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Long-term creep monitoring of composite wing leading edge using embedded fiber Bragg grating 基于嵌入式光纤光栅的复合材料机翼前缘长期蠕变监测
2区 工程技术 Q1 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2023-11-07 DOI: 10.1177/14759217231202919
Changhao Chen, Qi Wu, Zheng Zhang, Zhixiang Liu, Ke Xiong
The creep behavior of composite wing leading edges resulting from nonequilibrium residual stresses and material viscoelasticity needs to be evaluated comprehensively as it significantly affects assembly. In this study, long-term creep monitoring of a composite wing leading edge used in an actual airplane for 710 h is conducted using embedded fiber Bragg grating arrays and a creep extraction algorithm. The spectra and Bragg wavelength shifts of two embedded arrays, which involve temperature, thermal expansion, and creep, are recorded and analyzed. The creep curve of the composite wing leading edge is reconstructed and further predicted using the creep extraction algorithm based on multiparameter decoupling and the Burgers model. This study elucidates the enlargement of the opening size in the composite wing leading edge by measuring the tensile strain above the neutral axis. The predicted creep time serves as a valuable reference for determining the appropriate assembly timing.
非平衡残余应力和材料粘弹性对复合材料机翼前缘的蠕变行为影响很大,需要对其进行综合评价。在本研究中,采用嵌入式光纤布拉格光栅阵列和蠕变提取算法对实际飞机使用的复合材料机翼前缘进行了710 h的长期蠕变监测。记录和分析了两个嵌入式阵列的光谱和Bragg波长位移,包括温度、热膨胀和蠕变。利用基于多参数解耦和Burgers模型的蠕变提取算法,对复合材料机翼前缘的蠕变曲线进行了重构和预测。本研究通过测量复合材料机翼前缘中性轴以上的拉伸应变来阐明复合材料机翼前缘开口尺寸的增大。预测的蠕变时间为确定合适的装配时间提供了有价值的参考。
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引用次数: 0
A novel spatiotemporal 3D CNN framework with multi-task learning for efficient structural damage detection 基于多任务学习的新型时空三维CNN框架用于结构损伤检测
2区 工程技术 Q1 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2023-11-06 DOI: 10.1177/14759217231206178
Sadeq Kord, Touraj Taghikhany, Mohammad Akbari
In recent years, convolutional neural networks (CNNs) have demonstrated promising results in detecting structural damage. However, their architectures often overlook spatial and temporal effects simultaneously. This limitation can result in the loss of valuable information and an incapability to fully capture the complexity of the data, ultimately leading to reduced accuracy and suboptimal performance. This study proposes an intuitive three-dimensional CNN architecture that takes into account vibration history along with sensor spatial relations based on their relative positions. Furthermore, a multi-task learning (MTL) approach is suggested, which is a powerful approach for performing multiple tasks with a single network. The proposed 3D CNN method has been employed to detect single and double damage cases in an experimental steel frame through conventional classification alongside the transfer learning (TL). Moreover, MTL is used to detect single and double damage scenarios with a single unified network, which evaluates damage presence in separate tasks. The 3D CNN fulfilled state-of-the-art performance and 100% accuracy in detecting structural damage in almost all experiments. Additionally, the MTL model achieved promising results even in the presence of severe imbalanced classes of data. Furthermore, it was observed that the utilization of TL resulted in a notable reduction of computation time by 68% and the number of trainable parameters by 90% with the same level of accuracy in double-damage cases.
近年来,卷积神经网络(cnn)在检测结构损伤方面表现出了良好的效果。然而,他们的建筑往往同时忽略了空间和时间的影响。这种限制可能导致丢失有价值的信息,并且无法完全捕获数据的复杂性,最终导致准确性降低和性能次优。本研究提出了一种直观的三维CNN架构,该架构考虑了振动历史以及基于传感器相对位置的空间关系。此外,本文还提出了一种多任务学习(MTL)方法,该方法是在单个网络中执行多个任务的有效方法。本文提出的三维CNN方法通过传统的分类和迁移学习(TL)来检测实验钢架的单损伤和双损伤情况。此外,MTL被用于用一个统一的网络检测单损伤和双损伤场景,在不同的任务中评估损伤存在。在几乎所有的实验中,3D CNN都达到了最先进的性能和100%的结构损伤检测准确率。此外,即使在存在严重不平衡的数据类别的情况下,MTL模型也取得了令人满意的结果。此外,我们观察到,在双重损伤情况下,使用TL可以显著减少68%的计算时间和90%的可训练参数数量,并且具有相同的精度水平。
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引用次数: 0
Sleeved waveguide ultrasonic sensor for monitoring concrete health 用于监测混凝土健康状况的套管波导超声波传感器
2区 工程技术 Q1 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2023-11-04 DOI: 10.1177/14759217231191964
Wilson M Kairu, Michael J Gatari, Siphila W Mumenya, Prabhu Rajagopal
This article reports the development of a novel embedded waveguide ultrasonic sensor for detecting the onset of damage in reinforced concrete structures. A sleeved waveguide is proposed to confine guided ultrasonic waves in one-dimension, with leakage to the surrounding media only through specially created openings, thus reducing attenuation losses and enhancing the capability to inspect large structures from a single transducer location. The test frequency and mode are identified through modelling, and the interaction of leaky guided ultrasonic waves with delamination within the concrete volume is studied. Numerical simulations validated by experiments are used to study the changes in wave features such as mode velocity, wavelength and wave reflection in the delamination region, helping to estimate its location. Further simulation studies are carried out to demonstrate the possibility of using multiple waveguide sensors and sleeve openings to provide a full view of the concrete volume. The results are encouraging for practical long-range and large-scale monitoring of concrete volumes using the proposed sleeved waveguide ultrasonic sensors.
本文报道了一种用于检测钢筋混凝土结构损伤开始的新型嵌入式波导超声传感器的研制。提出了一种套管波导,将引导超声波限制在一维范围内,仅通过专门创建的开口泄漏到周围介质,从而减少衰减损失并增强从单个换能器位置检测大型结构的能力。通过建模确定了试验频率和模态,研究了漏导超声与混凝土内部分层的相互作用。通过实验验证的数值模拟,研究了分层区的模态速度、波长和波反射等波特征的变化,有助于估计分层区的位置。进一步的模拟研究证明了使用多个波导传感器和套管开口来提供混凝土体积全景视图的可能性。这一结果对于使用所提出的套管式波导超声传感器进行混凝土体积的实际远程和大规模监测是令人鼓舞的。
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引用次数: 0
Bridge anomaly detection based on reconstruction error and structural similarity of unsupervised convolutional auto-encoder 基于重构误差和结构相似度的无监督卷积自编码器桥异常检测
2区 工程技术 Q1 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2023-11-04 DOI: 10.1177/14759217231200096
Shuai Teng, Zongchao Liu, Wenjun Luo, Gongfa Chen, Li Cheng
This study presents a novel bridge anomaly detection approach that employs the reconstruction error and structural similarity of an unsupervised convolutional auto-encoder. The presence of structural damage in a bridge typically results in changes in its vibration signals, and thus, the use of these signals for structural damage detection (SDD) has been widely investigated, with many methods relying on supervised learning. However, such existing SDD methods based on the supervised learning require prior knowledge of the damage states and cannot process monitoring data in real-time, thereby limiting their application to in-service bridges. To address this challenge, the authors propose the use of a convolutional auto-encoder as the reconstruction algorithm for real-time vibration signals. The auto-encoder is trained using normal signals and then used to reconstruct new inputs (either normal or abnormal). Two damage indicators (reconstruction error and structural similarity) are then calculated based on the reconstruction results and clustered to detect abnormal signals. The proposed approach was applied to the detection of various abnormalities in the old ADA Bridge, the results were 100% accurate, and about a 10% increase in accuracy was observed when compared to other control experiments. These results demonstrate the effectiveness of the proposed approach, with the auto-encoder achieving excellent reconstruction results for normal signals and clear discrepancies for abnormal signals. The proposed method was also validated on a cable-stayed bridge and an arch bridge, demonstrating its wide applicability in bridge anomaly detection.
本文提出了一种利用无监督卷积自编码器的重构误差和结构相似性的桥梁异常检测方法。桥梁结构损伤的存在通常会导致其振动信号的变化,因此,使用这些信号进行结构损伤检测(SDD)已经得到了广泛的研究,许多方法依赖于监督学习。然而,现有的基于监督学习的SDD方法需要事先了解损伤状态,不能实时处理监测数据,限制了其在现役桥梁中的应用。为了解决这一挑战,作者提出使用卷积自编码器作为实时振动信号的重建算法。自动编码器使用正常信号进行训练,然后用于重建新的输入(正常或异常)。然后根据重构结果计算重构误差和结构相似度两个损伤指标,并聚类检测异常信号。将该方法应用于旧ADA桥的各种异常检测,结果准确率为100%,与其他对照实验相比,准确率提高了10%左右。这些结果证明了该方法的有效性,自编码器对正常信号的重建效果很好,对异常信号的重建效果很明显。通过斜拉桥和拱桥实例验证了该方法在桥梁异常检测中的广泛适用性。
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引用次数: 0
Intelligent fault diagnosis of rotating machinery under variable working conditions based on deep transfer learning with fusion of local and global time–frequency features 基于局部与全局时频特征融合的深度迁移学习的变工况旋转机械故障智能诊断
2区 工程技术 Q1 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2023-11-03 DOI: 10.1177/14759217231199427
Xiao Yu, Songcheng Wang, Hongyang Xu, Kun Yu, Ke Feng, Yongchao Zhang, Xiaowen Liu
With the development of deep learning methods, the data-driven fault diagnosis methods have attracted a great deal of interest. However, as for the data-driven fault diagnosis methods, technology has to overcome various difficulties in the practical industrial scenarios, such as variable working conditions, insufficient effective samples, and environmental noise interference. Combining with the time–frequency analysis of vibration signals, a domain adaptation fault diagnosis model based on ResNet and Transformer (DAFDMRT) is proposed in this work, aiming to solve the problems encountered by current rotating machinery fault diagnosis methods in the field of application. Firstly, the vibration signal is processed by wavelet packet transform and the time–frequency information grayscale maps is constructed. Next, a deep fusion feature extraction network combining ResNet and Transformer encoder, is designed for the extraction and fusion of the local and global features of multi-scale time–frequency information. Finally, the multi-kernel maximum mean discrepancy is applied to measure and minimize the distribution difference between the deep features of source and target domain, thereby improving the diagnostic performance of the diagnosis model in variable working conditions. In this work, comparative experiments are conducted as for bearing and gearbox datasets under variable working conditions. The results indicate that DAFDMRT can show excellent performances in terms of fault diagnosis and generalization ability.
随着深度学习方法的发展,数据驱动的故障诊断方法引起了人们的广泛关注。然而,对于数据驱动的故障诊断方法,技术上还需要克服实际工业场景中的各种困难,如工况多变、有效样本不足、环境噪声干扰等。本文结合振动信号的时频分析,提出了一种基于ResNet和Transformer的域自适应故障诊断模型(DAFDMRT),旨在解决当前旋转机械故障诊断方法在应用领域中遇到的问题。首先对振动信号进行小波包变换,构造时频信息灰度图;其次,结合ResNet和Transformer编码器设计深度融合特征提取网络,对多尺度时频信息的局部特征和全局特征进行提取和融合。最后,利用多核最大均值差异来度量源域与目标域深度特征之间的分布差异并使之最小化,从而提高了诊断模型在变工况下的诊断性能。在这项工作中,对轴承和齿轮箱数据集进行了不同工况下的对比实验。结果表明,DAFDMRT在故障诊断和泛化能力方面表现出优异的性能。
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引用次数: 0
An enhanced topological analysis for Lamb waves based SHM methods 基于SHM方法的Lamb波拓扑分析
2区 工程技术 Q1 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2023-10-21 DOI: 10.1177/14759217231196217
Arthur Lejeune, Nicolas Hascoët, Marc Rébillat, Eric Monteiro, Nazih Mechbal
Topological data analysis (TDA) is a powerful and promising tool for data analysis, but yet not exploited enough. It is a multidimensional method which can extract the topological features contained in a given dataset. An original TDA-based method allowing to monitor the health of structures when equipped with piezoelectric transducers (PZTs) is introduced here. Using a Lamb wave based Structural Health Monitoring (SHM) approach, it is shown that with specific pre-processing of the measured time-series data, the TDA (persistent homology) for damage detection and classification can be greatly improved. The TDA tool is first applied directly in a traditional manner in order to use homology classes to assess damage. After that, another method based on slicing the temporal data is developed to improve the persistence homology perception and to leverage topological descriptors to discriminate different damages. The dataset used to apply both methods comes from experimental campaigns performed on aeronautical composite plates with embedded PZTs where different damage types have been investigated such as delamination, impacts and stiffness reduction. The proposed approach enables to consider a priori physical information and provides a better way to classify damages than the traditional TDA approach. In summary, this article demonstrates that manipulating the topological the features of PZTs time-series signals using TDA provides an efficient mean to separate and classify the damage natures and opens the way for further developments on the use of TDA in SHM.
拓扑数据分析(TDA)是一种强大而有前途的数据分析工具,但尚未得到充分利用。它是一种多维度的方法,可以提取给定数据集中包含的拓扑特征。本文介绍了一种原始的基于tda的方法,该方法允许在安装压电换能器(PZTs)时监测结构的健康状况。利用基于Lamb波的结构健康监测(SHM)方法,通过对测量时间序列数据进行特定的预处理,可以大大提高TDA(持续同源性)的损伤检测和分类能力。TDA工具首先以传统方式直接应用,以便使用同源类来评估损害。在此基础上,提出了另一种基于时间数据切片的方法,以提高持久性同源性感知,并利用拓扑描述符区分不同的损伤。用于应用这两种方法的数据集来自于对嵌入pzt的航空复合材料板进行的实验活动,其中研究了不同的损伤类型,如分层、冲击和刚度降低。所提出的方法能够考虑先验的物理信息,并提供了一种比传统的TDA方法更好的损害分类方法。综上所述,本文证明了使用TDA对PZTs时间序列信号的拓扑特征进行处理提供了一种有效的方法来分离和分类损伤性质,并为TDA在SHM中的进一步发展开辟了道路。
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引用次数: 0
All-fiber photoacoustic system for large-area nondestructive testing 用于大面积无损检测的全光纤光声系统
2区 工程技术 Q1 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2023-10-12 DOI: 10.1177/14759217231202546
Yuliang Wu, Xuelei Fu, Jiapu Li, Pengyu Zhang, Honghai Wang, Zhengying Li
Nondestructive testing (NDT) is of paramount importance in ensuring the safe operation of equipment. Among various NDT techniques, ultrasonic NDT has garnered widespread attention due to its high sensitivity, fast speed, and accurate defect location. Photoacoustic NDT, a burgeoning field in ultrasonic NDT, is particularly attractive due to its immunity to electromagnetic interference. However, existing photoacoustic NDT systems suffer from inadequate excitation intensity and complex ultrasonic signal characteristics, impeding large-area NDT and accurate crack visualization. In this study, we present an all-fiber photoacoustic system for large-area NDT. To address the issues, we have developed a photoacoustic generator unit that can be optimized and controlled to generate stronger ultrasonic signals. Furthermore, we have employed mode decomposition to simplify the detected ultrasonic signals by mitigating the acoustic impedance mismatch-induced mode mixing problem in the system. As a result, the technology allows for large-area crack monitoring of up to 50*50 cm 2 with an improved resolution of 1 mm. The present technology paves the way for high-resolution equipment crack monitoring with substantially enhanced accuracy in various environments.
无损检测是保证设备安全运行的重要手段。在各种无损检测技术中,超声无损检测以其灵敏度高、速度快、缺陷定位准确等优点得到了广泛的关注。光声无损检测是超声无损检测中的一个新兴领域,由于其抗电磁干扰的特性而受到广泛的关注。然而,现有的光声无损检测系统存在激发强度不足、超声信号特征复杂等问题,阻碍了大面积无损检测和裂纹的精确显示。在这项研究中,我们提出了一种用于大面积无损检测的全光纤光声系统。为了解决这些问题,我们开发了一种可以优化和控制的光声发生器单元,以产生更强的超声波信号。此外,我们还利用模态分解来简化检测到的超声信号,以减轻系统中声阻抗不匹配引起的模态混叠问题。因此,该技术允许对高达50*50 cm 2的大面积裂缝进行监测,分辨率提高到1 mm。目前的技术为高分辨率设备裂缝监测铺平了道路,大大提高了各种环境下的精度。
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引用次数: 0
Fabrication, characterization, and repair of nanocarbon-loaded aircraft paint-based sensors for real-world SHM: studies at the laboratory scale 真实世界SHM中载纳米碳飞机涂料传感器的制造、表征和修复:实验室规模的研究
2区 工程技术 Q1 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2023-10-12 DOI: 10.1177/14759217231198015
Carlos Cuellar, Kaitlyn Watson, Elisabeth Smela
There has been considerable interest in piezoresistive nanocarbon-loaded polymer films for structural health monitoring, including damage detection and strain monitoring. While good performance has been demonstrated, issues related to practical implementation have received less attention. Here we present sensors made from exfoliated graphite nanoplatelets (xGnP) incorporated into a commercial paint that is applied to Sikorsky aircraft. A formulation and a fabrication method are developed that deliver high piezoresistive strain sensitivity alongside mechanical integrity. At approximately 7 wt% xGnP, the gauge factor in tension is in the range of 30–55, and the effectiveness of the sensors for damage monitoring is demonstrated by the detection of perforations. To obtain a paintable solution, key considerations in choosing the solvent employed for introducing the nanocarbon are compatibility and the ability to keep the nanocarbon suspended, which is achieved using ethyl acetate. The ability to form sensors in situ on aircraft structures requires an uncomplicated method of making robust electrical connections, which is demonstrated here using embedded copper mesh. The strong, often nonlinear, environmental sensitivity of polymer-nanocarbon materials must also be considered in applications; here, increasing temperature and humidity both raise sensor resistance. This work shows that a second, unstrained reference sensor would work well for automatic compensation. Lastly, a method for effecting a repair that employs standard processes and maintains the high gauge factor is demonstrated. With these advances, the paint-xGnP sensors are ready for in-the-field testing on aircraft.
压阻式纳米碳负载聚合物薄膜用于结构健康监测,包括损伤检测和应变监测,已经引起了相当大的兴趣。虽然表现良好,但与实际执行有关的问题受到的关注较少。在这里,我们展示了由剥离石墨纳米片(xGnP)制成的传感器,该传感器与一种应用于西科斯基飞机的商用涂料结合在一起。开发了一种配方和制造方法,可提供高压阻应变灵敏度和机械完整性。在大约7 wt% xGnP的情况下,张力的测量系数在30-55之间,通过检测射孔可以证明传感器对损伤监测的有效性。为了获得可喷涂的溶液,选择引入纳米碳的溶剂的关键考虑因素是相容性和保持纳米碳悬浮的能力,这是通过使用乙酸乙酯来实现的。在飞机结构上形成原位传感器的能力需要一种简单的方法来制造强大的电气连接,这里使用嵌入式铜网进行演示。聚合物-纳米碳材料的强的、通常是非线性的环境敏感性也必须在应用中考虑;在这里,温度和湿度的增加都会增加传感器的电阻。这项工作表明,第二种无张力参考传感器可以很好地用于自动补偿。最后,展示了一种采用标准工艺并保持高测量因子的修复方法。有了这些进步,paint-xGnP传感器已经准备好在飞机上进行现场测试。
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引用次数: 0
Multiple faults separation and identification of rolling bearings based on time-frequency spectrogram 基于时频谱的滚动轴承多故障分离与识别
2区 工程技术 Q1 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2023-10-10 DOI: 10.1177/14759217231197110
Ming Lv, Changfeng Yan, Jianxiong Kang, Jiadong Meng, Zonggang Wang, Shengqiang Li, Bin Liu
Rolling bearings play a crucial role as components in rotating machinery across various industrial fields. Bearing faults can potentially lead to severe accidents in operating machines. Therefore, condition monitoring and fault diagnosis of rolling bearings are essential for preventing equipment failures. Multiple faults are a common occurrence resulting from the prolonged operation of rolling bearings, and numerous research efforts have been made to study multiple faults in different components of the bearing. However, diagnosing multiple faults in a single component of the rolling bearing still remains a highly challenging task. In this paper, a multiple faults separation and identification method based on time-frequency (TF) spectrogram (TFS) is proposed for vibration signals of rolling bearings. Firstly, the fast path optimization method is improved to match the TFS of original vibration signals in bearing faults generated by short-time Fourier transform. Then multiple TF curves are extracted from the TFS by the proposed multiple transient component curves extraction method based on the improved fast path optimization method. With the fault characteristic period, a classification criterion is introduced to separate TF curves. Secondly, a TF masking method is constructed to retain the TF information closely related to fault components of vibration signals. Finally, the novel TF representation can be obtained to develop signal reconstruction, and multiple faults can be detected based on envelope analysis separately. The experiments from rolling bearings with multiple faults on raceways are used to verify the effectiveness of the proposed methods.
滚动轴承在各个工业领域的旋转机械中起着至关重要的作用。轴承故障可能会导致机器操作中的严重事故。因此,滚动轴承的状态监测和故障诊断对于防止设备故障至关重要。多故障是滚动轴承长时间运行所导致的常见故障,人们对轴承不同部件的多故障进行了大量的研究。然而,诊断滚动轴承单个部件的多个故障仍然是一项极具挑战性的任务。针对滚动轴承振动信号,提出了一种基于时频谱(TFS)的多故障分离与识别方法。首先,改进快速路径优化方法,匹配由短时傅里叶变换生成的轴承故障原始振动信号的TFS;然后,采用基于改进快速路径优化方法的多瞬态分量曲线提取方法,从TFS中提取多条TF曲线。根据故障特征周期,引入分类准则对TF曲线进行分类。其次,构造TF掩蔽方法,保留与振动信号故障分量密切相关的TF信息;最后,利用新的TF表示进行信号重构,并在包络分析的基础上分别检测出多个故障。通过滚动轴承在滚道上的多故障实验,验证了所提方法的有效性。
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引用次数: 0
Statistics of acoustic emission waveforms in characterizing the fracture process zone in fibre-reinforced cementitious materials under mode I fracture I型断裂下纤维增强胶凝材料断裂过程区的声发射波形统计
2区 工程技术 Q1 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2023-10-10 DOI: 10.1177/14759217231196216
R. Vidya Sagar, Indrashish Saha, Dibya Jyoti Basu, Tribikram Kundu
This article reports on the characteristics of fracture process zone in steel fibre-reinforced concrete (SFRC) under the mode I fracture process using acoustic emission (AE) testing. The generated AE waveforms during mode I fracture process in SFRC were recorded in the laboratory. Using a statistical analysis of AE waveforms, it was observed that as the loading increases, a damage zone consisting of numerous microcracks develops ahead of the predefined notch tip. The location of the generated AE events related to the numerous microcracks were classified into three zones namely (i) major damage, (ii) moderate damage and (iii) low damage. The areas of these regions were evaluated from the distribution of the AE events around the pre-notch. The number of AE events reduced with the increase in the steel fibre content under the same experimental conditions. The major damage zone was located ahead of the notch tip very closely and it comprised of AE events with (i) high peak amplitude, (ii) low information entropy and (iii) longer AE waveform duration.
本文利用声发射(AE)测试方法研究了钢纤维混凝土(SFRC)在I型断裂过程中的断裂过程区特征。在实验室记录了SFRC I型断裂过程中产生的声发射波形。通过对声发射波形的统计分析,观察到随着载荷的增加,由大量微裂纹组成的损伤区在预定的缺口尖端之前发展。与众多微裂纹相关的声发射事件的位置被划分为(i)严重损伤区、(ii)中度损伤区和(iii)低损伤区。这些区域的面积由前缺口周围声发射事件的分布来评估。在相同试验条件下,声发射次数随钢纤维掺量的增加而减少。主要损伤区位于缺口尖端前方,由峰值振幅高、信息熵低、声发射波形持续时间长的声发射事件组成。
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引用次数: 0
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Structural Health Monitoring-An International Journal
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