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Numerical and experimental study of two-vehicle overtaking process 双车超车过程的数值和实验研究
Pub Date : 2023-12-01 DOI: 10.1177/16878132231221044
Dong Do Van, Ching-Chen Chou, Keh-Chin Chang
The overtaking process between two simplified Ahmed body models is studied using a set of static experiments to provide a comparison basis for the numerical study. Both steady-state (static) and transient (dynamic) simulations are performed. There are notable differences of the drag and side force coefficients between the predicted and experimental results in the wake effects on the overtaking model as well as under a situation when two models are parallel for the static tests. These differences are attributed to the SST [Formula: see text] model, which is a two-equation Reynolds-averaged Navier-Stokes equation (RANS) turbulence model with an assumption of isotropic eddy viscosity, employed in the simulation. A more advanced turbulence model that simulates large-eddy organized motion in a turbulent flow and which uses an anisotropic eddy viscosity formulation in the near-wall flow subregion would increase the prediction accuracy for the overtaking simulation. A comparison of the results for the steady-state and the transient simulations at various relative velocity ratios ([Formula: see text]) shows that the quasi-steady approach is suited to simulate the dynamic two-vehicle overtaking process when the condition [Formula: see text] is met.
通过一组静态实验研究了两个简化艾哈迈德车身模型之间的超车过程,为数值研究提供了比较基础。研究同时进行了稳态(静态)和瞬态(动态)模拟。在超车模型的尾流效应中,以及在两个模型平行进行静态测试的情况下,预测结果与实验结果之间的阻力和侧向力系数存在明显差异。这些差异归因于模拟中采用的 SST 模型[公式:见正文],该模型是一个假定各向同性涡流粘度的两方程雷诺平均纳维-斯托克斯方程(RANS)湍流模型。如果采用更先进的湍流模型模拟湍流中的大涡流组织运动,并在近壁流子区域采用各向异性涡流粘度公式,则可提高超车模拟的预测精度。对不同相对速度比([公式:见正文])下的稳态和瞬态模拟结果进行比较后发现,当满足[公式:见正文]条件时,准稳态方法适合模拟动态双车超车过程。
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引用次数: 0
Multi-objective parameter optimization strategy based on engine coordinated control for improving shifting quality 基于发动机协调控制的多目标参数优化策略改善换挡质量
Pub Date : 2023-12-01 DOI: 10.1177/16878132231217809
Xianhe Shang, Fujun Zhang, Jian Wang, Xu Wang, Liguo Wei
In order to address the poor shifting quality issue of a certain model of heavy-duty vehicles, a multi-objective parameter optimization strategy based on engine coordinated control is proposed. This strategy aims to improve shifting quality by reducing the sliding friction work and impact during the shifting process. The Non-Dominated Sorting Genetic Algorithm II (NSGA-II) is employed to perform multi-objective optimization on the coordinated control parameters, which include external control torque of the engine, start of fuel cut-off timing, and duration of fuel cut-off. By comparing the performance of different parameter combinations in terms of sliding friction work and impact, the optimal parameter combination is determined. Through bench testing verification, it has been demonstrated that utilizing the optimized parameters for engine coordinated control during the torque phase of the shifting process can significantly enhance shifting quality. This strategy provides an effective solution for addressing shifting quality issues.
针对某重型车辆换挡质量差的问题,提出了一种基于发动机协调控制的多目标参数优化策略。该策略旨在通过减少换挡过程中的滑动摩擦功和影响来提高换挡质量。采用非支配排序遗传算法 II(NSGA-II)对协调控制参数进行多目标优化,这些参数包括发动机外部控制扭矩、燃油切断起始时间和燃油切断持续时间。通过比较不同参数组合在滑动摩擦功和影响方面的性能,确定了最佳参数组合。通过台架试验验证,在换挡过程的扭矩阶段利用优化参数进行发动机协调控制,可以显著提高换挡质量。这一策略为解决换挡质量问题提供了有效的解决方案。
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引用次数: 0
Structure failure analysis on metro axle-box hanger due to modal resonance with rail corrugation 轨道波纹模态共振导致的地铁轴箱吊架结构失效分析
Pub Date : 2023-12-01 DOI: 10.1177/16878132231219553
Wenbiao Huo, Pingbo Wu, Qunsheng Wang, Lai Wei, Kang Wang, Shidong Wu
During the long-term service of a metro vehicle, different kinds of fracture failure occur on the bogie, with the axle-box hanger being a representative one. To investigate the cause of the hanger structure failure, a study was conducted that combined field investigation with finite element analysis, focusing on the modal resonance behavior between the hanger and the rail corrugation. Based on the findings, a structural optimization of the hanger was proposed and an experimental verification was conducted. The results show that the main reason for the hanger fracture failure is that the resonance phenomenon that occurred in the hanger structural modal frequency when exposed to the rail corrugation, leading to the poor lateral vibration environment of the hanger and the fracture failure in the long-term service operation. The first-order structural modal frequency of the hanger is 432 Hz, which is very close to the wheel/rail excitation frequency of 435 Hz caused by the rail corrugation. The modal frequency of three newly designed hangers can prevent the frequency caused by the rail corrugation. Experimental verification of the new hangers showed a 55.49% lower maximum average acceleration of hanger lateral vibration compared to the original structure, confirming the effectiveness of the redesigned hangers.
在地铁车辆的长期服役过程中,转向架上会出现不同类型的断裂失效,其中具有代表性的是轴箱吊架。为了研究悬挂架结构失效的原因,研究人员将现场调查与有限元分析相结合,重点研究了悬挂架与轨道波纹之间的模态共振行为。根据研究结果,提出了吊架结构优化建议,并进行了实验验证。结果表明,支吊架断裂失效的主要原因是支吊架结构模态频率与钢轨波纹接触时发生共振现象,导致支吊架横向振动环境恶劣,在长期服役运行中发生断裂失效。支吊架的一阶结构模态频率为 432 Hz,与钢轨波纹引起的车轮/钢轨激励频率 435 Hz 非常接近。新设计的三个支吊架的模态频率可以阻止轨道波纹引起的频率。对新支吊架的实验验证表明,与原始结构相比,支吊架横向振动的最大平均加速度降低了 55.49%,证实了重新设计支吊架的有效性。
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引用次数: 0
Selection of design parameters of working coil for Al/Cu tubular Magnetic Pulse Welding 选择铝/铜管磁脉冲焊接工作线圈的设计参数
Pub Date : 2023-12-01 DOI: 10.1177/16878132231219573
Jiyeon Shim, Ill-Soo Kim
MPW produces a high Lorentz force for welding through the interaction of magnetic fields between the working coil and outer workpiece. Therefore, the design of the working coil is crucial in the MPW process. In particular, it is important to understand and estimate the distribution of Lorentz force on the outer tube and the stress on the working coil. These factors greatly impact the efficiency of energy delivery and the durability of the process. The purpose of this research was to analyze the effect of coil design parameters on the Lorentz force and stress. The ultimate objective was to optimize these design parameters specifically for welding tubular workpieces; for this, an electromagnetic-mechanical FE-model was developed. The design parameters considered in this study included the angle, radius, and protruding length. The Lorentz force and stress were calculated based on these parameters. Notably, the response surface method (RSM) and sequential quadratic programing (SQP) were utilized to develop a prediction model and optimize the design parameters, respectively. The findings revealed that the protruding length and angle are significant design parameters. Consequently, a working coil was manufactured using the optimized design parameters, leading to a successful Al/Cu joint. These results emphasize the indispensability of optimizing design parameters to achieve high-quality joints.
MPW 通过工作线圈和外部工件之间的磁场相互作用,在焊接时产生很高的洛伦兹力。因此,工作线圈的设计在 MPW 过程中至关重要。特别是,了解和估计外管上洛伦兹力的分布以及工作线圈上的应力非常重要。这些因素在很大程度上影响着能量传输的效率和工艺的耐用性。本研究的目的是分析线圈设计参数对洛伦兹力和应力的影响。最终目的是优化这些设计参数,特别是用于焊接管状工件;为此,开发了一个电磁机械 FE 模型。本研究考虑的设计参数包括角度、半径和突出长度。根据这些参数计算了洛伦兹力和应力。值得注意的是,该研究利用响应面法(RSM)和顺序二次编程法(SQP)分别建立了预测模型和优化了设计参数。研究结果表明,突出长度和角度是重要的设计参数。因此,使用优化的设计参数制造出了工作线圈,成功实现了铝/铜连接。这些结果强调了优化设计参数对实现高质量接头的不可或缺性。
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引用次数: 0
Design of 3D printed pressure-reducing insoles based on changes in parameters of lattice structure 根据晶格结构参数变化设计 3D 打印减压鞋垫
Pub Date : 2023-12-01 DOI: 10.1177/16878132231216609
Lu-Ping Kang, Tai-Sheng Gong
Uneven distribution of pressure on the bottom of the foot or excessive local pressure shall cause discomfort. And when it gets severe, this pressure would even damage the health of the human foot, especially for people like the elderly, diabetic patients and pregnant women. Decompression footwear can effectively reduce pressure on the foot and reduce the risk of injury. However, mass-produced pressure-reducing footwear lacks pertinence due to individual differences in human plantar pressure and foot shape data. This paper presents a design, using gradient lattice structures, for four kinds of 3D printed pressure-reducing insoles. It turns out that full contact insoles with non-uniform distribution of lattice structure did the best in reducing peak pressure of the whole foot, which was 60.42% lower than that of bare foot, 17.24% of flat insole with uniform distribution of lattice structure, 13.68% of mass-produced pressure-reducing footwear. The effect on pressure reduction is significant.
脚底压力分布不均或局部压力过大,都会引起不适。严重时,这种压力甚至会损害人体足部的健康,尤其是老年人、糖尿病患者和孕妇。减压鞋可以有效减轻足部压力,降低受伤风险。然而,由于人体足底压力和足形数据的个体差异,批量生产的减压鞋缺乏针对性。本文利用梯度晶格结构设计了四种 3D 打印减压鞋垫。结果表明,格子结构非均匀分布的全接触式鞋垫在降低整个足部的峰值压力方面效果最好,比光脚鞋垫降低了 60.42%,比格子结构均匀分布的平底鞋垫降低了 17.24%,比大规模生产的减压鞋垫降低了 13.68%。减压效果显著。
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引用次数: 0
Structural optimization design of BIW using NSGA-III and entropy weighted TOPSIS methods 使用 NSGA-III 和熵加权 TOPSIS 方法优化生物质能源结构设计
Pub Date : 2023-12-01 DOI: 10.1177/16878132231220351
Hao Chen, Chihua Lu, Lie Feng, Zhien Liu, Yi Sun, Wan Chen
Multi-objective optimization is always a difficult and hot problem for the static and dynamic performance and lightweight optimization design of a body-in-white (BIW). In this regard, a hybrid method coupled with NSGA-III and entropy weighted TOPSIS methods was put forward here. Effects of each design variable on the BIW performance was studied by means of the contribution method so as to optimize various design variables. Further, an experimental design was carried out by means of a radial basis function model to approximate each performance index of the automotive body. On the base of that, a comprehensive method where the Pareto frontier is searched by means of NSGA-III while the optimal solution is selected by means of the entropy weighted TOPSIS method was proposed based on lightweight, static and dynamic performances to analyze BIW performances to determine the contradictory optimal solution among various BIW factors. Afterward, our numerical verifications demonstrate that the BIW performances are improved significantly so that it can be feasible to optimize static and dynamic BIW performances and the lightweight performance of the BIW can be guaranteed accordingly.
多目标优化一直是白车身静态、动态性能和轻量化优化设计的难点和热点问题。为此,本文提出了一种结合 NSGA-III 和熵权 TOPSIS 方法的混合方法。通过贡献法研究了各设计变量对白车身性能的影响,从而优化了各种设计变量。此外,还通过径向基函数模型进行了实验设计,以逼近汽车车身的各项性能指标。在此基础上,提出了一种综合方法,即通过 NSGA-III 搜索帕累托前沿,同时通过熵权 TOPSIS 法选择最优解,以轻量化、静态和动态性能为基础分析白车身性能,从而确定白车身各因素之间的矛盾最优解。随后,我们的数值验证表明,白车身性能得到了显著改善,因此优化白车身的静态和动态性能是可行的,白车身的轻量化性能也得到了相应的保证。
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引用次数: 0
RSF-based model for predicting pump failure trends in tunnels 基于 RSF 的隧道泵故障趋势预测模型
Pub Date : 2023-12-01 DOI: 10.1177/16878132231215184
Xin Wu, Qianru Chen, Min Hu, Lining Gan, Li Teng
The water pump is a piece of crucial electromechanical equipment to ensure the safety of tunnels. Therefore, it’s essential to master the performance trend of pumps to prevent the occurrence of failure. In this paper, essential information and failure records of pumps in 15 operating tunnels for many years were collected. According to the data characteristics, a data-filling model based on XGBoost is developed to address the issue of the censored data. Considering that most pumps are still in operation, a failure prediction model based on Random Survival Forest (RSF) is designed by incorporating survival analysis principles. The proposed Pump Failure Trend Prediction Model (PFTPM) overcomes difficulties caused by the lack of previous data and the small number of old pumps. We identify two phases of failure: the first phase exhibits a bathtub-shaped failure rate curve, while the second phase is characterized by a lower failure risk. The importance of considering rainfall, pump operating time, and performance changes for effective maintenance planning is emphasized. Furthermore, we summarize the failure evolution law of various types of pumps to amend maintenance cycle in the existing specification. Overall, this paper integrates innovative big-data technologies into the traditional maintenance data of tunnel pumps.
水泵是确保隧道安全的关键机电设备。因此,掌握水泵的性能变化趋势,预防故障的发生至关重要。本文收集了 15 座运营多年的隧道水泵的基本信息和故障记录。根据数据特征,建立了基于 XGBoost 的数据填充模型,以解决数据删减的问题。考虑到大多数水泵仍在运行,结合生存分析原理,设计了基于随机生存森林(RSF)的故障预测模型。所提出的泵故障趋势预测模型(PFTPM)克服了因缺乏以往数据和旧泵数量较少而造成的困难。我们确定了两个故障阶段:第一阶段呈现浴缸形故障率曲线,而第二阶段的故障风险较低。我们强调了考虑降雨量、水泵运行时间和性能变化对有效制定维护计划的重要性。此外,我们还总结了各类水泵的故障演变规律,以修正现有规范中的维护周期。总之,本文将创新的大数据技术融入到隧道水泵的传统维护数据中。
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引用次数: 0
Research on multi-objective flow shop scheduling optimization in supply chain environment based on Fuzzy Relevance Entropy Method 基于模糊相关性熵法的供应链环境下多目标流水车间调度优化研究
Pub Date : 2023-12-01 DOI: 10.1177/16878132231218517
Zhe Luo, Yonghong Tan, Guangyu Zhu, Yuping Xia, Xinyu Wang
For the multi-objective flow shop scheduling problem in the supply chain environment, this paper proposes the Fuzzy Relevance Entropy method (FREM) to solve the adaptive value assignment problem in the multi-objective optimization process of the supply chain environment by combining Fuzzy Information Entropy Theory (FIET) and Degree of Membership Function (DMF). Firstly, the uncertainty of each sub-objective of the ideal solution and Pareto solution of the objective is extracted using the Degree of Membership Function. Secondly, each solution is mapped into an affiliation degree fuzzy set and the information contained in the fuzzy set is reprocessed using Fuzzy Information Entropy Theory. Finally, the amount of information contained in the ideal solution solved by the Pareto method is used to guide the evolution of the Particle Swarm Optimization (PSO) algorithm, thus avoiding the traditional multi-objective optimization process of assigning weights to solve the fitness link. This paper combines both the Fuzzy Relevance Entropy method and the Stochastic Weight method with Particle Swarm Optimization (PSO) and Differential Evolution (DE) algorithms to address the five-objective flow shop scheduling problem in the supply chain environment. Experimental results demonstrate that the proposed Fuzzy Relevance Entropy method effectively solves the multi-objective flow shop scheduling problem in the supply chain environment and achieves better optimization results compared to the Stochastic Weight method.
针对供应链环境下的多目标流水车间调度问题,本文结合模糊信息熵理论(FIET)和成员度函数(DMF),提出了模糊相关熵方法(FREM)来解决供应链环境下多目标优化过程中的自适应值分配问题。首先,利用成员度函数(Degree of Membership Function)提取目标的理想解和帕累托解中每个子目标的不确定性。其次,将每个解决方案映射到一个隶属度模糊集合中,并利用模糊信息熵理论对模糊集合中包含的信息进行再处理。最后,利用帕累托方法求解的理想解所包含的信息量来指导粒子群优化算法(PSO)的演化,从而避免了传统的多目标优化过程中分配权重来求解适应度环节。本文将模糊相关性熵法和随机权重法与粒子群优化(PSO)和差分进化(DE)算法相结合,解决了供应链环境中的五目标流车间调度问题。实验结果表明,与随机权重法相比,所提出的模糊相关性熵法有效地解决了供应链环境中的多目标流车间调度问题,并取得了更好的优化效果。
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引用次数: 0
Suspension parameters for low-damped carbody oscillation of high-speed railway vehicle 高速铁路车辆低阻尼车体振荡的悬挂参数
Pub Date : 2023-12-01 DOI: 10.1177/16878132231219574
Joonhyuk Park
This study presents an optimization method to design the suspension properties associated with low-damped carbody oscillations for high-speed railway vehicles. In this method, the least damping ratio for the low-frequency modes in the entire service speed range and the critical speed for a worn wheel are proposed for the design objectives. Based on the linearized vehicle model, a genetic algorithm is applied to determine the optimal suspension properties to maximize the least damping ratio while maintaining the critical speed above the desired speed. The optimization results show that the proposed method can enhance lateral ride comfort by eliminating the region where the least damping ratio of the carbody mode decreases excessively and securing a constant for the entire service speed range. The least damping ratio was improved from approximately 5.7% to 15.6% and the critical for the worn wheel increased from approximately 430 to 499 km/h. Parametric studies are conducted to investigate the influence of the tolerances of the suspension properties, and the results provide useful information regarding the manufacture of suspension elements and assembly of the bogie system. The validity of the optimized suspension properties is verified from the simulation results using railway vehicle dynamics software.
本研究提出了一种优化方法,用于设计与高速铁路车辆低阻尼车体振荡相关的悬挂特性。在该方法中,为设计目标提出了整个服务速度范围内低频模式的最小阻尼比和磨损车轮的临界速度。在线性化车辆模型的基础上,应用遗传算法确定最佳悬挂性能,以最大限度地提高最小阻尼比,同时保持临界速度高于所需的速度。优化结果表明,所提出的方法可以消除车身模式最小阻尼比过度减小的区域,并确保在整个服务速度范围内保持恒定,从而提高横向乘坐舒适性。最小阻尼比从大约 5.7% 提高到 15.6%,磨损车轮的临界值从大约 430 公里/小时提高到 499 公里/小时。进行了参数研究,以调查悬挂特性公差的影响,结果为悬挂元件的制造和转向架系统的组装提供了有用的信息。使用铁路车辆动力学软件的模拟结果验证了优化悬挂特性的有效性。
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引用次数: 0
Analysis of influencing factors on numerical simulation of transverse jet in supersonic flow 超音速流中横向射流数值模拟的影响因素分析
Pub Date : 2023-11-01 DOI: 10.1177/16878132231214949
Jiang-Fei Yu, Tao Tang, Jin-cheng Zhang, Da-Peng Xiong, Hong-Bo Wang, Ming-Bo Sun
Numerical simulation is becoming an important research method in the field of supersonic flow. Its accuracy and reliability have always been the key to its further application and the focus of current researches. In this study, a series of numerical simulations of transverse supersonic jet in supersonic free flow are carried out based on Reynolds averaged (RANS) solver. Firstly, the flow field structure obtained by different calculation cases is studied, and the mechanism of the difference of flow field structure is described. Furthermore, by changing the accuracy of difference scheme for the convection term and the turbulence model, the different simulation results are compared with the experimental data. The deviation from numerical simulation compared with the experiment is further analyzed to clarify the critical factors affecting the calculation reliability. The results show that improving the accuracy of the scheme cannot effectively improve the calculation results, while choosing an appropriate turbulence model can be helpful to improve the calculation accuracy. When the numerical simulation of jet flow mixing in supersonic flow field is carried out, the conclusions of this study can provide a support for determining the numerical model method and error analysis.
数值模拟正在成为超音速流动领域的一种重要研究方法。其准确性和可靠性一直是其进一步应用的关键,也是当前研究的重点。本研究基于雷诺平均(RANS)求解器,对超音速自由流中的横向超音速射流进行了一系列数值模拟。首先,研究了不同计算情况下得到的流场结构,并描述了流场结构差异的机理。此外,通过改变对流项和湍流模型的差分方案精度,将不同的模拟结果与实验数据进行了比较。进一步分析了数值模拟与实验结果的偏差,以明确影响计算可靠性的关键因素。结果表明,提高方案精度并不能有效改善计算结果,而选择合适的湍流模型则有助于提高计算精度。在进行超音速流场射流混合数值模拟时,本研究的结论可为确定数值模型方法和误差分析提供支持。
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引用次数: 0
期刊
Advances in Mechanical Engineering
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