmed that stirring inhibited floc formation, while shaking promoted larger flocs compared to the static control condition, which formed smaller flocs and a sheet-like biofilm. Microbial community analysis identified substrate type and degradation progress as primary drivers of community structure, with motion displaying minimal influence. However, metatranscriptomic analysis revealed that motion-induced gene downregulation was associated with motility, surface sensing, and biofilm formation in SAOB and another bacterial species expressing genes for the glycine synthase reductase pathway. Stirring also suppressed oxalate–formate antiporter expression in SPOB, suggesting its dependence on spatial proximity for this energy-conserving mechanism. The strongest gene expression changes of stirring were observed in methanogens, indicating a coupling of the first and last steps of hydrogenotrophic methanogenesis, likely an adaptive strategy for efficient energy conservation. Other downregulated genes included ferrous iron transporters and electron transfer-associated enzymes.

Conclusions

This study highlights that stirring critically disrupts the initial syntrophic connection between SPOB and methanogens, whereas SAOB communities exhibit greater tolerance to shear stress and disruptive conditions that inhibits aggregate formation. These findings emphasize the importance of carefully managing mixing regimes, especially when attempting to reactivate ammonia-tolerant syntrophic propionate degraders in biogas systems experiencing rapid propionate accumulation under high-ammonia conditions.

Graphical abstract

<
合成型丙酸和醋酸氧化细菌(SPOB和SAOB)在沼气生产中起着至关重要的作用,特别是在高氨条件下,这在富含蛋白质的废物流的厌氧降解中很常见。这些细菌依靠与氢营养型产甲烷菌的密切相互作用来促进种间电子转移并维持热力学可行性。然而,在沼气系统中,混合引起的这些基本共生相互作用的破坏的影响在很大程度上仍未被探索。本研究探讨了高氨条件下磁搅拌和轨道振动对富营养化群落降解动力学、微生物群落组成和基因表达的影响。结果搅拌显著延缓了丙酸降解的开始,完全抑制了另外两个平行培养的降解,而乙酸降解受到的影响较小。计算流体动力学模型表明,搅拌产生较高的剪切速率(~ 20 s−1)和均匀的细胞分布,而振动导致较低的剪切速率和细胞积聚在培养瓶底部。视觉观察证实,搅拌抑制了絮凝体的形成,而与静态控制条件相比,摇动促进了更大的絮凝体,形成了更小的絮凝体和片状生物膜。微生物群落分析发现,基质类型和降解过程是群落结构的主要驱动因素,运动对群落结构的影响最小。然而,亚转录组学分析显示,在SAOB和另一种表达甘氨酸合成酶还原酶途径基因的细菌物种中,运动诱导的基因下调与运动性、表面传感和生物膜形成有关。搅拌也抑制草酸-甲酸反转运蛋白在SPOB中的表达,表明其依赖于这种节能机制的空间邻近性。在产甲烷菌中观察到最强的搅拌基因表达变化,表明氢营养产甲烷的第一步和最后一步耦合,可能是一种高效节能的适应策略。其他下调的基因包括亚铁转运蛋白和电子转移相关酶。本研究强调,搅拌严重破坏了SPOB和产甲烷菌之间的初始共生联系,而SAOB群落对剪切应力和破坏条件的耐受性更强,从而抑制了聚集体的形成。这些发现强调了仔细管理混合制度的重要性,特别是当试图在高氨条件下丙酸快速积累的沼气系统中重新激活耐氨的共生丙酸降解物时。图形抽象
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引用次数: 0
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Biotechnology for Biofuels
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