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Thermal expansion behavior of nitrogen-processed Al6061/SiC composites 氮处理 Al6061/SiC 复合材料的热膨胀行为
IF 3.5 3区 材料科学 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-10-07 DOI: 10.1007/s10853-024-10170-0
Kanhu Charan Nayak, Hyunjoo Choi, Kon-Bae Lee

Developing of lightweight materials with extremely low thermal expansion is crucial across various sectors. While Invar exhibits a coefficient of thermal expansion (CTE) below 3 × 10−6 °C−1, its heavy nature limits its applicability in electric vehicles and aerospace fields. The present study introduces Al6061/SiC composites produced by the nitrogen-induced self-forming aluminum composite (NISFAC) process, wherein CTE is successfully tailored down to an unprecedented value of 2.12 × 10−6 °C−1 at 100 °C by changing the volume fraction of SiC from 0 to 65%. In-situ AlN, formed at the interface between Al6061 and SiC particles during the NISFAC process, plays a crucial role in minimizing the thermal expansion of the composites by improving crystallographic match and adhesion between SiC particles and the Al matrix.

开发热膨胀系数极低的轻质材料对各个领域都至关重要。虽然英卡尔的热膨胀系数(CTE)低于 3 × 10-6 °C-1,但其沉重的特性限制了它在电动汽车和航空航天领域的应用。本研究介绍了采用氮气诱导自成型铝复合材料(NISFAC)工艺生产的 Al6061/SiC 复合材料,通过将 SiC 的体积分数从 0% 变为 65%,成功地将 100 °C 时的 CTE 值降低到前所未有的 2.12 × 10-6 ℃-1。在 NISFAC 工艺过程中,在 Al6061 和 SiC 颗粒之间的界面上形成的原位 AlN 通过改善 SiC 颗粒和铝基体之间的晶体匹配和粘附性,在最大限度地降低复合材料的热膨胀方面发挥了关键作用。
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引用次数: 0
Exploring the impact of halide composition on stability and power conversion efficiency in all-inorganic perovskite solar cells 探索卤化物成分对全无机过氧化物太阳能电池稳定性和功率转换效率的影响
IF 3.5 3区 材料科学 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-10-07 DOI: 10.1007/s10853-024-10235-0
Lipiar K. M. O. Goni, Rahim Abdur, Mosharof Hossain, Shahariar Chowdhury, M. Shahinuzzaman, Md. Aftab Ali Shaikh, Mohammad Shah Jamal

All-inorganic perovskite solar cells (AI-PSCs) are emerging as a promising alternative to organic–inorganic hybrid perovskite solar cells (OIH-PSCs), primarily due to their superior stability and enhanced tolerance to higher temperatures. Despite being a relatively recent focus of research within the perovskite solar cell (PSC) domain, AI-PSCs have demonstrated significant potential, notably in terms of efficiency and durability. However, the power conversion efficiency (PCE) of AI-PSCs, while impressive, has yet to surpass that of OIH-PSCs, highlighting a critical area for further improvement. To date, the PCE of AI-PSCs has reached over 21%, with a rapidly growing body of research contributing to this advancement. This review paper comprehensively summarizes the critical aspects influencing AI-PSC performance, including the fundamentals of crystal structure and its impact on stability, device architecture enhancements to boost PCE, and the role of halide composition in optimizing both stability and efficiency. Specifically, we delve into how halide compositions affect the growth and stability of perovskite at both bulk and interface levels, leading to improved charge carrier dynamics. Finally, we discuss the future outlook and potential of AI-PSCs, outlining a clear path towards their commercial viability.

全无机包晶体太阳能电池(AI-PSCs)正在成为有机-无机混合包晶体太阳能电池(OIH-PSCs)的一种有前途的替代品,这主要是由于它们具有卓越的稳定性和更强的耐高温能力。尽管人工合成过氧化物太阳能电池(PSC)领域的研究重点相对较新,但它已显示出巨大的潜力,尤其是在效率和耐久性方面。然而,AI-PSCs 的功率转换效率(PCE)虽然令人印象深刻,但尚未超过 OIH-PSCs,凸显了进一步改进的关键领域。迄今为止,AI-PSC 的 PCE 已达到 21% 以上,研究的迅速发展也为这一进步做出了贡献。本综述论文全面总结了影响 AI-PSC 性能的关键方面,包括晶体结构的基本原理及其对稳定性的影响、提高 PCE 的器件结构改进以及卤化物成分在优化稳定性和效率方面的作用。具体而言,我们将深入探讨卤化物成分如何在体层和界面层面影响包晶的生长和稳定性,从而改善电荷载流子动力学。最后,我们讨论了 AI-PSC 的未来前景和潜力,勾勒出一条通往其商业可行性的清晰道路。
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引用次数: 0
Investigation on the mechanism and properties of HA/TiO2 composite coatings with selecting Ca/P contents by plasma electrolytic oxidation 等离子电解氧化法研究不同 Ca/P 含量的 HA/TiO2 复合涂层的机理和性能
IF 3.5 3区 材料科学 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-10-07 DOI: 10.1007/s10853-024-10287-2
Jing Yang, Yuqing Luo, Yiku Xu, Jianli Jiang, Yongnan Chen, Qinyang Zhao, Jianmin Hao, Xi Chen, Xiaokang Yang, Binli Luo

In the current study, a HA/TiO2 composite coating is effectively fabricated on a Ti-13Nb-13Zr alloy using the plasma electrolytic oxidation (PEO) technique. Electrolytes with different Ca/P contents are selected to study the evolution of phase composition and microstructure of PEO coating. The relationship between Ca/P contents and the wear resistance and corrosion resistance of the coatings are evaluated. The Ca/P-30 g coating exhibits the best performance with Ca/P≈1.66. The average thickness and roughness of the coating manufactured by this system are about 159 µm and 1.591 µm. The HA/TiO2 coatings akin to honeycomb have analogous pore size and uniform distribution, and the phase composition is mainly anatase. Compared with the substrate, the corrosion current density decreases by 19.65% and the corrosion potential increases by 0.805 V. The findings suggest that suitable Ca/P can promote the formation of HA, which is associated with the nucleation and growth rate of HA crystal. Furthermore, the formation mechanism of HA is simulated and the effect of Ca/P on the growth of HA is discussed. The process aims to reduce the allergic and toxic reactions caused by Ti-13Nb-13Zr implants, which is of great significance for increasing the service life of titanium alloy implants and reducing the implant failure.

在本研究中,利用等离子电解氧化(PEO)技术在 Ti-13Nb-13Zr 合金上有效地制造了 HA/TiO2 复合涂层。选择不同 Ca/P 含量的电解质来研究 PEO 涂层的相组成和微观结构的演变。评估了 Ca/P 含量与涂层耐磨性和耐腐蚀性之间的关系。Ca/P-30 g涂层的性能最好,Ca/P≈1.66。该系统生产的涂层平均厚度和粗糙度分别约为 159 µm 和 1.591 µm。类似于蜂窝的 HA/TiO2 涂层具有相似的孔隙大小和均匀分布,相组成主要是锐钛矿。研究结果表明,合适的 Ca/P 能促进 HA 的形成,这与 HA 晶体的成核和生长速度有关。此外,还模拟了 HA 的形成机制,并讨论了 Ca/P 对 HA 生长的影响。该工艺旨在减少 Ti-13Nb-13Zr 植入物引起的过敏和毒性反应,对提高钛合金植入物的使用寿命和减少植入物失效具有重要意义。
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引用次数: 0
Review: clay-based ethylene scavengers for sustainable active packaging applications 综述:粘土基乙烯清除剂在可持续活性包装中的应用
IF 3.5 3区 材料科学 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-10-07 DOI: 10.1007/s10853-024-10258-7
Pradeep Kumar, Ram Kumar Deshmukh, Shefali Tripathi, Kirtiraj K. Gaikwad

Using chemical-based ethylene scavengers for climacteric fruits and vegetable preservation and shelf-life extension has adverse effects on human health and the environment. Technology research has gained popularity using sustainable and non-toxic materials to overcome traditional ethylene removal and freshness maintenance challenges. Clay, a naturally occurring mineral with high availability, low cost, and unique functional properties, has been investigated over the years. It has shown potential as an effective and safe candidate for fresh produce preservation due to its non-toxicity and ethylene adsorption capacity. Recently, clay-based or clay-modified ethylene scavengers have drawn attention due to their high specific surface area, ease of modification, and efficiency as an active packaging material. The review paper aims to highlight the key details of clay-based ethylene scavengers, illustrating its mechanism of ethylene removal, classification of clay, a factor that regulates ethylene removal capacity, and the form and application of clay used for fresh produce preservation. The review also addresses the legal and regulatory aspects, challenges, and future directions of clay-based ethylene scavengers. Clay-based films, sachets, pads, and pellet covers have been used for ethylene control and show promising approaches for sustainable food packaging. Clay-specific surface area, pore volume, storage temperature, and humidity significantly affect the ethylene removal capacity. The review is significant for promoting the development and expanding the industrial application of clay-based ethylene scavengers for fresh produce packaging.

GRAPHICAL ABSTRACT

使用化学乙烯清除剂来保鲜和延长蔬果的货架期,会对人类健康和环境造成不利影响。利用可持续和无毒的材料来克服传统的乙烯清除和保鲜难题的技术研究越来越受欢迎。粘土是一种天然矿物质,具有高利用率、低成本和独特的功能特性。由于其无毒性和乙烯吸附能力,它已被证明是一种有效、安全的保鲜候选材料。最近,基于粘土或粘土改性的乙烯清除剂因其高比表面积、易于改性以及作为活性包装材料的高效性而备受关注。本综述旨在强调粘土乙烯清除剂的关键细节,说明其乙烯去除机理、粘土的分类、乙烯去除能力的调节因素以及用于新鲜农产品保鲜的粘土的形式和应用。综述还探讨了粘土乙烯清除剂的法律法规、挑战和未来发展方向。基于粘土的薄膜、小袋、垫子和颗粒覆盖物已被用于乙烯控制,并显示了可持续食品包装的前景。粘土的特定表面积、孔隙率、储存温度和湿度对乙烯去除能力有很大影响。该综述对促进开发和扩大用于新鲜农产品包装的粘土基乙烯清除剂的工业应用具有重要意义。
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引用次数: 0
Pore characteristics and thermal conductivity enhancement of binary eutectic adsorbed into delignified wood for solar energy storage 吸附在用于太阳能储存的木质素化木材中的二元共晶的孔隙特征和导热性能的提高
IF 3.5 3区 材料科学 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-10-06 DOI: 10.1007/s10853-024-10304-4
Fan Yong, Hua Fei, Yuanlin Li, Yucheng Pan, Jiao Tan, Mengqian Guo

In this work, two binary carbon-based composite phase change materials consisting of paraffin (PW), lauric acid (LA) and tetradecanol (TD) were prepared. Delignified wood flour (DWF) was obtained through treatment with a mixture of NaOH and Na2SO3. The pore volumes of DWF and wood flour (WF) are 0.01049 and 0.008955 cm3/g, respectively, and the pore volume of DWF increased by 17.16%. The adsorption capacity of DWF for LA-PW and LA-TD reaches 50%, which is 10% higher than the adsorption capacity of WF for LA-PW and LA-TD. The thermal conductivities of LA-PW/DWF and LA-TD/DWF are 0.3762 and 0.3580 W/m k, respectively. The phase transition temperatures of LA-PW/DWF and LA-TD/DWF are 40.86 ℃ and 19.68 ℃, respectively. The phase transition latent heat for LA-PW/DWF and LA-TD/DWF is 88.86 J/g and 62.31 J/g, which are 33.61% and 26.18% higher than those of LA-PW/WF and LA-TD/WF, respectively. After 200 cycles, the maximum value of the change rate in phase transition temperature for LA-PW/DWF and LA-TD/DWF is less than 2.64%, and the peak shape remains consistent before and after the cycle, which have good thermal stability.

Graphical Abstract

The adsorption capacity of DWF obtained by alkali delignification of wood flour was enhanced. LA-PW and LA-TD were uniformly adsorbed in the pore structure of DWF by capillary force and surface tension. LA-PW/DWF and LA-TD/DWF have high phase transition latent heat and good thermal and stability.

本研究制备了两种二元碳基复合相变材料,分别由石蜡(PW)、月桂酸(LA)和十四醇(TD)组成。木质素化木粉(DWF)是用 NaOH 和 Na2SO3 的混合物处理得到的。DWF 和木粉(WF)的孔隙体积分别为 0.01049 和 0.008955 cm3/g,DWF 的孔隙体积增加了 17.16%。DWF对LA-PW和LA-TD的吸附能力达到50%,比WF对LA-PW和LA-TD的吸附能力高10%。LA-PW/DWF 和 LA-TD/DWF 的导热系数分别为 0.3762 和 0.3580 W/m k。LA-PW/DWF 和 LA-TD/DWF 的相变温度分别为 40.86 ℃ 和 19.68 ℃。LA-PW/DWF 和 LA-TD/DWF 的相变潜热分别为 88.86 J/g 和 62.31 J/g,比 LA-PW/WF 和 LA-TD/WF 分别高出 33.61% 和 26.18%。循环200次后,LA-PW/DWF和LA-TD/DWF的相变温度变化率最大值均小于2.64%,且循环前后峰形保持一致,具有良好的热稳定性。在毛细管力和表面张力的作用下,LA-PW和LA-TD被均匀地吸附在DWF的孔隙结构中。LA-PW/DWF 和 LA-TD/DWF 具有较高的相变潜热和良好的热稳定性。
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引用次数: 0
Preparation and application of carboxylated carbon nanotube-modified melamine resin phase change materials with high photothermal conversion efficiency 具有高光热转换效率的羧基碳纳米管改性三聚氰胺树脂相变材料的制备与应用
IF 3.5 3区 材料科学 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-10-06 DOI: 10.1007/s10853-024-10301-7
Baolian Zhang, Dongrui Ji, Yingmin Yuan, Shanshan Li, Hongbin Zhao, Pengyu Zhang, Qian Sun

High thermal conductivity nanoparticles are often used to enhance the mechanical properties and thermal conductivity of microencapsulated phase change materials (MEPCMs). However, microcapsules are usually prepared by in situ polymerization of complex prepolymers. In this paper, carboxylated carbon nanotubes (C-CNTs) modified melamine resin MEPCMs with unique square structures were prepared by in situ polymerization of monomers through a simple process. The research mainly focuses on the effects of reaction temperature, paraffin dosage, modifier type, quantity, and addition method on the performance of melamine resin MEPCMs modified with C-CNTs. The melt permeability, thermal conductivity, thermal stability, and chemical structure of the modified MEPCMs were characterized. The results show that when the polymerization temperature is 60 °C, the core material is 15 g of paraffin, and the modifier is 1.5% C-CNTs, the comprehensive performance of the modified MEPCMs is the best: the phase change enthalpy is 113.1 J/g, the thermal conductivity is 0.2354 W/m·K, and the melting permeability is 18.83%, which indicates high thermal stability. Under simulated sunlight irradiation, the time required for the temperature of the modified microcapsule system to rise to 65 °C was reduced by 63.25%. It has high application potential in solar photothermal conversion materials.

高导热纳米粒子通常用于增强微胶囊相变材料(MEPCMs)的机械性能和导热性。然而,微胶囊通常是通过原位聚合复杂的预聚物来制备的。本文通过简单的单体原位聚合工艺制备了具有独特方形结构的羧基碳纳米管(C-CNTs)改性三聚氰胺树脂 MEPCMs。研究主要集中在反应温度、石蜡用量、改性剂种类、数量和添加方法对 C-CNT 改性三聚氰胺树脂 MEPCM 性能的影响。研究表征了改性 MEPCM 的熔体渗透性、热导率、热稳定性和化学结构。结果表明,当聚合温度为 60 ℃、芯材为 15 克石蜡、改性剂为 1.5% C-CNT 时,改性 MEPCM 的综合性能最好:相变焓为 113.1 J/g,导热系数为 0.2354 W/m-K,熔体渗透率为 18.83%,热稳定性高。在模拟太阳光照射下,改性微胶囊系统温度升至 65 °C 所需的时间缩短了 63.25%。它在太阳能光热转换材料中具有很高的应用潜力。
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引用次数: 0
Microstructures and properties of nano-modified multimodal Cr3C2-NiCr coatings made through laser cladding 通过激光熔覆制造的纳米改性多模态 Cr3C2-NiCr 涂层的微观结构和性能
IF 3.5 3区 材料科学 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-10-06 DOI: 10.1007/s10853-024-10294-3
Irfan, Ming Hu, Lingyu Meng, Hanqing Zhao, Amin Wang

Both the nano-modified multimodal and conventional Cr3C2-NiCr coatings were fabricated by laser cladding (LC) on a CuCrZr alloy substrate with a stainless steel transition layer. The study investigated the microstructural evolution of the coatings during the LC process. The effect of the stainless steel transition layer between the substrate and coatings on microstructure, microhardness, and wear resistance was discussed. Many aggregates formed by the aggregation of micron or large-size submicron particles contain many cavities, which are filled by small-size or nano-ceramic particles during the laser cladding process to improve the density of the coatings and properties. Different from other LC coatings, only micro-melting occurred in the bonding zone between the coatings and transition layer, but no apparent melting phenomenon appeared, which may be due to the high content of Cr3C2 ceramic phase and low content of NiCr adhesive phase in the coatings. The Cr3C2-NiCr coatings, transition layer, and copper (Cu) substrate are seamlessly integrated and compatible, ensuring effective interface formation without any discernible cracks. The nanostructure multimodal Cr3C2-NiCr coating showed significantly higher average microhardness values of 1357 HV0.3 than conventional Cr3C2-NiCr, 1184 HV0.3. Furthermore, careful parameter selection led to outstanding wear-resistant nano-modified multimodal Cr3C2-NiCr, paving the way for future industrial applications.

Graphical abstract

在带有不锈钢过渡层的 CuCrZr 合金基体上,通过激光熔覆(LC)制造了纳米改性多模态和传统 Cr3C2-NiCr 涂层。研究调查了 LC 过程中涂层的微观结构演变。讨论了基体和涂层之间的不锈钢过渡层对显微结构、显微硬度和耐磨性的影响。许多由微米或大尺寸亚微米颗粒聚集形成的聚集体含有许多空腔,在激光熔覆过程中,这些空腔由小尺寸或纳米陶瓷颗粒填充,以提高涂层的密度和性能。与其他 LC 涂层不同的是,涂层与过渡层之间的结合区只发生了微熔化,没有出现明显的熔化现象,这可能是由于涂层中 Cr3C2 陶瓷相含量较高,而 NiCr 粘合相含量较低的缘故。Cr3C2-NiCr 涂层、过渡层和铜(Cu)基底无缝结合,相互兼容,确保了有效的界面形成,没有任何明显的裂缝。纳米结构多模态 Cr3C2-NiCr 涂层的平均显微硬度值为 1357 HV0.3,明显高于传统 Cr3C2-NiCr 的 1184 HV0.3。此外,通过精心选择参数,纳米改性的多模态 Cr3C2-NiCr 具有出色的耐磨性,为未来的工业应用铺平了道路。
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引用次数: 0
Visible light-induced photocatalytic degradation of anticancer drugs via zeolitic imidazole framework (ZIF-8@ZIF-67): mechanistic insights 沸石咪唑框架(ZIF-8@ZIF-67)在可见光诱导下光催化降解抗癌药物:机理认识
IF 3.5 3区 材料科学 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-10-06 DOI: 10.1007/s10853-024-10226-1
Hai Bang Truong, Ghulam Dastgeer, Irsa Zulfiqar, Abdullah Saad AlArifi, Minsung Kim, Young-Soo Seo, Iqra Rabani

An effective elimination of pharmaceutical pollutants offers a huge challenge for the conventional wastewater treatment system. In this study, the core–shell and reverse core–shell structures using zeolitic imidazole frameworks (ZIF-8 and ZIF-67) were prepared. Structural and morphological analyses were confirmed using XRD, RAMAN, XPS, and TEM techniques. The reverse core–shell structure (ZIF-8@ZIF-67) was explored as a photocatalyst for the efficient degradation of multiple classic anticancer drugs, including capecitabine (CAP) and 5-fluorouracil (5-FU), under visible light. This structure benefits from its unique design, offering a larger surface area and the intrinsic characteristics of each component. The synergistic interactions provide more accessible reactive sites, facilitate the diffusion of contaminants, enhance charge separation ability, and improve light utilization. Significantly, the optimized ZIF-8@ZIF-67 achieved a 98.4% removal rate of capecitabine (CAP) and a 97.4% removal rate of 5-fluorouracil (5-FU) under visible light in 120 min and 150 min, respectively, via the photo-reduction pathway, demonstrating superior photocatalytic performance. Various functional parameters, including catalyst dosage and pH effect, were thoroughly examined. Additionally, ZIF-8@ZIF-67 was recycled for five runs, with only a 10.8% of CAP decrease in degradation efficiency due to catalyst loss during washing. Therefore, ZIF-8@ZIF-67 not only exhibits superior photocatalytic performance but also maintains significant reusability. The findings of this study indicate that ZIF-8@ZIF-67 is a promising candidate for the effective removal of pharmaceutical pollutants from wastewater sources.

Graphical Abstract

Visible Light-Induced Photocatalytic Degradation of Anticancer Drugs via Zeolitic Imidazole Framework (ZIF-8@ZIF-67): Mechanistic Insights

有效消除制药污染物是对传统废水处理系统的巨大挑战。本研究利用沸石咪唑框架(ZIF-8 和 ZIF-67)制备了核壳和反核壳结构。利用 XRD、RAMAN、XPS 和 TEM 技术对结构和形态进行了分析。探讨了反向核壳结构(ZIF-8@ZIF-67)作为光催化剂在可见光下高效降解多种经典抗癌药物(包括卡培他滨(CAP)和 5-氟尿嘧啶(5-FU))的性能。这种结构得益于其独特的设计,提供了更大的表面积和每个成分的固有特性。协同作用提供了更多可接触的反应位点,促进了污染物的扩散,增强了电荷分离能力,并提高了光利用率。值得注意的是,优化后的 ZIF-8@ZIF-67 在可见光条件下,通过光还原途径,分别在 120 分钟和 150 分钟内实现了 98.4% 的卡培他滨(CAP)去除率和 97.4% 的 5-氟尿嘧啶(5-FU)去除率,显示出卓越的光催化性能。对催化剂用量和 pH 值影响等各种功能参数进行了深入研究。此外,ZIF-8@ZIF-67 已循环使用了五次,由于催化剂在洗涤过程中流失,降解效率仅下降了 10.8% CAP。因此,ZIF-8@ZIF-67 不仅具有优异的光催化性能,而且还具有显著的可再利用性。本研究的结果表明,ZIF-8@ZIF-67 是有效去除废水源中制药污染物的理想候选材料:机理透视
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引用次数: 0
Study on thermal deformation behavior and microstructural evolution of 2 wt. % Al–Ti–C/7075Al composite materials 2 wt. % Al-Ti-C/7075Al 复合材料的热变形行为和微结构演变研究
IF 3.5 3区 材料科学 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-10-06 DOI: 10.1007/s10853-024-10284-5
Ruirui Wu, Ruijun Zhang, Guantao Wang, Fushuai Ding, Bo Gao

Al–Ti–C/7075 aluminum matrix composites (referred to as 7075-ATC) containing uniformly distributed TiC particles and traces of TiAl3 particles were produced by introducing 2 wt. % Al–Ti–C master alloy through stir casting. Isothermal thermal compression behavior at 300 °C–450 °C and 0.001 s−1 to 1 s−1 strain rates was studied in a Gleeble-3800 thermal simulation tester. Peak stress is influenced by deformation temperature and strain rate, reaching its maximum at low temperatures and high strain rates. The activation energy of the final thermal deformation is 150.11 kJ/mol, attributed to particle reinforcement. A sinusoidal hyperbolic Eigen structure equation for composites considering strain compensation is developed to describe the rheological stresses in composites. Dynamic recrystallization at 450 °C and a strain rate of 0.001 s⁻1 enhances composite molding properties. After hot compression, composites exhibit higher activation energy (Q) than cast 7075 and in situ particle-reinforced 7075 due to the obstruction of dislocations by the particles, grain refinement, and pinning effect on the grains. Based on the experimental results, an intrinsic model considering strain compensation was developed to accurately predict the thermal deformation behavior. EBSD results indicated that dynamic softening primarily occurred through dynamic restitution and partial recrystallization. The efficiency of softening peaked at 39% under a strain of 0.6, deformation temperatures between 350 °C and 450 °C, and strain rates ranging from 0.0009 s⁻1 to 0.0111 s⁻1.

通过搅拌铸造引入 2 wt. % 的 Al-Ti-C 母合金,生产出了含有均匀分布的 TiC 颗粒和微量 TiAl3 颗粒的 Al-Ti-C/7075 铝基复合材料(简称 7075-ATC)。在 Gleeble-3800 热模拟试验机中研究了 300 °C-450 °C 和 0.001 s-1 至 1 s-1 应变速率下的等温热压缩行为。峰值应力受变形温度和应变速率的影响,在低温和高应变速率下达到最大值。最终热变形的活化能为 150.11 kJ/mol,这归因于颗粒强化。考虑到应变补偿,建立了复合材料的正弦双曲特征结构方程来描述复合材料中的流变应力。在 450 °C 和 0.001 s-1 应变速率下的动态再结晶可增强复合材料的成型性能。热压后,由于粒子对位错的阻碍、晶粒细化以及对晶粒的针刺效应,复合材料的活化能(Q)高于铸造 7075 和原位粒子增强 7075。根据实验结果,建立了考虑应变补偿的本征模型,以准确预测热变形行为。EBSD 结果表明,动态软化主要是通过动态回复和部分再结晶发生的。在应变为 0.6、变形温度为 350 °C 至 450 °C 以及应变速率为 0.0009 s-1 至 0.0111 s-1 的条件下,软化效率达到了 39%。
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引用次数: 0
Study on the formation and corrosion mechanism of black spot defects on the surface of industrial continuously hot-dip galvanized Zn-2Al-1.5Mg coating 工业连续热镀锌 Zn-2Al-1.5Mg 镀层表面黑斑缺陷的形成和腐蚀机理研究
IF 3.5 3区 材料科学 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-10-06 DOI: 10.1007/s10853-024-10252-z
Haotian Chen, Zheyue Zhang, Renbo Song, Yuanyuan Liang, Xinwei Wang

The present study investigates the formation mechanism of black spot defects on the surface of industrial continuously hot-dip galvanized Zn-2Al-1.5Mg coatings. Electrochemical experiments and neutral salt spray tests are conducted to study the corrosion resistance of the black spot defects and their influence on the corrosion mechanism of the coatings. The results show that the enrichment of Mg elements within the coating is the fundamental cause of the formation of this defect. The enrichment of Mg elements leads to a reduction in the size of primary Zn, an increase in the proportion of eutectic structures and the MgZn2 within the defective coatings. Consequently, the defective coatings exhibit the higher surface hardness and, after skin pass rolling, display the different reflective properties compared to surrounding coatings. The black spots feature is attributed to the formation of oxide film containing MgO. The electrochemical test results indicate that black spot defect exhibits enhanced corrosion resistance due to the lower Volta potential difference (VPD) between each phase on its surface. Moreover, the fine and dispersed cathodes not only avoid the occurrence of extremely pH sites, but also facilitate the formation of uniform distributed corrosion products with high protective ability. In the 600-h neutral salt spray experiments, Zn-2Al-1.5Mg coatings with black spot defects exhibit enhanced corrosion resistance, which is attributed to the Mg enrichment delaying the decomposition of highly protective corrosion products.

本研究探讨了工业连续热镀锌 Zn-2Al-1.5Mg 镀层表面黑斑缺陷的形成机理。通过电化学实验和中性盐雾试验研究了黑斑缺陷的耐腐蚀性及其对涂层腐蚀机理的影响。结果表明,涂层中镁元素的富集是形成这种缺陷的根本原因。镁元素的富集导致原生锌的尺寸减小,共晶结构的比例增加,缺陷涂层中的 MgZn2 增加。因此,缺陷镀层的表面硬度较高,在经过皮层轧制后,与周围镀层相比具有不同的反射特性。黑点特征归因于含氧化镁的氧化膜的形成。电化学测试结果表明,由于黑斑表面各相之间的伏特电位差(VPD)较低,黑斑缺陷表现出更强的耐腐蚀性。此外,精细分散的阴极不仅避免了极pH位点的出现,还有利于形成均匀分布的腐蚀产物,具有较高的保护能力。在 600 小时的中性盐雾实验中,具有黑点缺陷的 Zn-2Al-1.5Mg 涂层表现出更强的耐腐蚀性,这归因于镁的富集延迟了高保护性腐蚀产物的分解。
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Journal of Materials Science
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