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We Never Built Small Modular Reactors (SMRs), but What Do We Know About Modularization in Construction? 我们从未建造过小型模块化反应堆(smr),但我们对建设中的模块化了解多少?
Pub Date : 2018-07-22 DOI: 10.1115/ICONE26-81604
Benito Mignacca, G. Locatelli, Mahmoud Alaassar, D. Invernizzi
The key characteristics of small modular reactors (SMRs), as their name emphasized, are their size and modularity. Since SMRs are a family of novel reactor designs, there is a gap of empirical knowledge about the cost/benefit analysis of modularization. Conversely, in other sectors (e.g. Oil & Gas) the empirical experience on modularization is much greater. This paper provides a structured knowledge transfer from the general literature (i.e. other major infrastructure) and the Oil & Gas sector to the nuclear power plant construction world. Indeed, in the project management literature, a number of references discuss the costs and benefits determined by the transition from the stick-built construction to modularization, and the main benefits presented in the literature are the reduction of the construction cost and the schedule compression. Additional costs might arise from an increased management hurdle and higher transportation expenses. The paper firstly provides a structured literature review of the benefits and costs of modularization divided into qualitative and quantitative references. In the second part, the paper presents the results of series of interviews with Oil & Gas project managers about the value of modularization in this sector.
小型模块化反应堆(smr)的主要特点,正如其名称所强调的,是它们的尺寸和模块化。由于小型反应堆是一种新型反应堆设计,因此关于模块化成本/效益分析的经验知识存在空白。相反,在其他行业(如石油和天然气),模块化的经验要丰富得多。本文提供了从一般文献(即其他主要基础设施)和石油和天然气部门到核电站建设领域的结构化知识转移。事实上,在项目管理文献中,许多参考文献讨论了从粘贴式建筑到模块化的转变所决定的成本和收益,文献中提出的主要收益是建筑成本的降低和进度的压缩。管理障碍的增加和运输费用的增加可能会产生额外的费用。本文首先对模块化的收益和成本进行了结构化的文献综述,分为定性参考文献和定量参考文献。在第二部分,本文介绍了对油气项目经理的一系列访谈结果,这些访谈是关于模块化在该领域的价值。
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引用次数: 26
A New Method of Integrating the RELAP5 to the RINSIM Simulation Platform RELAP5与RINSIM仿真平台集成的一种新方法
Pub Date : 2018-07-22 DOI: 10.1115/ICONE26-82016
Chao Tan, V. Quiroga, Z. Fu, Zhengquan Xie
This paper introduces a method to control the calculation progress of the RELAP5 codes and integrate them with other codes by interacting boundary data (such as general tables, TDVs and TDJs) at each step. This work is basically finished with the support of the RINSIM simulation platform. The paper gives a brief introduction on RINSIM that how it controls the codes progress, sends the codes control commands, shares the values of different codes’ common blocks or modules. However, the work can’t be done by just using the RINSIM, it also needs to modify RELAP5 codes. With the codes’ modification of commands responding, data reading/writing interface, data interacting interface, time step control and so on, we can build interface subroutines to integrate codes onto the RINSIM. At the end, the paper gives out the result of a transient calculation with an advanced PWR model. Compared to some old integration method, the new method has far more strong stability. And the result shows that the integration progress of the code does not obviously affect the calculation accuracy, but definitely extends the application fields because of the multiple functions supplied by the RINSIM.
本文介绍了一种控制RELAP5码的计算进度,并在每一步通过交互边界数据(如通用表、tdv和tdj)与其他码相结合的方法。在RINSIM仿真平台的支持下,本工作基本完成。本文简要介绍了RINSIM是如何控制代码进度,发送代码控制命令,共享不同代码的公共块或模块的值的。然而,仅仅使用RINSIM并不能完成这项工作,它还需要修改RELAP5代码。通过对代码进行命令响应、数据读写接口、数据交互接口、时间步长控制等方面的修改,可以构建接口子程序,将代码集成到RINSIM上。最后给出了采用先进的压水堆模型进行暂态计算的结果。与一些旧的积分方法相比,新方法的稳定性要强得多。结果表明,代码的集成进度对计算精度没有明显影响,但由于RINSIM提供了多种功能,无疑扩展了应用领域。
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引用次数: 0
Coordinated Control of a Small Pressurized Water Reactor 小型压水堆的协调控制
Pub Date : 2018-07-22 DOI: 10.1115/ICONE26-81156
Peiwei Sun, Chongwu Wang
Small Pressurized Water Reactors (SPWR) are different from those of the commercial large Pressurized Water Reactors (PWRs). There are no hot legs and cold legs between the reactor core and the steam generators like in the PWR. The coolant inventory is in a large amount. The inertia of the coolant is large and it takes a long time for the primary system to respond to disturbances. Once-through steam generator is adopted and its water inventory is small. It is very sensitive to disturbances. These unique characteristics challenge the control system design of an SPWR. Relap5 is used to model an SPWR. In the reactor power control system, both the reactor power and the coolant average temperature are regulated by the control rod reactivity. In the feedwater flow control system, the coordination between the reactor and the turbine is considered and coolant average temperature is adopted as one measurable disturbance to balance them. The coolant pressure is adjusted based on the heaters and spray in the pressurizer. The water level in the pressurizer is controlled by the charging flow. Transient simulations are carried out to evaluate the control system performance. When the reactor is perturbed, the reactor can be stabilized under the control system.
小型压水堆(SPWR)不同于商用的大型压水堆(PWRs)。在反应堆核心和蒸汽发生器之间没有热腿和冷腿,就像在压水堆里一样。冷却剂库存数量很大。冷却剂的惯性很大,主系统对扰动的响应需要很长时间。采用直通式蒸汽发生器,储水量小。它对干扰非常敏感。这些独特的特性给SPWR的控制系统设计带来了挑战。Relap5用于为SPWR建模。在反应堆功率控制系统中,反应堆功率和冷却剂平均温度都由控制棒的反应性来调节。在给水流量控制系统中,考虑了反应堆与水轮机之间的协调性,采用冷却剂平均温度作为一种可测扰动来平衡两者。根据稳压器内的加热器和喷雾调节冷却液压力。稳压器内的水位是由增压流量控制的。通过瞬态仿真来评估控制系统的性能。当反应器受到扰动时,控制系统可以使反应器稳定。
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引用次数: 0
Upgrade and Shakedown Test of a High Temperature Fluoride Salt Test Loop 高温氟盐试验回路的升级调试
Pub Date : 2018-07-22 DOI: 10.1115/ICONE26-81222
X. Kong, Yuan Fu, Jianyu Zhang, Hui-Ju Lu, Naxiu Wang
A FLiNaK high temperature test loop, which was designed to support the Thorium Molten Salt Reactor (TMSR) program, was constructed in 2012 and is the largest engineering-scale fluoride loop in the world. The loop is built of Hastelloy C276 and is capable of operating at the flow rate up to 25m3/h and at the temperature up to 650°C. It consists of an overhung impeller sump-type centrifugal pump, an electric heater, a heat exchanger, a freeze valve and a mechanical one, a storage tank, etc. Salt purification was conducted in batch mode before it was transferred to and then stored in the storage tank. The facility was upgraded in three ways last year, with aims of testing a 30kW electric heater and supporting the heat transfer experiment in heat exchanger. Firstly, an original 100kW electric heater was replaced with a 335kW one to compensate the overlarge heat loss in the radiator. A pressure transmitter was subsequently installed in the inlet pipe of this updated heater. Finally, a new 30kW electric heater was installed between the pump and radiator, the purpose of which was to verify the core’s convective heat transfer behavior of a simulator design of TMSR. Immediately after these above works, shakedown test of the loop was carried out step by step. At first the storage tank was gradually preheated to 500°C so as to melt the frozen salt. Afterwards, in order to make the operation of transferring salt from storage tank to loop achievable, the loop system was also preheated to a relatively higher temperature 530°C. Since the nickel-base alloy can be severely corroded by the FLiNaK salt once the moisture and oxygen concentration is high, vacuum pumping and argon purging of the entire system were alternatively performed throughout the preheating process, with the effect of controlling them to be lower than 100ppm. Once the salt was transferred into the loop, the pump was immediately put into service. At the very beginning of operation process, it was found that flow rate in the main piping could not be precisely measured by the ultrasonic flow meter. Ten days later, the pump’s dry running gas seal was out of order. As a result, the loop had to be closed down to resolve these issues.
为支持钍熔盐反应堆(TMSR)计划而设计的弗林纳克高温测试回路于2012年建成,是世界上最大的工程规模氟化物回路。该回路由哈氏合金C276制成,能够以高达25m3/h的流速和高达650°C的温度运行。它由悬垂式叶轮污壳式离心泵、电加热器、热交换器、冷冻阀和机械冷冻阀、储罐等组成。盐的净化是分批进行的,然后转移到储罐中储存。该设施去年从三个方面进行了升级,目的是测试一台30kW的电加热器,并支持换热器的传热实验。首先,将原来的100kW电加热器更换为335kW电加热器,以补偿散热器中过大的热量损失。一个压力变送器随后被安装在这个更新后的加热器的进水管中。最后,在泵和散热器之间安装了一个新的30kW电加热器,目的是验证TMSR模拟器设计的堆芯对流换热行为。在完成上述工作后,对回路进行了逐步安定试验。首先将储罐逐渐预热到500℃,使冷冻盐融化。之后,为了使盐从储罐转移到回路的操作能够实现,回路系统也被预热到530℃的相对较高的温度。由于镍基合金在水分和氧气浓度较高的情况下会受到FLiNaK盐的严重腐蚀,因此在整个预热过程中交替进行整个系统的抽真空和吹氩,将其控制在100ppm以下。一旦盐被转移到循环中,泵立即投入使用。在运行过程一开始,就发现超声波流量计无法精确测量主管道的流量。10天后,泵的干运转气密封出现故障。因此,必须关闭循环以解决这些问题。
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引用次数: 1
A Methodology to Determine SMR Build Schedule and the Impact of Modularisation 确定SMR构建进度的方法及模块化的影响
Pub Date : 2018-07-22 DOI: 10.1115/ICONE26-81550
C. Lloyd, A. Roulstone
Light-water cooled Small Modular Reactors (SMRs) are a potential game-changing technology for energy supply. The potential benefits of SMRs are however conditional on solving the key standardisation and construction issues that have troubled large reactor (LR) projects, which have in turn led to high build costs and long project durations. Initiatives to determine the build schedule of SMRs are hindered by a lack of SMR construction experience and related data. The methodology used in this paper, to deal with the lack of SMR-specific data, draws conclusions about SMRs based on data from actual large pressurised water reactor (PWR) construction experience. It is expected that SMR build schedules can be greatly reduced because of the smaller physical size of structures, fewer components, and other size-related features. However, the construction work space will be more constrained, which could negatively impact build durations. As a result, simple geometric scaling and reduction arguments cannot necessarily be applied to SMR schedules. This paper defines the key areas in which SMR construction differs from LRs, such as smaller geometries as well as modularised and standardised build processes, and describes how these differences might be expected to impact build duration quantitatively. The model developed in this paper presents an approach to determining SMR build schedule durations for a range of reactor sizes. It starts with an LR build schedule based on real data from the UK’s only PWR, Sizewell B. The available data are used to establish a reference point for a non-modular, stick-built SMR schedule. This scheduling approach assumes that, for each major element, part of the time spent on fabrication and installation tasks will vary with reactor size while the remaining fraction will remain constant regardless of reactor size (e.g. due to quality assurance and commissioning tasks). The accuracy of the model generated here is assessed against available construction data and models from a range of actual reactor build projects. The objective of this work is to consider how modularisation can reduce build schedule of SMRs of varying size, by employing modular design and construction principles to both remove tasks that are of long duration from the critical path and to improve construction productivity. Mechanisms by which modularisation reduces build schedule are investigated. Build reduction scenarios are presented based on analysis and subsequent modularisation of the SMR critical path and are compared with other related analyses.
轻水冷却小型模块化反应堆(SMRs)是一种潜在的改变能源供应游戏规则的技术。然而,smr的潜在效益取决于能否解决困扰大型反应堆(LR)项目的关键标准化和建设问题,而这些问题又导致了高建设成本和长项目工期。由于缺乏SMR建设经验和相关数据,确定SMR建设进度的举措受到阻碍。本文采用的方法是根据实际大型压水堆(PWR)建设经验的数据得出关于smr的结论,以解决smr具体数据缺乏的问题。由于结构的物理尺寸更小,组件更少,以及其他与尺寸相关的特性,预计SMR的构建进度可以大大减少。然而,建设工作空间将受到更多限制,这可能会对建设持续时间产生负面影响。因此,简单的几何缩放和约简论证不一定适用于SMR调度。本文定义了SMR构建与lr不同的关键领域,例如较小的几何形状以及模块化和标准化的构建过程,并描述了这些差异如何定量地影响构建持续时间。本文开发的模型提供了一种确定一系列反应堆尺寸的小型堆建造计划持续时间的方法。首先,根据英国唯一的压水堆Sizewell b的真实数据,制定LR建造计划,可用数据用于建立非模块化、棒式SMR计划的参考点。这种调度方法假设,对于每个主要元件,用于制造和安装任务的部分时间将随反应堆大小而变化,而其余部分将保持不变,而不管反应堆大小如何(例如,由于质量保证和调试任务)。这里生成的模型的准确性是根据可用的建筑数据和来自一系列实际反应堆建造项目的模型进行评估的。这项工作的目标是考虑模块化如何通过采用模块化设计和施工原则来从关键路径上删除长时间的任务并提高施工生产率,从而减少不同大小的smr的建造进度。研究了模块化减少构建进度的机制。基于SMR关键路径的分析和随后的模块化,提出了构建减少方案,并与其他相关分析进行了比较。
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引用次数: 8
Estimation of Mitigation Effects of Sodium Nanofluid for SGTR Accidents in SFR 纳米流体钠对SFR中SGTR事故缓解效果的评估
Pub Date : 2018-07-22 DOI: 10.1115/ICONE26-81309
K. Ichikawa, H. Kanda, N. Yoshioka, K. Ara, Jun-ichi Saito, K. Nagai
Studies on the suppression of the reactivity of sodium itself have been performed on the basis of the concept of suspended nanoparticles in liquid sodium (sodium nanofluid). According to the theoretical and experimental results of studies for sodium nanofluid, velocity and heat of sodium nanofluid reaction with water (sodium nanofluid/water reaction) are lower than those of the pure sodium/water reaction. The analytical model for the peak temperature of a sodium nanofluid/water reaction jet has been developed by the authors in consideration of these suppression effects. In this paper, the prediction method for mitigation effects on damage of adjacent tubes in steam generator tube rupture (SGTR) accidents is developed by applying this analytical model for the peak temperature of the reaction jet. On the assumption that the sodium nanofluid is used for the secondary coolant of sodium-cooled fast reactor (SFR), mitigation effects under the design basis accident (DBA) condition and the design extension condition (DEC) of SGTR are estimated by using this method. The results indicate a clear possibility to reduce the number of damaged tubes and to suppress the pressure generated in SGTR accidents by using sodium nanofluid as the secondary coolant.
基于悬浮在液态钠(纳米流体钠)中的纳米颗粒的概念,对钠本身反应性的抑制进行了研究。根据纳流体研究的理论和实验结果,纳流体与水反应(纳流体/水反应)的速度和热量低于纯钠/水反应。考虑到这些抑制效应,作者建立了钠纳米流体/水反应射流峰值温度的解析模型。本文应用该反应射流峰值温度分析模型,建立了蒸汽发生器爆管事故中相邻管损伤缓解效果的预测方法。假设钠纳米流体作为钠冷快堆(SFR)的二次冷却剂,利用该方法对SFR在设计基础事故(DBA)条件和设计延伸条件(DEC)下的缓解效果进行了评估。研究结果表明,纳米流体钠作为二次冷却剂,有可能减少SGTR事故中损坏管的数量,并抑制事故产生的压力。
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引用次数: 0
Residual Unbalanced Mass Determination of an AMBs Controlled Rotor Based on Control Current Analysis of the Feedback Loop 基于反馈回路控制电流分析的AMBs控制转子剩余不平衡质量确定
Pub Date : 2018-07-22 DOI: 10.1115/ICONE26-81575
Tianpeng Fan, Zhe Sun, Xiaoshen Zhang, Xunshi Yan, Jingjing Zhao, Zhengang Shi
Active magnetic bearing technology is used more and more for its high performance, such as high speed and frictionless operation. But the rotor vibrates sometimes during operation due to the existence of residual unbalanced mass, which may affect the security of the whole system. In order to determine the distribution of residual unbalanced mass, this paper proposes a method based on frequency response, control current analysis, and image data processing. The theoretical and calculated results show the validity of the method.
主动磁轴承技术以其高速、无摩擦等高性能得到越来越多的应用。但转子在运行过程中由于残余不平衡质量的存在,有时会产生振动,影响整个系统的安全性。为了确定残余不平衡质量的分布,本文提出了一种基于频率响应、控制电流分析和图像数据处理的方法。理论和计算结果表明了该方法的有效性。
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引用次数: 0
A Multi-Objective Optimization of the Reactor Power Plant 反应堆动力装置的多目标优化
Pub Date : 2018-07-22 DOI: 10.1115/ICONE26-82239
Chen Lei, Jia Zhen, W. Cong, Gong Zili, Liao Yi, Hu Chen
From the view of practical engineering application, a compacter nuclear power plant is expected. The weight and the volume of a nuclear power plant can be reduced by optimal selection of the operational parameters. In this work, a thermal-hydraulic model of the reactor, mathematical models of the reactor vessel, the main pipe, the pressurizer, the steam generator, the turbine and the condenser were established for the Qinshan-I nuclear power plant based on the related technical materials. The responses of the optimal targets to the changes of the design variables were studied by the sensitivity analyses. The non-dominated solution front of the nuclear power plant was obtained by means of the immune memory clone constrained multi-objective optimization algorithm. The study shows that the component mathematical models are reliable for the optimization process, the distribution of the non-dominated solution is decided by the steam generator secondary pressure. The volume and the weight of the system could be at least reduced by 23.0% and 9.5%, respectively.
从实际工程应用的角度来看,期望有一个更紧凑的核电站。通过对运行参数的优化选择,可以减少核电站的重量和体积。本文在查阅相关技术资料的基础上,建立了秦山一号核电站反应堆的热工水力模型,以及反应堆容器、主管道、稳压器、蒸汽发生器、水轮机和冷凝器的数学模型。通过灵敏度分析研究了优化目标对设计变量变化的响应。采用免疫记忆克隆约束多目标优化算法,得到核电厂的非支配解前沿。研究表明,所建立的数学模型对于优化过程是可靠的,非支配解的分布由蒸汽发生器二次压力决定。系统的体积和重量至少可以分别减少23.0%和9.5%。
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引用次数: 2
Study on the Operating Strategy Optimization of Moving to Remote Shutdown Station When Main Control Room Is Un-Inhabitable 主控室不适宜居住时移至远程停机站运行策略优化研究
Pub Date : 2018-07-22 DOI: 10.1115/ICONE26-81480
Li Li, Zhang Shengtao, Xu Zhao, Du Yu
For PWR, remote shutdown station (RSS) is a redundant control mean to shut down the reactor when main control room (MCR) inhabitation is challenged (e.g. fire, smoke...). Nowadays, due to nuclear power plants control measures were improved with DCS system, a full function DCS RSS was equipped and more essential equipment could be controlled on RSS. Under operating conditions that prohibit nuclear power plant operators to stay in the main control room, the operators should move to RSS and shutdown the reactor to ensure plant safety following (RSS strategy for short) to fallback the plant from power operation to cold shutdown. The original operating strategy by nature circulation is no longer the best choice both for operation safety and economy efficiency, and an optimized new strategy should be raised. Based on the former reason, an optimized operation strategy was raised in this paper. In the optimized strategy, all plant normal standard operation modes were considered as initial conditions, rather than only considering power operation condition in the original one. The fallback mode and fallback strategy for each initial condition was also designed and optimized. To accelerate the depression and heat removal process, a forced circulation operation strategy is adopted when the reactor coolant pumps are available, and less local operation was included by taking advantages of the full function operating measures on RSS. To simplify the whole procedure structure, the operation modules of other general operating procedures are reused. To validate the effectiveness of the optimized operating strategy, a full scope PWR simulation tool was employed to make thermo hydraulic calculation validation of the reactor response and also the remote control station HMI supporting validation. By simulating the original strategy and the optimized one and related analysis, we found that the optimized strategy is effective, and able to be executed based on the remote control station hardware. By executing the optimized strategy, the unit can fall back to the cold shutdown condition safely and a few hours were saved compared with the original strategy. The optimized strategy had already been implemented on real PWR nuclear power plant.
对于压水堆来说,远程停堆站(RSS)是在主控制室(MCR)居住受到挑战(如火灾、烟雾等)时关闭反应堆的一种冗余控制手段。目前,由于DCS系统改进了核电站的控制措施,配备了功能齐全的DCS RSS,并可以通过RSS控制更多的重要设备。在禁止核电站操作人员留在主控制室的运行条件下,操作人员应移至RSS并关闭反应堆,以确保电厂安全,以下是RSS策略(简称RSS策略)将电厂从动力运行回落到冷停堆。原有的自然循环运行策略已不再是安全运行和经济运行的最佳选择,需要提出一种优化的新策略。基于前一种原因,本文提出了优化运营策略。在优化策略中,将电厂的所有正常标准运行模式作为初始条件,而不是只考虑原模式中的功率运行状态。对每个初始条件下的回退模式和回退策略进行了设计和优化。为了加速降压和排热过程,在反应堆冷却剂泵可用的情况下,采用强制循环运行策略,利用RSS上的全功能运行措施,减少局部运行。为了简化整个程序结构,重用了其他通用操作程序的操作模块。为了验证优化运行策略的有效性,利用全范围压水堆仿真工具对反应堆响应进行了热工计算验证,并对远程控制站人机界面进行了配套验证。通过对原策略和优化后的策略进行仿真和分析,发现优化后的策略是有效的,可以在远程控制站硬件的基础上执行。通过实施优化后的策略,机组可以安全地回到冷停状态,与原策略相比,节省了几个小时的时间。该优化策略已在实际压水堆核电站上得到了应用。
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引用次数: 0
Dynamic Control Analysis of the AFR-100 SMR SFR With a Supercritical CO2 Cycle and Dry Air Cooling: Part II — Plant Control Under Varying Ambient Conditions AFR-100 SMR SFR超临界CO2循环和干空气冷却的动态控制分析:第二部分-变环境条件下的装置控制
Pub Date : 2018-07-22 DOI: 10.1115/ICONE26-82295
A. Moisseytsev, J. Sienicki
Supercritical carbon dioxide Brayton cycle power converters can benefit advanced nuclear reactors, as well as small modular reactors, by reducing the plant cost and increasing plant electrical output. The sCO2 cycles can also be designed for operation under direct dry air cooling. The paper presents the results of the coupled control analysis of a sCO2 cycle for a 100 MWe sodium-cooled fast reactor under changing ambient air temperatures. The optimum plant operation modes are identified.
超临界二氧化碳布雷顿循环动力转换器可以通过降低工厂成本和增加工厂电力输出,使先进的核反应堆以及小型模块化反应堆受益。sCO2循环也可以设计为在直接干空气冷却下运行。本文介绍了100mwe钠冷快堆在环境温度变化条件下sCO2循环耦合控制分析的结果。确定了工厂的最佳运行模式。
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引用次数: 3
期刊
International Journal of Plant Engineering and Management
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