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Sizing of an Electric Powertrain based on Urban Traffic Parameters and Hybridizing of a Two-Wheeler 基于城市交通参数和两轮车混合动力的电动动力系统选型
Pub Date : 2024-06-06 DOI: 10.37285/ajmt.4.2.9
Dr. Shaik Amjad, B. Pavan Bharadwaja, T. Srinivasa Rao, Sai Yerramsetti, Sri Aanshu Singh Chowhan
Transportation contributes to climate pollution, and reducing emissions is crucial to address the issue. Gasoline and diesel engines contribute to respiratory illnesses and early mortality. Researchers are focusing on performance-enhancing technologies like hybrid cars to reduce emissions and protect the environment. This project aims to size an electric drivetrain for urban environments and install it on a traditional two-wheeler. Real-world traffic data variables such as average speed, acceleration and average travel distance guide the effective sizing of the electric motor and battery pack. A control strategy has been developed, tested and successfully deployed on the vehicle. Complexities like the volume of space needed for battery pack and electric motor fitment location are evaluated for hybrid drivetrain architecture. A selected electric motor and battery pack is used to hybridise a conventional two-wheeler. The electric motor can reduce pollutants and fuel usage during high-traffic periods. Therefore, the overall usage of IC engines has been reduced, which results in the reduction of fuel consumption and tailpipe emissions of the vehicle. Keywords: Powertrain, urban traffic, two-wheeler, transportation, fuel mode, electric mode, battery technology
交通造成了气候污染,减少排放对解决这一问题至关重要。汽油和柴油发动机会导致呼吸道疾病和早期死亡。研究人员正专注于混合动力汽车等性能提升技术,以减少排放和保护环境。该项目旨在确定城市环境下电动传动系统的尺寸,并将其安装在传统的两轮摩托车上。平均速度、加速度和平均行驶距离等真实世界的交通数据变量将指导电动机和电池组的有效尺寸。已开发出一种控制策略,并在车辆上进行了测试和成功部署。对混合动力传动系统结构的复杂性进行了评估,如电池组所需的空间和电机安装位置。选定的电动机和电池组用于传统两轮车的混合动力。电动机可在交通繁忙时减少污染物和燃料消耗。因此,减少了集成电路发动机的总体使用量,从而降低了车辆的油耗和尾气排放。关键词动力系统、城市交通、两轮车、交通、燃油模式、电动模式、电池技术
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引用次数: 0
Computational Analysis of Concept Autonomous Heavy Vehicle to Reduce Drag Using Shape Optimization Technique and Add-On Devices 利用形状优化技术和附加装置减少阻力的概念自主重型车辆的计算分析
Pub Date : 2024-06-06 DOI: 10.37285/ajmt.4.2.10
Dr. Mohammad Rafiq B. Agrewale, Pratik Deepak Agrawal
The design of heavy commercial vehicles plays a vital role in improving aerodynamic performance. Typically, conventional commercial vehicles have box-shaped driver cabins and standard trailer configurations leading to high fuel consumption. The streamlined flow around the vehicle will improve the aerodynamic characteristics and directly influence fuel consumption. As a part of technological advancement, the design of the autonomous vehicle with streamlined flow characteristics will give a highly efficient vehicle. The objective of this research work is to perform a computational analysis of the concept of autonomous heavy vehicles to reduce drag. Initially, to get streamline flow characteristics around the vehicle, the shape optimization technique is used with different design aspects. Further, various add-on devices such as boat tails and side skirts are incorporated into the vehicle trailer part. Based on benchmarking and market surveys, a typical conventional heavy commercial vehicle model is selected as the baseline vehicle model. Considering autonomous vehicles, the concept design of the vehicle is proposed using shape optimization techniques and add-on devices. To observe flow characteristics and to evaluate drag, the computational analysis is performed using a realizable k-e turbulence model at a speed of 80kmph for the baseline vehicle model and proposed concept autonomous heavy vehicle model. The result shows a low drag coefficient for the proposed conceptual autonomous heavy vehicle model as compared to the baseline vehicle model for the selected parameters. The overall reduction of the drag coefficient is observed at around 54%. Thus, the proposed vehicle design using autonomous technology can be used for efficient freight transportation. Keywords: Flow characteristics, concept autonomous vehicle, shape optimization, drag coefficient, add-on devices
重型商用车辆的设计对提高空气动力性能起着至关重要的作用。传统的商用车通常采用箱形驾驶室和标准拖车配置,因此油耗较高。车辆周围的流线型气流将改善空气动力特性,并直接影响油耗。作为技术进步的一部分,设计具有流线型流动特性的自动驾驶汽车将带来高效率的车辆。这项研究工作的目的是对自主重型车辆减少阻力的概念进行计算分析。最初,为了获得车辆周围的流线型流动特性,我们使用了形状优化技术,并对不同的设计方面进行了优化。此外,还在车辆拖车部分加入了各种附加装置,如船尾和侧裙。根据基准和市场调查,选择了典型的传统重型商用车辆作为基准车型。考虑到自动驾驶车辆,利用形状优化技术和附加装置提出了车辆的概念设计。为了观察流动特性和评估阻力,我们使用可实现的 k-e 湍流模型,以 80kmph 的速度对基准车辆模型和拟议的概念自主重型车辆模型进行了计算分析。结果表明,在所选参数下,与基准车辆模型相比,拟议的概念自主重型车辆模型的阻力系数较低。风阻系数总体降低了约 54%。因此,采用自主技术的拟议车辆设计可用于高效货运。关键词流动特性、概念自主车辆、形状优化、阻力系数、附加装置
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引用次数: 0
Lessons Learnt: Ramifications in an Expeditious Project 经验教训:快速项目的影响
Pub Date : 2024-06-06 DOI: 10.37285/ajmt.4.2.3
Yaamini Devi L, Sachin Simant, Rohit Thakur
Program management and execution are key skills required in any organization. Project management practices, principles, people, processes, tools and techniques play a key role in the successful execution of projects. This paper will focus on the lessons learnt in the Power Generator set programs executed to meet the recent emission change levels. The programs started late, but had to meet the launch timeline for the emission change and also had to be made available in the market at the right time. The program was launched in the market at the right time, overcoming the challenge of meeting the short timelines, with added complexities on manufacturing location change and other scope of work. This paper tries to bring out the ramifications of running the program at a high pace. This paper will focus on the key challenges faced during the program and how the team effectively mitigated the challenges. This will give food for thought for future programs to meet any short project timelines requirement and meeting quality requirements. Though the team tried to compress activities and timelines, product reliability and the work content needed to meet reliability requirements were never compromised.Keywords: Program management, Expeditious Project, Emission compliant product, information technology, Conflict Management, Change Management
计划管理和执行是任何组织都需要的关键技能。项目管理实践、原则、人员、流程、工具和技术在项目的成功执行中发挥着关键作用。本文将重点介绍为满足近期排放变化水平而执行的发电机组项目的经验教训。这些项目起步较晚,但必须满足排放变化的启动时间表,还必须在适当的时候投放市场。该计划在正确的时间投放市场,克服了时间紧迫的挑战,同时还增加了生产地点变更和其他工作范围的复杂性。本文试图揭示高速运行该计划所带来的影响。本文将重点介绍项目过程中面临的主要挑战,以及团队如何有效地应对这些挑战。这将为今后的项目提供参考,以满足任何较短的项目时限要求和质量要求。尽管项目组努力压缩活动和时间,但产品可靠性和满足可靠性要求所需的工作内容从未受到影响:项目管理、快速项目、符合排放标准的产品、信息技术、冲突管理、变更管理
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引用次数: 0
Design Optimisation of Engine Mounts for Improved Vibration Isolation in Three Wheeled Passenger Vehicles 优化发动机支架设计以改进三轮乘用车的隔振效果
Pub Date : 2024-06-06 DOI: 10.37285/ajmt.4.2.1
Jagadeesh Selvaraj, Mahadevan Pichandi, Hemanth Gupta E., Anandh U.
Powertrain mounting systems play a crucial role in the overall functioning of three-wheeled passenger vehicles equipped with a single-cylinder diesel engine. Primarily, engine mounting systems are tasked with isolating the vehicle and its occupants from the vibrations produced by the engine. A properly designed engine vibration isolation system should ensure the stable positioning of the powertrain within the vehicle, even when subjected to dynamic forces and torque loads. Furthermore, it should accommodate the general motion of the powertrain and prevent any contact between the engine, transmission, and associated components of the vehicle.The mounting system should additionally shield the engine from loads imposed by chassis torsion or twists while minimizing the shock loads transmitted to the engine caused by road undulations. Moreover, the mounting system needs to prevent the powertrain system frequency from coinciding with suspension wheel hop and tramp frequency, as well as structure-borne and human-organ resonances.Therefore, a comprehensive examination of the powertrain mount design is crucial to ensure improved vibration isolation.This paper delves into the design considerations of a powertrain mounting system for a three-wheeled passenger vehicle featuring a transversely mounted single-cylinder diesel engine at the rear. The powertrain relies on three elastomeric mounts, with two positioned at the front of the engine and one at the rear.In this paper, a design rationale and calculation methodology for determining the stiffness and location of a powertrain mounting system are presented. This approach allows for changes in mount positions within allowable practical limits, considering packaging constraints. The analysis involves studying the vibration patterns of the existing powertrain configuration by examining its rigid body mode shapes. The paper proposes an approach to modifying the stiffness and positions of the elastomeric mounts with the goal of achieving >80% modal purity. This methodology focuses on mitigating vehicle vibrations and noise associated with these mounts, with the primary aim of enhancing the performance of the mounting system, ultimately leading to improved vibration isolation performance of the powertrain mounts.Keywords: Engine Mounts, Vibration, Three Wheeled, Powertrain, diesel engine, elastomeric mounts, MATLAB, Voigt Model, DOF model, kinetic energy
动力总成安装系统在配备单缸柴油发动机的三轮乘用车的整体功能中发挥着至关重要的作用。发动机安装系统的主要任务是将车辆和乘员与发动机产生的振动隔离开来。设计合理的发动机隔振系统应确保动力总成在车内的稳定定位,即使在承受动态力和扭矩负载时也是如此。此外,安装系统还应能适应动力总成的一般运动,并防止发动机、变速器和车辆相关部件之间发生任何接触。此外,安装系统还应能保护发动机免受底盘扭转或扭曲造成的负载影响,同时将路面起伏对发动机造成的冲击负载降至最低。此外,安装系统还需要防止动力总成系统的频率与悬挂轮跳和践踏频率以及结构共振和人体器官共振重合。因此,全面检查动力总成的安装设计对于确保改善隔振效果至关重要。本文深入探讨了三轮乘用车动力总成安装系统的设计考虑因素,该车尾部装有一台横向安装的单缸柴油发动机。本文介绍了确定动力总成安装系统刚度和位置的设计原理和计算方法。考虑到包装限制,这种方法允许在允许的实际范围内改变安装位置。分析包括通过检查现有动力总成配置的刚体模态形状来研究其振动模式。论文提出了一种修改弹性悬置件刚度和位置的方法,目标是实现 >80% 的模态纯度。该方法侧重于减轻与这些悬置相关的车辆振动和噪音,主要目的是提高悬置系统的性能,最终改善动力总成悬置的隔振性能:发动机悬置、振动、三轮汽车、动力总成、柴油发动机、弹性悬置、MATLAB、Voigt 模型、DOF 模型、动能
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引用次数: 0
Evaluation of Drivers Seating Posture by REBA Analysis 通过 REBA 分析评估驾驶员的坐姿
Pub Date : 2024-06-06 DOI: 10.37285/ajmt.4.2.7
Pandarinath M., T. Ramamohan Rao, Sriram Venkatesh
This study undertakes a comprehensive assessment of driver seating posture and ergonomic risks using the Rapid Entire Body Assessment (REBA) methodology. Thirty drivers from Telangana, India, without pre-existing musculoskeletal conditions, were analyzed to determine the ergonomic risk levels associated with their driving postures. Using photographic documentation and AUTOCAD software for poster angle measurement, the REBA scoring system highlighted areas of concern, mainly focusing on the wrists, trunks, and upper arms. Results indicated that most drivers (90%) fall into a medium-risk category, with scores ranging from 4 to 7, suggesting a significant need for ergonomic intervention. The remaining 10% exhibited lower risk levels yet pointed to the need for improvement. This study reinforces the need for ergonomic enhancements to reduce the risk of musculoskeletal disorders, suggesting interventions such as seat and control redesigns and educational programs to promote safe driving postures. The findings serve as an urgent call for improving vehicle design ergonomics to enhance drivers' occupational health and safety. Keywords: Seating posture, Rapid Entire Body Assessment (REBA), AUTOCAD
本研究采用快速全身评估(REBA)方法对驾驶员的坐姿和人体工程学风险进行了全面评估。研究人员对来自印度特兰干纳邦的 30 名无肌肉骨骼疾病的驾驶员进行了分析,以确定与其驾驶姿势相关的人体工学风险水平。REBA 评分系统利用照片记录和 AUTOCAD 软件进行海报角度测量,突出了需要关注的部位,主要集中在手腕、躯干和上臂。结果表明,大多数驾驶员(90%)属于中等风险类别,得分在 4 到 7 分之间,这表明他们非常需要人体工程学干预。其余 10%的风险水平较低,但也表明需要改进。这项研究强调了提高人体工程学水平以降低肌肉骨骼疾病风险的必要性,建议采取座椅和控制装置重新设计等干预措施,并实施教育计划以推广安全驾驶姿势。研究结果迫切要求改进车辆设计的人体工程学,以提高驾驶员的职业健康和安全。关键词坐姿、快速全身评估(REBA)、AUTOCAD
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引用次数: 0
Dynamic Analysis on a Sub-Scaled Physical Model of a 4-Ton Truck Composite Ladder Type Cassis 4 吨卡式复合云梯亚比例物理模型的动态分析
Pub Date : 2024-06-06 DOI: 10.37285/ajmt.4.2.8
Dr. Madhavi M., B. Sai Maanas, Karthik Rajasekar
Composites are materials created by combining dissimilar materials with a view to improve their properties or to create materials with desired properties. Advanced fibre-reinforced polymer composites have emerged as an important class of engineering materials for load-bearing applications with all-round properties for many engineering and social applications.The automobile chassis is the basic framework where major systems like transmission, steering, suspension, braking, etc are attached to and supported by the chassis frame. When the vehicle travels along the road, the chassis is subjected to excitation from the engine and transmission system as well as due to the road profile. Due to these excitations, the chassis begins to vibrate. If the natural frequency of the vibration coincides with the frequency of external excitation, resonance occurs, which leads to excessive deflection and failure. In such critical conditions, the material of the chassis plays a key role in damping the vibrations. Fibre-reinforced composites proved to crave high specific strength and good damping properties.The aim of the work is an experimental investigation of dynamic analysis of a sub-scaled model of a 4-ton truck composite chassis. In the present work, an attempt is made to develop E-glass/ Epoxy pultruded chassis frame.Keywords: Excitation, Fibre Reinforced, E glass/ Epoxy, Pultrusion method
复合材料是将不同材料组合在一起的材料,其目的是改善材料的性能或创造出具有所需性能的材料。先进的纤维增强聚合物复合材料已成为一类重要的承重工程材料,具有多种工程和社会应用的全面特性。汽车底盘是一个基本框架,传动、转向、悬挂、制动等主要系统都连接在底盘框架上,并由底盘框架支撑。当车辆在道路上行驶时,底盘会受到发动机和传动系统以及路面状况的激励。在这些激励作用下,底盘开始振动。如果振动的固有频率与外部激励的频率一致,就会产生共振,从而导致过度变形和故障。在这种危急情况下,底盘材料在抑制振动方面起着关键作用。事实证明,纤维增强复合材料具有较高的比强度和良好的阻尼特性。这项工作的目的是对 4 吨卡车复合底盘的次比例模型进行动态分析实验研究。本作品尝试开发 E 玻璃/环氧树脂拉挤底盘框架:激发、纤维增强、E 玻璃/环氧树脂、拉挤法
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引用次数: 0
Solar Powered Proton Exchange Membrane Electrolyser for Hydrogen Production 用于制氢的太阳能质子交换膜电解槽
Pub Date : 2024-06-06 DOI: 10.37285/ajmt.4.2.5
Dr. Sharma G.S., Dr. G. L. Kameswari
The production of hydrogen was explored in many ways such as auto thermal reforming, partial oxidation, biomass gasification, steam reforming, water electrolysis, Kvaerner process, thermochemical process and photo-biological process to utilize the high calorific value fuel for combustion in IC Engines for advanced transportation. In this paper, we have attempted the estimation of the production of hydrogen using the Proton Exchange membrane electrolyzer. The water splitting in Solar powered PEM EL is simulated and electrode kinetics is explained in detail. Scaling requirements for the production of 100 kg of hydrogen per day is presented. Keywords: Hydrogen, Anodic reaction, Cathodic reaction, Platinum, iridium, PEM fuel cell
人们探索了多种制氢方法,如自热重整、部分氧化、生物质气化、蒸汽重整、水电解、克瓦纳工艺、热化学工艺和光生物工艺,以利用高热值燃料在集成电路发动机中燃烧,从而实现先进的交通运输。在本文中,我们尝试对质子交换膜电解槽的制氢量进行估算。我们模拟了太阳能质子交换膜电解槽的水分裂过程,并详细解释了电极动力学。本文提出了每天生产 100 公斤氢气的规模要求。关键词氢气 阳极反应 阴极反应 铂 铱 PEM 燃料电池
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引用次数: 0
Synthesis and Experimental Characterization of the Potting Material to Reduce the Radio Frequency Signal Attenuation 减少射频信号衰减的灌封材料的合成与实验表征
Pub Date : 2024-06-06 DOI: 10.37285/ajmt.4.2.2
Ikhlas Chandkoti, A. Naikwadi, Manoj Mali, Sachin Katmande
Radio frequency transmitting equipment used in the automotive industry, such as RADAR, GSM, GPS, and Bluetooth need to be encapsulated to protect them from variable operating conditions such as temperature fluctuation, dampness, vibration, and external environments. The encapsulation of these devices with polymeric hard potting leads to the attenuation of specific signal strength. In the present investigation, epoxy resin incorporated with various concentrations of hollow glass microspheres was prepared in order to reduce the effective thickness of solid epoxy material on top of the radio frequency transmitting devices and therefore reduce the signal attenuation. This investigation was related to epoxy composite preparation and enhancement of the signal transmission of potted radio frequency (RF) transmitting devices typically operating between 0.1 to 30 GHz. Morphology, structural characterization and thermal properties, of the prepared composites, were identified using a scanning electron microscope (SEM), Fourier transform infrared spectroscopy (FTIR), differential scanning calorimeter (DSC) and thermogravimetric analysis (TGA). Bluetooth Low Energy (BLE) analyzer and NRF connect application were employed to measure the signal range. The maximum signal range with prepared potting composites was found to be between 12-14 meters, whereas hard epoxy potting was found to be between 3-5 meters. The specific gravity and hardness of the epoxy-filled hollow glass microsphere (HGM) composites were investigated. The result signifies density and hardness of the composites decreased with the increase of HGB volume.Keywords: Bluetooth, Characterization, Epoxy Potting, Encapsulation, Hollow Glass Microsphere, Potting, Radio Frequency, Signal Attenuation, TCU
汽车工业中使用的射频发射设备,如雷达、GSM、GPS 和蓝牙,需要进行封装,以保护其免受温度波动、潮湿、振动和外部环境等不同工作条件的影响。用聚合物硬灌封这些设备会导致特定信号强度的衰减。在本研究中,为了减少射频发射装置顶部固体环氧树脂材料的有效厚度,从而减少信号衰减,制备了掺有不同浓度空心玻璃微球的环氧树脂。这项研究涉及环氧树脂复合材料的制备和增强灌封射频(RF)发射装置的信号传输,通常工作频率在 0.1 至 30 千兆赫之间。使用扫描电子显微镜(SEM)、傅立叶变换红外光谱(FTIR)、差示扫描量热仪(DSC)和热重分析(TGA)确定了所制备复合材料的形态、结构特征和热性能。蓝牙低功耗(BLE)分析仪和 NRF connect 应用程序用于测量信号范围。结果发现,制备的灌封复合材料的最大信号范围在 12-14 米之间,而硬环氧灌封的最大信号范围在 3-5 米之间。研究了环氧树脂填充空心玻璃微球(HGM)复合材料的比重和硬度。结果表明,复合材料的密度和硬度随着 HGB 体积的增加而降低:蓝牙 特性 环氧树脂浇注 封装 中空玻璃微球 浇注 无线电频率 信号衰减 TCU
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引用次数: 0
Space State Model of Lateral Vehicle Motion for Stability 车辆横向运动的空间状态稳定模型
Pub Date : 2024-06-06 DOI: 10.37285/ajmt.4.2.6
Dr. Sharma G.S., T. Murali Mohan Raju, Dr. G. L. Kameswari
The lateral Motion of the vehicle is studied under the situations of steering, where the yaw control of the vehicle is focused on the stability of the vehicle under extreme steering conditions. In this paper, bicycle models for low-speed and high-speed operation are presented with emphasis on the kinematic model at low-speed operation and the dynamic model at high-speed operation. A state space model is developed with 2 dof and state space variables are presented for calculating slip angle and yaw angle. The parametric variation of slip angle and yaw angle is tabulated for various steering angles within the range of 110 to 28.560. A Python code was developed and simulated for under-steer and over-steer conditions depending on the corner stiffness of the front and rear wheels. The results were presented for further improvement of the model analysis with road banking angle and total vehicle model. Keywords: Yaw control, front steer angle, rare steer angle, slip angle, yaw angle, state space model, Python Code
研究了转向情况下车辆的横向运动,其中车辆的偏航控制侧重于极端转向条件下车辆的稳定性。本文介绍了低速和高速运行时的自行车模型,重点是低速运行时的运动学模型和高速运行时的动力学模型。建立了一个具有 2 dof 的状态空间模型,并提出了用于计算滑移角和偏航角的状态空间变量。在 110 至 28.560 的范围内,列出了不同转向角下滑移角和偏航角的参数变化。根据前后轮的转角刚度,开发并模拟了转向不足和转向过度条件下的 Python 代码。模拟结果用于进一步改进模型分析,包括路面倾角和整车模型。关键词偏航控制、前转向角、稀有转向角、滑移角、偏航角、状态空间模型、Python 代码
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引用次数: 0
Use of xDomain Vehicle Simulation for Electric Vehicle HV Battery Health Prediction 使用 xDomain 车辆仿真进行电动汽车高压电池健康预测
Pub Date : 2024-06-06 DOI: 10.37285/ajmt.4.2.4
Aurobbindo Lingegowda, Dibakar Mahalanabish, Martin Johannaber
A vehicle system comprises of various domain subsystems (e.g., Brakes, Steering, Thermal etc.,) components, elements, and the environmental factors with which it interacts. The vehicle usage or mission characteristics influence how the load are transferred from wheels to corresponding powertrain components which deliver energy. In today’s advanced electrified, connected & automated vehicle systems, the overall cross-domain interactions are very tightly coupled, and their detailed analysis is cumbersome. To predict component performance/Degradation over the life cycle it is necessary to estimate the real load conditions and the virtual environment is a key enabler. xDomain simulation serves this purpose which comprises multi-physics vehicle models capable of representing complex vehicle system architectures along with its interacting subsystems & components used for various system analysis under many test conditions. In this work, an Electric Vehicle model with all the elements relevant to Energy flow has been built along with the virtual road based on real driving information for 24 hours duration. High Voltage Battery operations are calculated for Quantity of Interest which would be used in a detailed HV Battery model for critical Battery health Prediction/Estimating.Keywords: xDomain, Simulation, Electric Vehicle, battery health, battery voltage, HV battery
车辆系统由不同领域的子系统(如制动、转向、热等)、组件、元件以及与其相互作用的环境因素组成。车辆的使用或任务特性会影响负载如何从车轮传递到相应的动力总成组件,从而产生能量。在当今先进的电气化、互联和自动驾驶汽车系统中,跨领域的整体互动耦合非常紧密,对其进行详细分析非常繁琐。xDomain 仿真可实现这一目的,它由多物理场车辆模型组成,能够代表复杂的车辆系统架构及其交互子系统和组件,用于在多种测试条件下进行各种系统分析。在这项工作中,根据 24 小时的真实驾驶信息,建立了一个包含所有与能量流相关元素的电动汽车模型和虚拟道路。高压电池的运行情况会计算出相关数量,这些数量将用于详细的高压电池模型,以进行关键的电池健康预测/估算。 关键词: xDomain 仿真 电动汽车 电池健康 电池电压 高压电池
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引用次数: 0
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ARAI Journal of Mobility Technology
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