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Effect of hot forming process parameters on the bending quality of AZ31 magnesium alloy plates 热成形工艺参数对AZ31镁合金板弯曲质量的影响
IF 3.9 3区 材料科学 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2026-01-19 DOI: 10.1007/s10853-026-12211-2
Rongjun Wang, Pengcheng Ji, Can Chen, Pengchong Zhang

To investigate the effects of temperature and punch speed on the high-temperature bending behavior of rolled magnesium alloy plates, 150° bending tests were conducted under different conditions. The results indicate that at 573 K and a punch speed of 10 mm/min, tensile twinning in the inner region is significantly reduced, while the Schmid factor distributions of various slip systems in both the inner and outer regions become comparable, reflecting a mitigated tension—compression asymmetry. Under the condition of 523 K and 10 mm/min, the inner and outer regions exhibit the highest recrystallization fraction, the highest proportion of high-angle grain boundaries, and the lowest density of geometrically necessary dislocations, suggesting an optimal plastic deformation capability. In addition, static recrystallized grains retaining recrystallization characteristics are observed in the microstructure. The orientation disparity between these grains and the unrecrystallized grains exerts a pronounced influence on the overall texture: in the inner region, the large orientation difference leads to significant texture weakening (most evident at 573 K-10 mm/min), whereas in the outer region, the smaller orientation difference results in a relatively strong overall texture.

为了研究温度和冲床速度对轧制镁合金板高温弯曲性能的影响,在不同条件下进行了150°弯曲试验。结果表明,在573 K和10 mm/min的冲孔速度下,内部区域的拉伸孪晶显著减少,而内部和外部区域各种滑移系统的施密德因子分布变得具有可比性,反映了拉压不对称性得到缓解。在523 K和10 mm/min条件下,合金内外区再结晶率最高,高角度晶界比例最高,几何必要位错密度最低,具有最佳的塑性变形能力。此外,在显微组织中观察到静态再结晶晶粒保留了再结晶特征。这些晶粒与未再结晶晶粒的取向差异对整体织构有显著影响:在内部区域,取向差异较大导致织构明显减弱(在573 K-10 mm/min时最为明显),而在外部区域,取向差异较小导致整体织构相对较强。
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引用次数: 0
Effect of quench- and age-induced grain boundary η-phase precipitates on hydrogen environmentally induced cracking (H-EIC) behaviour of AA7085 alloy in humid air 淬火和时效晶界η相对湿润空气中AA7085合金氢环境致裂(H-EIC)行为的影响
IF 3.9 3区 材料科学 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2026-01-19 DOI: 10.1007/s10853-025-12046-3
Juhi Srivastava, Matthew E. Curd, Yichao Yao, N. J. Henry Holroyd, Pratheek Shanthraj, S. B. Singh, S. Mandal, P. B. Prangnell, T. L. Burnett

The influence of η-phase quench-induced (Q-GBPs) and age-induced (A-GBPs) grain boundary precipitates on hydrogen environment-induced cracking (H-EIC) in AA7085 high-strength Al–Zn–Mg–Cu aluminium alloy was investigated. GBP composition, size, density, and area fraction were systematically varied by adjusting the quench rate (6–200 °C s−1) after solution treatment. High cooling rates (200 °C s−1) suppressed Q-GBP nucleation, producing uniform A-GBP coverage after T76 ageing. Low cooling rates (6 °C s−1) generated coarse, widely spaced Q-GBPs with higher Cu content and solute-denuded zones, with A-GBPs forming in the intervening regions. Medium cooling rates (40 °C s−1) produced numerous finer Q-GBPs, reducing the overall A-GBP fraction. The effect of these distributions on H-EIC stages: crack initiation, short crack growth, and long crack growth, was deconvoluted using in situ optical monitoring of four-point bend tests in humid air (50% relative humidity, 70 °C). High cooling rates (200 °C s−1) led to rapid initiation and a tenfold increase in crack growth rates compared to low cooling (6 °C s−1). At 40 °C s−1, initiation time (40 h) was similar to the low cooling condition, but the crack growth rate increased fivefold, remaining below that of the high cooling rate. These findings highlight the highly reactive nature of age-induced grain boundary precipitates markedly increased the susceptibility to H-EIC, whereas coarse, dendritic Q-GBPs with precipitate-free regions and reduced A-GBP coverage mitigate it. Overall, the results underscore that unambiguous identification of the grain boundary precipitate origin is crucial for accurately assessing the EIC performance of these alloys.

研究了η相淬火(Q-GBPs)和时效(A-GBPs)晶界相对AA7085高强度Al-Zn-Mg-Cu铝合金氢环境致裂(H-EIC)的影响。固溶处理后,通过调节淬火速率(6-200°C s−1),可以系统地改变GBP的组成、尺寸、密度和面积分数。高冷却速率(200°C s−1)抑制Q-GBP成核,在T76时效后产生均匀的A-GBP覆盖。低冷却速率(6°C s−1)生成粗、宽间距的Q-GBPs, Cu含量较高,并形成溶质剥蚀区,中间区域形成A-GBPs。中等冷却速率(40°C s−1)产生了大量更细的Q-GBPs,降低了总体a - gbps分数。这些分布对H-EIC阶段的影响:裂纹萌生、短裂纹扩展和长裂纹扩展,通过在潮湿空气中(50%相对湿度,70°C)进行四点弯曲试验的原位光学监测来解卷积。高冷却速率(200°C s - 1)导致裂纹萌生迅速,与低冷却速率(6°C s - 1)相比,裂纹扩展速率提高了10倍。在40°C s−1条件下,裂纹萌生时间(40 h)与低冷却条件相似,但裂纹扩展速度增加了5倍,仍低于高冷却条件下的裂纹扩展速度。这些发现强调了年龄诱导的晶界析出物的高度反应性显著增加了H-EIC的易感性,而具有无析出区和减少的A-GBP覆盖的粗枝状Q-GBPs则减轻了H-EIC的易感性。总的来说,结果强调了明确的晶界析出物来源对于准确评估这些合金的EIC性能至关重要。
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引用次数: 0
Ru nanoparticles anchored polyacrylonitrile-derived carbon nanofibers as cathode electrocatalysts for high-performance Li–CO2 batteries Ru纳米颗粒锚定聚丙烯腈衍生碳纳米纤维作为高性能Li-CO2电池的阴极电催化剂
IF 3.9 3区 材料科学 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2026-01-19 DOI: 10.1007/s10853-025-12135-3
Roopa Kishore Kampara, Dan Na, Dohyeon Yu, Baeksang Yoon, Hwan Kim, Yang Soo Kim, Suresh Mamidi, Inseok Seo

Using CO2 as an active material for energy storage is an innovative approach for developing Li–CO2 batteries. Despite the tremendous potential of Li–CO2 batteries, their practical deployment is constrained by slow kinetics (leading to high overpotentials) and poor cycle life, primarily due to the sluggish decomposition of the discharge product, Li2CO3. To overcome the challenges associated with Li–CO2 batteries, we synthesized electrospun polyacrylonitrile (PAN)-derived carbon nanofibers (CNF) via electrospinning. The synthesized CNFs were then subjected to hydrothermal treatment for synthesizing hierarchical metallic ruthenium (Ru)-anchored carbon nanofibers (CNF–Ru) for use as a cathode electrocatalyst in Li–CO2 batteries. The CNF–Ru composite-based cathode exhibited a large specific surface area with numerous catalytically active sites, enhancing reaction rates and efficiency. The Li–CO2 cell fabricated utilizing the CNF–Ru composite-based cathode exhibited an impressive and consistent charge–discharge performance over 191 cycles at a cutoff capacity of 500 mAh g–1. To elucidate the origin of this enhancement, first-principles calculations were performed. The calculations revealed that nitrogen in the carbon support critically modulates the electronic structure of the Ru active sites, shifting the d-band center upward toward the Fermi level. This upshift enhances the intrinsic reactivity of the catalyst, facilitating the decomposition of Li2CO3 and providing a robust theoretical basis for the observed reduction in charge overpotential and improved cycling stability. This study, combining experimental evidence with theoretical validation, demonstrates the potential of hierarchically structured CNF–Ru nanocomposites for designing high-performance Li–CO2 batteries.

Graphical abstract

利用二氧化碳作为储能的活性材料是开发锂-二氧化碳电池的一种创新方法。尽管锂-二氧化碳电池具有巨大的潜力,但其实际部署受到动力学缓慢(导致高过电位)和循环寿命差的限制,这主要是由于放电产物Li2CO3分解缓慢。为了克服与Li-CO2电池相关的挑战,我们通过静电纺丝合成了聚丙烯腈(PAN)衍生的碳纳米纤维(CNF)。然后对合成的CNFs进行水热处理,以合成层次化金属钌(Ru)锚定碳纳米纤维(CNF-Ru),用作Li-CO2电池的阴极电催化剂。CNF-Ru复合材料阴极具有较大的比表面积和众多的催化活性位点,提高了反应速率和效率。利用CNF-Ru复合材料阴极制备的Li-CO2电池在500 mAh g-1的截止容量下,在191次循环中表现出令人印象深刻且一致的充放电性能。为了阐明这种增强的起源,进行了第一性原理计算。计算表明,碳载体中的氮对Ru活性位点的电子结构进行了关键调节,将d带中心向上移动到费米能级。这种上升增强了催化剂的固有反应活性,促进了Li2CO3的分解,并为观察到的电荷过电位的降低和循环稳定性的提高提供了坚实的理论基础。本研究将实验证据与理论验证相结合,证明了层叠结构CNF-Ru纳米复合材料在设计高性能Li-CO2电池方面的潜力。图形抽象
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引用次数: 0
The green synthesis of low-cost carbon quantum dots as eco-friendly probes in the detection of heavy metal ions 绿色合成低成本碳量子点作为环保探针在重金属离子检测中的应用
IF 3.9 3区 材料科学 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2026-01-18 DOI: 10.1007/s10853-026-12171-7
Xue Yang, Likang Zhang, Biao Lu, Zhifu Yin, Zongming Liu, Ao Ding

Heavy metal ions (HMIs) pollution poses severe threats to ecological integrity and human health, necessitating the development of sensitive, cost-effective, and matrix-adaptable detection technologies. Carbon quantum dots (CQDs) and their composites have emerged as promising candidates for HMI detection, owing to their exceptional optical properties, high stability, and excellent biocompatibility. In this study, we report a facile, cost-effective, and green synthesis route for the fabrication of red-emitting (R-CQDs) and green-emitting (G-CQDs) carbon quantum dots. These materials were systematically evaluated for the sensitive and selective detection of Hg2+, Ag+, and Cu2+ ions in both aqueous and saliva samples, thereby addressing critical needs in environmental monitoring and non-invasive health assessment. The detection performance was quantified using both ultraviolet–visible (UV–Vis) absorption spectroscopy and fluorescence (FL) spectroscopy. UV–Vis spectroscopy measurements revealed a limit of detection (LOD) of 50 nmol/L for Hg2+ at 235 nm (using G-CQDs), 100 nmol/L for Ag+ at 226 nm (using G-CQDs), and 5 nmol/L for Cu2+ at 215 nm (using R-CQDs). Fluorescence spectroscopy further demonstrated LODs of 250 nmol/L for Hg2+ and 5 µmol/L for Ag+ (both at an excitation wavelength of 480 nm using G-CQDs), and 0.5 µmol/L for Cu2+ at an excitation wavelength of 427 nm (using R-CQDs). Collectively, our findings demonstrate that the as-synthesized R-CQDs and G-CQDs exhibit high sensitivity and selectivity toward target HMIs. Their successful application in real water and saliva samples underscores their significant potential for practical environmental monitoring and personal health screening.

重金属离子(hmi)污染对生态完整性和人类健康构成严重威胁,因此需要开发灵敏、成本效益高、基质适应性强的检测技术。碳量子点(CQDs)及其复合材料因其优异的光学特性、高稳定性和良好的生物相容性而成为HMI检测的有希望的候选者。在这项研究中,我们报告了一种简单,经济,绿色的合成路线,用于制造红发射(R-CQDs)和绿发射(G-CQDs)碳量子点。系统评估了这些材料对水和唾液样品中Hg2+、Ag+和Cu2+离子的敏感和选择性检测,从而解决了环境监测和非侵入性健康评估的关键需求。采用紫外-可见(UV-Vis)吸收光谱和荧光(FL)光谱对其检测性能进行了量化。紫外可见光谱测量结果显示,Hg2+在235 nm(使用G-CQDs)的检出限为50 nmol/L, Ag+在226 nm(使用G-CQDs)的检出限为100 nmol/L, Cu2+在215 nm(使用R-CQDs)的检出限为5 nmol/L。荧光光谱进一步证实,Hg2+的lod为250 nmol/L, Ag+的lod为5µmol/L(均在激发波长为480 nm时使用G-CQDs), Cu2+的lod为0.5µmol/L(激发波长为427 nm时使用R-CQDs)。总之,我们的研究结果表明,合成的R-CQDs和G-CQDs对目标hmi具有很高的灵敏度和选择性。它们在真实水和唾液样本中的成功应用强调了它们在实际环境监测和个人健康筛查方面的巨大潜力。
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引用次数: 0
Dynamic fracture damage mechanism and impact resistance of ceramics under impact load 冲击载荷下陶瓷动态断裂损伤机理及抗冲击性能研究
IF 3.9 3区 材料科学 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2026-01-18 DOI: 10.1007/s10853-025-12131-7
Minghui Ma, Yilei Yu, Guangfa Gao

This study experimentally investigates the fracture and damage characteristics of different ceramic targets under impact loading. The research finds that radial cracks form during the loading phase and extend during unloading, appearing earlier than circumferential cracks. The introduction of a steel backing plate enhances the stiffness of the target, inhibiting the generation of circumferential cracks but not altering the stress state on the front face of the ceramic. Micro-fracture mode analysis indicates that Al2O3 exhibits intergranular fracture characteristics, while B4C shows trans-granular fracture characteristics, and SiC exhibits both fracture modes. In terms of crack propagation dynamics, the path of conical cracks is regulated by both the internal stress field within the ceramic and the reflected tensile pulses, with the cone angle being independent of impact velocity but significantly influenced by ceramic thickness and material properties. Specifically, the radial crack propagation in Al2O3 behind the formation of the fractured cone, whereas in SiC and B4C, it is the opposite. It is noteworthy that the diameter of the perforation is only related to the size of the projectile head and the material’s shear strength, independent of thickness and impact velocity. Furthermore, the load variations among different ceramics at the same impact velocity are significantly different, primarily manifesting in the peak load and the dwell time of projectile. The study reveals the failure mechanisms and performance balance rules of different ceramic systems under dynamic loading, providing important theoretical basis for the optimization design of protective materials.

实验研究了不同陶瓷靶在冲击载荷作用下的断裂损伤特性。研究发现,径向裂纹在加载阶段形成,在卸载阶段扩展,出现时间早于周向裂纹。钢背板的引入提高了目标的刚度,抑制了周向裂纹的产生,但不改变陶瓷前表面的应力状态。显微断裂模式分析表明,Al2O3表现为沿晶断裂特征,B4C表现为沿晶断裂特征,SiC表现为两种断裂模式。裂纹扩展动力学方面,裂纹路径受陶瓷内部应力场和反射拉伸脉冲的共同调节,锥角与冲击速度无关,但受陶瓷厚度和材料性能的显著影响。具体来说,在Al2O3中,径向裂纹扩展滞后于断裂锥的形成,而在SiC和B4C中,则相反。值得注意的是,穿孔直径只与弹头尺寸和材料抗剪强度有关,与厚度和冲击速度无关。不同陶瓷在相同冲击速度下的载荷变化也有显著差异,主要表现在峰值载荷和弹丸停留时间上。研究揭示了不同陶瓷体系在动载荷作用下的失效机理和性能平衡规律,为防护材料的优化设计提供了重要的理论依据。
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引用次数: 0
All-solid-state lithium battery enabled by two-dimensional tungsten diselenide cathode with long cycle performance 采用长循环性能的二维二硒化钨阴极实现全固态锂电池
IF 3.9 3区 材料科学 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2026-01-18 DOI: 10.1007/s10853-025-12143-3
Majed YA Almashnowi, Muneerah Alomar, Mohsenah H. J. Mashniwi, Mohammad Alamgir Hossain, A. M. Fathy, Muhammad Shahid Rashid

Based on the safety concerns and expected high-energy density, all-solid-state lithium batteries (ASSLBs) are in a good position to replace current lithium-ion batteries (LIBs). However, the technological evolution of electrode materials to contend with those of LIBs employing liquid electrolytes is still limited owing to the lack of functionality in terms of capacity retention, rate capability, and cycling endurance of cathode materials in ASSLBs. Two-dimensional (2D) transition-metal dichalcogenides show outstanding potential as cathodes in LIBs owing to their distinctive physiochemical properties. In this study, 2D WSe2 is prepared via solution phase method followed by sintering route and is further used as cathode material in ASSLB (Li/75%Li2S-24%P2S51%P2O5/Li10GeP2S12/WSe2). WSe2 demonstrates a substantial reversible capacity of 309.3 mAh g−1 following 400 cycles at 100 mA g−1, whereas the ASSLBs maintain an impressive gravimetric energy density of 447.3 Wh kg⁻1 along with volumetric energy densities of and 651.2 Wh L⁻1, over the same cycling period. The endurance of very long cycles is attributed to the well-developed layered two-dimensional structure and good electronic conductivity of WSe2. Additionally, the reaction mechanism, electrochemical reaction kinetics as well as capacity contributions are further analyzed.

基于安全性考虑和预期的高能量密度,全固态锂电池(ASSLBs)有望取代目前的锂离子电池(lib)。然而,由于asslb中阴极材料在容量保持能力、速率能力和循环耐力方面缺乏功能性,电极材料的技术发展与使用液体电解质的lib相抗衡仍然受到限制。二维(2D)过渡金属二硫族化合物由于其独特的物理化学性质,在lib中表现出出色的阴极潜力。本研究采用固相法和烧结法制备二维WSe2,并将其作为ASSLB (Li/75%Li2S-24%P2S51%P2O5/Li10GeP2S12/WSe2)的正极材料。WSe2在100 mA g - 1下循环400次后显示出309.3 mAh g - 1的可逆容量,而asslb在相同的循环周期内保持了令人印象深刻的重力能量密度447.3 Wh kg - 1,体积能量密度为651.2 Wh L - 1。超长循环的耐久性归因于WSe2良好的层状二维结构和良好的电子导电性。进一步分析了反应机理、电化学反应动力学和容量贡献。
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引用次数: 0
Promoting tetracycline degradation via synergistic effects of BiOBr/TiO2/NH2-UiO-66 ternary Z-scheme heterojunctions under visible light irradiation 可见光照射下BiOBr/TiO2/NH2-UiO-66三元z型异质结的协同效应促进四环素降解
IF 3.9 3区 材料科学 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2026-01-18 DOI: 10.1007/s10853-026-12191-3
Mingming Dong, Shuyong Yang, Anshun Wang, Peng Zhou, Zewen Huang, Shenghui Tu

A ternary Z-scheme heterojunction photocatalyst, BiOBr/TiO2/NH2-UiO-66(Zr), was constructed to enhance the visible-light-driven degradation of tetracycline (TC). This composite material was synthesized via hydrothermal and in situ growth methods, and its microstructure and properties were analyzed through a series of systematic characterizations. The introduction of NH2-UiO-66 significantly increased the specific surface area and visible light absorption while promoting the separation and transport of photogenerated charge carriers. Under visible light irradiation, the optimal composite (BTU-2) achieved a TC degradation rate of 96.3% within 80 min, with a reaction rate constant 9.41, 12.03, and 8.58 times higher than those of pure BiOBr, TiO2 nanowires (NWs), and NH2-UiO-66, respectively. Trapping experiments and electron paramagnetic resonance (EPR) analysis confirmed that h+ and ‧O2 were the dominant active species. Liquid chromatography–mass spectrometry (LC–MS) further elucidated the possible TC degradation pathways. This work provides a feasible strategy for designing efficient visible-light-responsive photocatalysts for antibiotic wastewater treatment.

为了增强四环素(TC)的可见光降解能力,构建了一种三元z型异质结光催化剂BiOBr/TiO2/NH2-UiO-66(Zr)。采用水热法和原位生长法合成了该复合材料,并通过一系列系统表征分析了其微观结构和性能。NH2-UiO-66的引入显著提高了材料的比表面积和可见光吸收,促进了光生载流子的分离和输运。在可见光照射下,最佳复合材料(BTU-2)在80 min内对TC的降解率达到96.3%,其反应速率常数分别是纯BiOBr、TiO2纳米线(NWs)和NH2-UiO-66的9.41、12.03和8.58倍。捕获实验和电子顺磁共振(EPR)分析证实h+和O2−是主要的活性物质。液相色谱-质谱(LC-MS)进一步阐明了TC可能的降解途径。本研究为设计高效的可见光响应光催化剂处理抗生素废水提供了可行的策略。
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引用次数: 0
Superhydrophobic and electrothermal anti-icing performance of FEP-doped laser-induced graphene coatings 掺fep激光诱导石墨烯涂层的超疏水和电热防冰性能
IF 3.9 3区 材料科学 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2026-01-18 DOI: 10.1007/s10853-025-11994-0
Xin Zhao, Zihao Zhao, Hongyun Fan, Jiaxin Hou, Mian Zhong, Yong Jiang, Liang Yang, Jinlin Luo

This study aims to develop a superhydrophobic laser-induced graphene (LIG)-based composite coating with enhanced electrothermal and anti-icing properties. To address the inherent limitations of pristine LIG, fluorinated ethylene propylene (FEP) nanoparticles were uniformly dispersed in an electronic fluoride solution, spray-coated onto LIG, and annealed to form a three-dimensional micro-/nanostructured architecture. The resulting composite exhibited a water contact angle of 150.1° and extended the freezing delay time from 75 s for pristine LIG to 343 s, representing more than a fourfold improvement. Moreover, the electrothermal de-icing performance was significantly enhanced: under identical voltage conditions, the heating response time was reduced by a factor of 2 to 6, while the maximum achievable temperature increased by 1.5 to 2 times. Notably, the composite achieved rapid de-icing within a very short period and readily surpassed the temperature limits of pristine LIG. The coating maintained stable hydrophobicity after repeated de-icing cycles. This approach integrates superhydrophobicity, anti-icing capability, and thermal stability, offering a promising strategy for the design of LIG-based composites and providing valuable insights for applications in the aviation, automotive, and construction industries.

本研究旨在开发一种具有增强电热和防冰性能的超疏水激光诱导石墨烯(LIG)基复合涂层。为了解决原始LIG的固有局限性,氟化乙丙烯(FEP)纳米颗粒均匀分散在电子氟化物溶液中,喷涂到LIG上,并退火形成三维微/纳米结构。该复合材料的水接触角为150.1°,并将冻结延迟时间从原始LIG的75 s延长至343 s,提高了4倍以上。此外,电热除冰性能显著增强:在相同电压条件下,加热响应时间缩短了2 ~ 6倍,最高可达温度提高了1.5 ~ 2倍。值得注意的是,复合材料在很短的时间内实现了快速除冰,并且很容易超过原始LIG的温度限制。经过多次除冰循环后,涂层仍保持稳定的疏水性。这种方法集成了超疏水性、防冰能力和热稳定性,为设计基于ligg的复合材料提供了一种有前途的策略,并为航空、汽车和建筑行业的应用提供了有价值的见解。
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引用次数: 0
Wear properties of micro-arc oxidation coatings on aluminum alloys 铝合金微弧氧化涂层的磨损性能
IF 3.9 3区 材料科学 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2026-01-18 DOI: 10.1007/s10853-026-12160-w
Chengxi Wang, Hanqing Ni, Vincent Ji, Jilin Lei, Wei Deng, Peng Song, Taihong Huang, Xiaowei Zhang

Micro-arc oxidation (MAO) is established as a leading surface protective technique for improving the wear resistance of aluminum alloys. This review focuses on the influences of electrical parameters, electrolyte composition, pre- or post-treatments, and service environments including dry and lubricated sliding, elevated temperatures, fretting, and tribo-corrosion on the tribological performance of aluminum alloy-based MAO coatings. Prior to summarizing the prevailing wear mechanisms, correlations among processing conditions, coating microstructures, and wear behavior were compared quantitatively. MAO coatings can enhance the surface hardness of the substrate by approximately 100–200%. Through electrolyte design, nanoparticle incorporation, and tailored pre- or post-treatments, the coefficient of friction under dry sliding conditions could be lowered from 0.5–0.8 to 0.1–0.3 while wear rates are reduced by one to two orders of magnitude. Additionally, special consideration is given to the effect of coating porosity, the integrity of the dense inner layer, and the role of composite or sealed structures in determining durability under complex loading conditions. Current limitations related to inherent porosity, scalable processing, and energy consumption are evaluated. Finally, emerging developments in intelligent manufacturing, energy-efficient MAO technologies, and multifunctional coatings are proposed. This review seeks to establish a quantitative, mechanism-oriented foundation for designing high-performance MAO coatings and to facilitate their expanded industrial adoption.

微弧氧化(MAO)是提高铝合金耐磨性的一种重要的表面保护技术。本文综述了电学参数、电解液组成、预处理或后处理以及干燥和润滑滑动、高温、微动和摩擦腐蚀等使用环境对铝合金基MAO涂层摩擦学性能的影响。在总结普遍的磨损机制之前,定量比较了加工条件、涂层微观组织和磨损行为之间的相关性。MAO涂层可使基体的表面硬度提高约100-200%。通过电解液设计、纳米颗粒掺入和定制的预处理或后处理,干滑动条件下的摩擦系数可以从0.5-0.8降低到0.1-0.3,磨损率降低了一到两个数量级。此外,还特别考虑了涂层孔隙率的影响、致密内层的完整性以及复合或密封结构在复杂载荷条件下决定耐久性的作用。评估了目前与固有孔隙度、可扩展处理和能耗相关的局限性。最后,提出了智能制造、节能MAO技术和多功能涂料的发展趋势。本综述旨在为设计高性能MAO涂料建立定量的、以机制为导向的基础,并促进其在工业上的广泛应用。
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引用次数: 0
Investigation of tensile deformation mechanisms and grain misorientation effects in Ni via molecular dynamics simulations 通过分子动力学模拟研究Ni的拉伸变形机制和晶粒错取向效应
IF 3.9 3区 材料科学 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2026-01-17 DOI: 10.1007/s10853-026-12183-3
Kexin Zhang, Yajun Chang, Xin Guo, Junqiang Ren, Xingchang Tang, Xuefeng Lu

The mechanical properties and deformation mechanism of coaxial polycrystalline Ni with different misorientation angles (MA) under tensile load are simulated by molecular dynamics, focusing on investigating the activation mechanism of {111} < 112 > partial dislocation slip systems. It was found that under fixed load stress conditions, the orientation of grains is determined by the MA value, and the Schmid factor (SF) value also changes accordingly. The activation of dislocation slip systems is regulated by MA and SF, where the dislocations exhibiting lower MA and higher-SF values are preferentially activated. This activated dislocation slip system not only induces the nucleation and growth of stacking faults, but also facilitates stress transmission, further promoting the activation of other partial dislocations. Specifically, the polycrystalline Ni with a rotation angle of 50° exhibited the highest tensile strength and plastic deformation ability. The Lomer–Cottrell (L-C) locks formed by the interaction of partial dislocations from different slip systems or L-C locks due to the partial dislocations blocked by stacking faults, combined with the broadening of stacking faults by energy absorption, jointly strengthen polycrystalline Ni materials. These insights provide a data foundation and theoretical basis for the design and development of polycrystalline nickel for high-temperature alloys.

采用分子动力学方法模拟了不同取向角(MA)的同轴多晶Ni在拉伸载荷作用下的力学性能和变形机理,重点研究了{111}<; 112 >;部分位错滑移体系的激活机制。研究发现,在固定载荷应力条件下,晶粒的取向由MA值决定,施密德因子(SF)值也随之变化。位错滑移体系的激活受MA和SF的调控,其中MA低、SF高的位错优先被激活。这种激活的位错滑移体系不仅诱发了层错的形核和生长,而且促进了应力传递,进一步促进了其他部分位错的激活。其中,旋转角度为50°的多晶Ni表现出最高的拉伸强度和塑性变形能力。不同滑移体系的部分位错相互作用形成的lmer - cottrell (L-C)锁或层错阻断的部分位错形成的L-C锁,再加上层错在能量吸收作用下的展宽,共同强化了多晶Ni材料。这些发现为高温合金用多晶镍的设计和开发提供了数据基础和理论依据。
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Journal of Materials Science
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