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Structural Modifying Effect of Magnesium on Enhancing Oxidation and Combustion Performance of Aluminum‐Lithium Alloys 镁对铝锂合金氧化燃烧性能的结构改性作用
Pub Date : 2025-11-29 DOI: 10.1002/prep.70093
Le Wei, Wanjun Zhao, Yanli Zhu, Lijun Bao, Zhigang Liu, Ziting Wei, Rui Bai, Dazhi Liu, Qingjie Jiao
ABSTRACT To address the challenges of poor chemical stability and safety hazards in aluminum‐lithium (Al‐Li) alloys with high Li content for metal fuel applications, this study pioneers a ternary Al‐Li‐Mg system, synergistically optimizing structure and oxidation/combustion. The spherical Al‐Li‐Mg alloy powders (3 wt.% Li, 10 and 20 wt.% Mg) were prepared via high‐speed centrifugal atomization. Composition and structural characterization revealed a hierarchical structure: an α‐Al matrix with interconnected channels enriched in Al3Mg2 and Al2LiMg intermetallics. Compared to Al‐Li alloys, the ternary alloying significantly lowered the initial oxidation temperature by 125.2°C in thermogravimetric‐differential thermal analysis and enabled staged heat release. Combustion in perchlorate composites showed shortened ignition delays, and AlLi3Mg20/KP achieved a 3.22 mm/s burning rate with intensified gas‐phase reactivity and smaller residues. Mg enables dual‐stage melting‐oxidation, disrupting the passivation layer for complete core combustion while suppressing Al agglomeration. These synergistic effects concurrently shorten ignition delays and elevate combustion efficiency. This work establishes a theoretical and technological framework for advancing the compositional design and performance optimization of high‐energy metal fuels.
摘要:为了解决金属燃料用高Li含量铝锂(Al - Li)合金化学稳定性差和存在安全隐患的问题,本研究开创了一种三元Al - Li - Mg体系,协同优化结构和氧化/燃烧。采用高速离心雾化法制备了球形Al - Li - Mg合金粉末(3wt .% Li, 10wt .% Mg, 20wt .% Mg)。组成和结构表征揭示了一种分层结构:具有相互连接通道的α - Al基体,富含Al3Mg2和Al2LiMg金属间化合物。与Al - Li合金相比,在热重差热分析中,三元合金显著降低了初始氧化温度125.2℃,并实现了分阶段放热。高氯酸盐复合材料的燃烧延迟时间缩短,alli3m20 /KP的燃烧速度达到3.22 mm/s,气相反应性增强,残留物更少。Mg可以实现双阶段熔化氧化,破坏钝化层以实现完全的核心燃烧,同时抑制Al团聚。这些协同效应同时缩短点火延迟和提高燃烧效率。这项工作为推进高能金属燃料的成分设计和性能优化建立了理论和技术框架。
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引用次数: 0
Synthesis of Robust Poly(BAMO‐THF) Energetic Thermoplastic Elastomers by Leveraging Hard Domains 利用硬畴合成坚固的聚(BAMO‐THF)高能热塑性弹性体
Pub Date : 2025-11-02 DOI: 10.1002/prep.70072
Mengjing An, Yunjun Luo
ABSTRACT Energetic thermoplastic elastomers (ETPEs) play important roles in the study of energetic adhesives. However, the contradiction between good mechanical properties and high energy constrains its further application. Using isocyanates with different structures, a poly(BAMO‐THF) (PBT) energetic thermoplastic elastomer with a disordered hard‐phase structure was synthesized. The special structure imparts a high mobility and a better network relaxation of molecular chains, which results in higher toughness, lower glass transition temperature, and greater self‐healing ability than commonly used ETPEs. Additionally, the large but disordered hard domains enable the prominent crystallization potential of 3,3‐bis(azidomethyl) oxetane (BAMO) segments to be released. Therefore, it results in better mechanical properties at a lower content of hard segments by strain‐induced crystallization, achieving a balance between mechanical and energetic properties. At 20% content of hard segments, the enthalpy of formation is 1.54 kJ/g, which makes PBT elastomers have a broader application prospect in the field of explosives and propellants. Therefore, this work is of great significance in guiding the design of multifunctional materials with high energy and high mechanical properties.
含能热塑性弹性体(ETPEs)在含能胶粘剂的研究中起着重要的作用。然而,良好的力学性能与高能量之间的矛盾制约了其进一步的应用。以不同结构的异氰酸酯为原料,合成了具有无序硬相结构的聚(BAMO - THF) (PBT)高能热塑性弹性体。特殊的结构赋予了高迁移率和更好的分子链网络弛豫,从而比常用的ETPEs具有更高的韧性,更低的玻璃化转变温度和更强的自愈能力。此外,大而无序的硬结构域使得3,3‐双(叠氮多甲基)氧烷(BAMO)片段的结晶潜力得以释放。因此,在较低的硬段含量下,通过应变诱导结晶可以获得较好的力学性能,实现了力学性能和能量性能之间的平衡。在硬段含量为20%时,PBT弹性体的生成焓为1.54 kJ/g,这使得PBT弹性体在炸药和推进剂领域具有更广阔的应用前景。因此,这项工作对指导高能、高力学性能多功能材料的设计具有重要意义。
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引用次数: 0
Study on the Mechanism of Hygrothermal Aging of B/KNO3 Igniter Compositions B/KNO3点火器成分湿热老化机理研究
Pub Date : 2025-03-20 DOI: 10.1002/prep.12044
Hao Li, Zheng Gong, Yong Ren, Jie Sun
ABSTRACT The aging of igniter compositions is considered one of the primary factors affecting the reliability of the ignition devices, particularly influenced by external factors such as humidity. To study the mechanism of hygrothermal aging in boron/potassium nitrate (BPN) (B/KNO 3 ), we designed the experiments to characterize their properties and investigate their aging mechanism. By constructing the two‐phase interface of BPN, aging experiments were conducted under controlled humidity conditions. Subsequently, the B/KNO 3 samples underwent comprehensive characterization using thermal analysis, a super‐depth microscope, an x‐ray diffractometer, an x‐ray photoelectron spectrometer, and an inductively coupled plasma spectrometer. The results revealed that under high humidity conditions, potassium nitrate exhibits significant hygroscopic dissolution and diffusion behavior. Notably, as the relative humidity increases, the diffusion phenomenon becomes more pronounced. When the relative humidity rises to 80% RH, after 10 days of aging at 60°C, the diffused potassium nitrate accounts for nearly one‐tenth of its original mass. A thorough analysis of the hygroscopic diffusion behavior of potassium nitrate and its implications for the aging characteristics of the BPN igniter boron interface was conducted. X‐ray photoelectron spectroscopy (XPS) and transmission electron microscopy with energy‐dispersive spectrometer (TEM–EDS) analysis showed that the humidity‐induced diffusion of potassium nitrate acts as the primary catalyst for accelerating the oxidation of boron. Laser ignition experiments confirmed that the oxidation of B caused by hygrothermal aging significantly reduces the combustion performance of the BPN. This critical finding underscores the pivotal role played by KNO 3 in facilitating boron oxidation, thus providing a scientific foundation for a deeper understanding of the hygrothermal aging mechanisms in BPN igniter.
摘要:点火器成分老化是影响点火装置可靠性的主要因素之一,尤其受外界因素(如湿度)的影响。为了研究硼/硝酸钾(BPN) (B/ kno3)中的湿热老化机理,设计了表征其性能和老化机理的实验。通过构建BPN的两相界面,在可控湿度条件下进行了老化实验。随后,利用热分析、超深度显微镜、x射线衍射仪、x射线光电子能谱仪和电感耦合等离子体能谱仪对B/ kno3样品进行了全面的表征。结果表明,在高湿条件下,硝酸钾表现出明显的吸湿溶解和扩散行为。值得注意的是,随着相对湿度的增加,扩散现象变得更加明显。当相对湿度上升到80% RH时,在60℃陈化10天后,扩散的硝酸钾的质量接近其原始质量的十分之一。深入分析了硝酸钾的吸湿扩散行为及其对BPN点火器硼界面老化特性的影响。X射线光电子能谱(XPS)和透射电子能谱仪(TEM-EDS)分析表明,湿度诱导的硝酸钾扩散是加速硼氧化的主要催化剂。激光点火实验证实,湿热老化引起的B氧化显著降低了BPN的燃烧性能。这一重要发现强调了kno3在促进硼氧化中的关键作用,从而为更深入地了解BPN点火剂的湿热老化机制提供了科学基础。
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引用次数: 0
An Efficient Approach to the Design and Construction of Novel Energetic Materials: Co‐Crystallization and Chemical Reaction of Insensitive Explosive ICM‐102 in Acidic Solutions 设计和构建新型含能材料的有效途径:不敏感炸药ICM - 102在酸性溶液中的共结晶和化学反应
Pub Date : 2024-12-31 DOI: 10.1002/prep.202400177
Fei Wang, Yunshu Zhao, Xu Zhou, Shanhu Sun, Siyao Li, Li Su, Xiaoyan Zhang, Yonggang Liu, Zhirong Suo, Jinjiang Xu, Jie Sun
ABSTRACT The cocrystal represents a practical method for developing new energetic materials. However, insensitive explosives (LLM‐105, TATB, ICM‐102) encounter challenges in forming cocrystal explosives with other molecules due to the dense hydrogen bond interactions in insensitive explosives. To facilitate the formation of cocrystal explosives based on insensitive explosives, the electron distribution of typical insensitive explosives was analyzed by surface electrostatic potential (ESP), revealing that the ICM‐102 molecule exhibits strong proton affinity. Through the cultivation of a single crystal found that ICM‐102 undergoes self‐assembly and chemical reactions in acid, resulting in the efficient construction of two energetic cocrystals and two energetic salts. First, ICM‐102 undergoes supramolecular self‐assembly with HCOOH (MA) and CH 3 COOH (HAc) to generate the energetic cocrystals HG‐1 and HG‐2. Notably, HG‐1 is a ternary cocrystal. Second, ICM‐102 participates in hydrolysis and salt formation reactions in HF and HCl to form energetic salts Salt‐1 and Salt‐2. This study efficiently obtained the cocrystal explosives based on ICM‐102, providing a solid theoretical foundation for the construction of cocrystal explosives based on insensitive explosives.
共晶是一种开发新型含能材料的实用方法。然而,不敏感炸药(LLM‐105,TATB, ICM‐102)由于不敏感炸药中密集的氢键相互作用,在与其他分子形成共晶炸药时遇到了挑战。为了促进基于不敏感炸药的共晶炸药的形成,用表面静电势(ESP)分析了典型不敏感炸药的电子分布,发现ICM‐102分子具有很强的质子亲和力。通过单晶的培养,发现ICM - 102在酸中进行自组装和化学反应,从而有效地构建了两个高能共晶和两个高能盐。首先,ICM‐102与HCOOH (MA)和ch3cooh (HAc)进行超分子自组装,生成高能共晶HG‐1和HG‐2。值得注意的是,HG‐1是一个三元共晶。其次,ICM‐102参与HF和HCl的水解和成盐反应,形成能盐salt‐1和salt‐2。本研究高效地获得了基于ICM‐102的共晶炸药,为构建基于不敏感炸药的共晶炸药提供了坚实的理论基础。
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引用次数: 1
Contents: Prop., Explos., Pyrotech. 7/2024 内容:Prop.7/2024
Pub Date : 2024-07-01 DOI: 10.1002/prep.202480711
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引用次数: 0
Future Articles: Prop., Explos., Pyrotech. 8/2024 未来文章:Prop.8/2024
Pub Date : 2024-07-01 DOI: 10.1002/prep.202480799
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引用次数: 0
Eco‐friendly chemically crosslinked solid composite propellants via catalyst‐free azide‐alkyne cycloaddition 通过无催化剂叠氮-炔烃环加成法制备生态友好型化学交联固体复合推进剂
Pub Date : 2024-06-04 DOI: 10.1002/prep.202400016
B. Min, Sung June Kim, Hong Min Shim, Heung Bae Jeon
We have innovatively formulated solid propellants by employing a catalyst‐free azide‐alkyne cycloaddition approach, steering away from the conventional urethane curing system reliant on moisture‐sensitive isocyanate compounds. These conventional systems exhibits poor compatibility with the eco‐friendly ionic oxidizers. Azide polymers, including polycaprolactone ether (PCE), polycaprolactone (PCL), and polyethylene glycol (PEG) were incorporated, with their terminal hydroxyl groups strategically modified with azides. Additionally, glycidyl azide polymer (GAP), characterized by an abundance of azides in its side chains, was introduced. For polybutadiene‐based solid propellants, a departure from the norm was pursued. We employed polybutadiene (PB) terminated with electron‐deficient alkynes(propiolate), synthesized through a urethane reaction involving an unsymmetric divalent chain‐linker containing both isocyanate and propiolate functionalities with hydroxyl‐terminated polybutadiene (HTPB). This approach diverged from the common practice of modifying other polymers with azides at the terminal. To ensure the attainment of optical mechanical properties in azide‐terminated polymer‐based solid propellants, trivalent propiolate curatives were judiciously combined with divalent propiolate curatives in an appropriate blend ratio. A meticulously synthesized series of polymeric bonding agents, designed to establish chemical links between solid oxidizers and polymer binder, revealed the idenfication of exceptional bonding agents. These agents played a pivotal role in delivering outstanding mechanical properties in solid propellants based on ammonium perchlorate (AP) and nitramine‐typed oxidizers. GAP‐based solid propellants were meticulously prepared, incorporating both urethane moieties at the terminal and triazole moieties at the side chains. Trivalent azide‐terminal curatives were introduced for crosslinking PB terminated with propiolates. Generally, triazole‐curing system resulted in solid propellants exhibiting notably higher burning rates compared to those crosslinked through urethanes. In summary, this research presents a sophisticated approach to the formulation of solid propellants, emphasizing a departure from conventional systems, strategic polymer modifications, and the meticulous synthesis of bonding agents to achieve superior mechanical properties and burning rates.
我们采用无催化剂叠氮-炔烃环加成法创新配制了固体推进剂,摒弃了依赖对湿气敏感的异氰酸酯化合物的传统聚氨酯固化体系。这些传统体系与环保型离子氧化剂的兼容性很差。我们加入了叠氮聚合物,包括聚己内酯醚(PCE)、聚己内酯(PCL)和聚乙二醇(PEG),并用叠氮化物对它们的末端羟基进行了战略改性。此外,还引入了缩水甘油叠氮聚合物(GAP),其特点是侧链中含有大量叠氮化物。对于以聚丁二烯为基础的固体推进剂,我们采用了不同于常规的方法。我们采用了以缺电子炔(丙炔酸盐)为末端的聚丁二烯(PB),这种聚丁二烯是通过不对称二价链连接剂与羟基末端聚丁二烯(HTPB)的氨基甲酸酯反应合成的,该连接剂同时含有异氰酸酯和丙炔酸盐官能团。这种方法有别于在末端使用叠氮化物改性其他聚合物的常见做法。为确保叠氮封端的聚合物基固体推进剂具有光学机械性能,三价丙炔酸酯固化剂与二价丙炔酸酯固化剂以适当的混合比例进行了明智的组合。为了在固体氧化剂和聚合物粘合剂之间建立化学联系,我们精心合成了一系列聚合物粘合剂,发现了一些特殊的粘合剂。这些粘接剂在基于高氯酸铵(AP)和硝胺类氧化剂的固体推进剂中提供出色的机械性能方面发挥了关键作用。我们精心制备了基于 GAP 的固体推进剂,在末端加入了聚氨酯分子,在侧链上加入了三唑分子。引入了三价叠氮末端固化剂,用于交联以丙二醇酯为末端的 PB。一般来说,三唑固化体系产生的固体推进剂与通过聚氨酯交联的推进剂相比,燃烧速率明显更高。总之,这项研究提出了一种复杂的固体推进剂配方方法,强调偏离传统体系,对聚合物进行战略性改性,并精心合成粘合剂,以获得优异的机械性能和燃烧率。
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引用次数: 0
Examining the impact of nano‐sized Litharge, Tenorite, and Hematite on the thermal decomposition of ammonium perchlorate‐based cross‐linked composite modified double base propellant 研究纳米级石墨、钛铁矿和赤铁矿对高氯酸铵基交联复合改性双基推进剂热分解的影响
Pub Date : 2024-06-04 DOI: 10.1002/prep.202300308
Meriem Amina Fertassi, S. Belkhiri, Sabri Touidjine, M. K. Boulkadid, Akbi Hamdane, K. Khimeche
This study aims to compare the catalytic effects of three nano‐metal oxides (nMOs); Litharge (α‐PbO), Tenorite (CuO), and Hematite (α‐Fe2O3) on the thermal decomposition of an ammonium perchlorate based cross‐linked composite modified double base propellant (AP‐XLCMDBP). The three nMOs are synthesized via a chemical precipitation method and then characterized using XRD, FTIR, and SEM. Their effect on the thermal decomposition of AP‐XLCMDBP is studied using thermogravimetric analysis (TGA) and differential scanning calorimeter (DSC). The results indicate that Litharge has no significant effect on the thermal decomposition of AP‐XLCMDBP. However, both Tenorite and Hematite nanocatalysts accelerate the thermolysis process and enhance the total heat released from AP‐XLCMDBP. Moreover, compared to Tenorite, Hematite nanoparticles are found to be a more efficient catalyst, where their presence in AP‐XLCMDBP leads to a significant decrease in activation energies of the first and the second decomposition stages by 13.67 kJ/mol and 17.57 kJ/mol, respectively. An increase of the total decomposition heat by 153.73 J/g is also attained in the presence of Hematite, displaying its high catalytic action on the thermal decomposition of AP‐XLCMDBP.
本研究旨在比较三种纳米金属氧化物(nMOs):石墨(α-PbO)、钛铁矿(CuO)和赤铁矿(α-Fe2O3)对高氯酸铵基交联复合改性双基推进剂(AP-XLCMDBP)热分解的催化作用。这三种 nMO 通过化学沉淀法合成,然后使用 XRD、FTIR 和 SEM 进行表征。使用热重分析(TGA)和差示扫描量热仪(DSC)研究了它们对 AP-XLCMDBP 热分解的影响。结果表明,Litharge 对 AP-XLCMDBP 的热分解没有明显影响。然而,钛铁矿和赤铁矿纳米催化剂都能加速热分解过程,提高 AP-XLCMDBP 释放的总热量。此外,与透辉石相比,赤铁矿纳米颗粒是一种更高效的催化剂,它们在 AP-XLCMDBP 中的存在使第一和第二分解阶段的活化能分别显著降低了 13.67 kJ/mol 和 17.57 kJ/mol。赤铁矿的存在还使总分解热增加了 153.73 焦耳/克,这表明赤铁矿对 AP-XLCMDBP 的热分解具有很强的催化作用。
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引用次数: 0
Exploring the influence of additives on the ignition, combustion and quenching of electrically controlled solid propellants 探索添加剂对电控固体推进剂点火、燃烧和熄灭的影响
Pub Date : 2024-05-15 DOI: 10.1002/prep.202300299
Sean Whalen, Emily Sellards, Bradley Gobin, Gregory Young
The influence of additives on the decomposition and combustion characteristics of electrically controlled solid propellants was investigated through small scale experiments. Carbon black and aluminum additives were explored in a polyethylene oxide, lithium perchlorate propellant. Additives were used to improve the voltage response and their impact on ignition and combustion was characterized. The data showed that conductive additives can mitigate the loss of solid phase conductivity through solvent evaporation and that ignition delay decreases with higher voltage and solid phase conductivity. Steady‐state combustion experiments showed that electrical decomposition of the propellants proceeded more rapidly than a purely thermal stimulus illustrating the importance of electrochemistry in ECSP combustion. The combined effects of pressure and voltage on combustion rates were summarized in Saint‐Robert's burn relations. The regression rates increased with both applied voltage and pressure. The pressure deflagration limit of propellants with the carbon black additive was significantly reduced compared to a neat PEO/LP propellant, whereas the addition of 10 % aluminum did not affect the pressure deflagration limit.
通过小规模实验研究了添加剂对电控固体推进剂分解和燃烧特性的影响。在聚氧化乙烯和高氯酸锂推进剂中研究了炭黑和铝添加剂。添加剂用于改善电压响应,并表征了它们对点火和燃烧的影响。数据显示,导电添加剂可以减轻溶剂蒸发造成的固相电导率损失,而且点火延迟会随着电压和固相电导率的提高而减小。稳态燃烧实验表明,推进剂的电分解比纯热刺激进行得更快,这说明了电化学在 ECSP 燃烧中的重要性。圣罗伯特燃烧关系总结了压力和电压对燃烧速率的综合影响。回归率随施加的电压和压力而增加。与纯 PEO/LP 推进剂相比,添加了炭黑添加剂的推进剂的压力爆燃极限明显降低,而添加 10% 的铝不会影响压力爆燃极限。
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引用次数: 0
A comprehensive study on the thermal properties and chemical characterization of 1,3,5‐trinitroso‐1,3,5‐triazine (R‐Salt) 关于 1,3,5-三亚硝基-1,3,5-三嗪(R-盐)的热特性和化学特征的综合研究
Pub Date : 2024-05-15 DOI: 10.1002/prep.202400028
Benjamin P Wilkins, Hope T. Sartain, Sheana Schneidereit, Benjamin Ostrow, Joaquin Aparicio, Andrew Horan, Kevin Pedersen, Jeffrey Barber, Johnny Perez, Marc Richard, Elizabeth Pollock, John J Brady
1,3,5‐trinitroso‐1,3,5‐triazine (R‐Salt) is an insensitive energetic that has previously been used as an improvised explosive. The work presented here is a comprehensive study on the thermal properties and chemical characterization of R‐Salt. Thermal analysis was performed via differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA) which found both crude and recrystallized R‐Salt have similar thermal properties but the selected lid impacted both the thermal profile and onset temperature. Chemical characterization performed via Raman, Fourier‐transform Infrared (FT‐IR), nuclear magnetic resonance (NMR) spectroscopy and high‐resolution mass spectrometry indicate that recrystallization does not quantitatively improve the purity of crude R‐Salt., The reported NMR 2D‐HSQC, FT‐IR, and Raman spectra are the first to be reported within the published literature, as to the authors’ knowledge.
1,3,5-三亚硝基-1,3,5-三嗪(R-盐)是一种不敏感的高能物质,曾被用作简易爆炸物。本文介绍的工作是对 R 盐的热特性和化学特征进行全面研究。通过差示扫描量热法(DSC)和热重分析法(TGA)进行的热分析发现,粗制和重结晶的 R 盐具有相似的热特性,但所选的盖子会影响热曲线和起始温度。通过拉曼、傅立叶变换红外(FT-IR)、核磁共振(NMR)光谱和高分辨率质谱进行的化学特性分析表明,重结晶并不能定量地提高粗制 R 盐的纯度。
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引用次数: 0
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Propellants, Explosives, Pyrotechnics
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