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Virtual Prototyping and Simulation of Robotic Devices and Maintenance Procedures for Remote Handling Activities in the Access Cell of DONES 机器人设备的虚拟原型与仿真及远程处理活动的维护程序
Pub Date : 2018-07-22 DOI: 10.1115/ICONE26-82390
S. Papa, G. Gironimo, F. Casoria, G. Miccichè
The paper describes the activities of conceptual design of tools and procedures and the virtual simulation of the Remote Handling (RH) tasks provided in the maintenance of the systems present in the Access Cell (AC) of DONES (DEMO Oriented Neutron Source) facility. In particular, the RH maintenance of the Target Assembly (TA) is critical because of its position in the most severe region of neutron irradiation, the Test Cell (TC), where the material specimen are tested to understand the degradation of the materials properties throughout the reactor operational life. The main RH maintenance activity includes the replacement of the entire TA and the cleaning of the surfaces of connection in the TC. The cleaning operation is fundamental because it allows the removal of any lithium solid deposition from the surfaces: any further deposition on the surfaces could compromise the sealing of the TA. The RH is based on the idea of a reconfigurable modular chain of devices connected to the Access Cell Mast Crane (ACMC) located in the AC. To increase the modularity and to reduce the costs of the Remote Handling System (RHS), a telescopic boom is used equipped with a Gripper Change System (GCS) that allows the use of different end effectors. To perform the tasks, a Parallel Kinematic Manipulator (PKM) and a Robotic Arm (RA) are proposed, allowing the tools to move with more degree of freedom in the AC space. The modeling of the devices and the 3D kinematic simulations maintenance operations tasks were simulated and tested in virtual reality environment, aimed at developing and validating the implemented maintenance procedures, in collaboration with the IDEAinVR Laboratory of CREATE/University of Naples Federico II, and the research center at ENEA Brasimone, Italy.
本文描述了工具和程序的概念设计活动,以及在DONES(面向演示的中子源)设施的访问单元(AC)中提供的系统维护中的远程处理(RH)任务的虚拟仿真。特别是,靶组件(TA)的相对湿度维护是至关重要的,因为它位于中子辐照最严重的区域,即测试单元(TC),在那里对材料样品进行测试,以了解整个反应堆运行寿命期间材料性能的退化。主要的RH维护活动包括整个TA的更换和TC连接表面的清洁。清洗操作是最基本的,因为它可以清除表面上的任何锂固体沉积,任何进一步的沉积都可能损害TA的密封性。RH是基于一个可重构的模块化设备链的想法,该设备链连接到位于AC的Access Cell Mast Crane (ACMC)。为了增加模块化并降低远程处理系统(RHS)的成本,伸缩臂配备了一个夹具更换系统(GCS),允许使用不同的末端执行器。为了完成这些任务,提出了并联机械手(PKM)和机械臂(RA),使工具在交流空间中具有更大的自由度。与CREATE/那不勒斯费德里科二世大学的IDEAinVR实验室以及意大利ENEA Brasimone的研究中心合作,在虚拟现实环境中对设备建模和维护操作任务的3D运动学模拟进行了模拟和测试,旨在开发和验证实施的维护程序。
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引用次数: 1
A Non-Contact Ultrasonic Sensor for General Corrosion Inspection of Thin Plates 用于薄板一般腐蚀检测的非接触式超声传感器
Pub Date : 2018-07-22 DOI: 10.1115/ICONE26-82560
A. Tamura, M. Miki, N. Kono, H. Okazawa, S. Okido, C. Zhong, E. Fabre, A. Croxford, P. Wilcox
In power plants, there are structures made up of thin plates, such as air-conditioning ducts or thin-walled pipes, where corrosion can occur. In this study, we provide a solution to reduce inspection time of the thin plate corrosion measurement and enable monitoring, using a non-contact ultrasonic sensor. The sensor can measure the reduction in thickness of thin plates due to general corrosion without the need to remove or reinstall insulating material that is on the outside of the plate. The proposed sensor is based on the non-contact ultrasonic measurement technique which was originally proposed by Greve et al, further developed and patented by Zhong et al. at the University of Bristol, and commercialized by Inductosense Ltd. In order to ultrasonically measure the thin plate thickness, we use a method based on the group velocity of the guided waves. The proposed method was tested theoretically with numerical simulations and experimentally against our target conditions. The results of the numerical simulations and experiments confirm that the proposed method can be applied to thickness measurements of thin-plates in our target condition. Based on the feasibility test results, we developed a prototype sensor and measurement software. From the results of the performance evaluation tests, we have confirmed that the prototype sensor has sufficient capability to measure the thickness of the thin plates without the removal of the insulator. Even if the offset between the plate and the inspection probe is 100 mm, the prototype sensor still works well.
在发电厂,有些结构是由薄板组成的,比如空调管道或薄壁管道,这些地方可能会发生腐蚀。在本研究中,我们提供了一种使用非接触式超声波传感器来减少薄板腐蚀测量的检测时间并实现监测的解决方案。该传感器可以测量由于一般腐蚀导致的薄板厚度下降,而不需要移除或重新安装板外部的绝缘材料。该传感器基于非接触式超声波测量技术,该技术最初由Greve等人提出,由Bristol大学的Zhong等人进一步开发并获得专利,由Inductosense Ltd公司商业化。为了对薄板进行超声测量,我们采用了一种基于导波群速度的方法。针对我们的目标条件,对所提出的方法进行了理论、数值模拟和实验验证。数值模拟和实验结果表明,该方法可用于目标条件下薄板的厚度测量。在可行性测试结果的基础上,开发了传感器样机和测量软件。从性能评估测试的结果来看,我们已经确认原型传感器有足够的能力在不去除绝缘体的情况下测量薄板的厚度。即使板与检测探头之间的偏移量为100mm,原型传感器仍然工作良好。
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引用次数: 0
Approach to UK SMR Component Design 英国SMR组件设计方法
Pub Date : 2018-07-22 DOI: 10.1115/ICONE26-81188
C. Bell
The United Kingdom (UK) Small Modular Reactor (SMR) is being developed by a Rolls-Royce led consortium to provide a market driven, affordable, low carbon energy, generation capability. The UK SMR is a Pressurised Water Reactor (PWR) design based on proven technology with a high level of safety achieved through multiple active and passive systems. This paper presents the approach that has been taken in the early design phases of the pressure vessels for the UK SMR. It considers the key design principles e.g. standardisation, simplification and design for manufacture, inspection and assembly which are being applied to enable the cost and lead-time reductions which are necessary for the UK SMR to be a viable alternative to larger conventional nuclear plants. The Reactor Pressure Vessel (RPV) is used as an example to illustrate some of the key design requirements which need to be addressed. Nuclear components are required to be designed and constructed to standards which are commensurate with the significance of the safety functions which they perform. This paper covers the practice established in the UK of designing to Incredibility of Failure for those components with catastrophic failure modes such as the RPV. It describes the additional features including more stringent materials specification and testing, additional defect tolerance studies and the qualification of manufacturing inspections which need to be addressed in the design to satisfy the high reliability claim.
英国小型模块化反应堆(SMR)正在由罗尔斯·罗伊斯公司牵头的财团开发,以提供市场驱动的、负担得起的低碳能源发电能力。英国SMR是一种压水反应堆(PWR),其设计基于成熟的技术,通过多个主动和被动系统实现了高水平的安全性。本文介绍了在英国SMR压力容器的早期设计阶段所采用的方法。它考虑了关键的设计原则,例如标准化,简化和制造,检查和组装设计,这些原则正在应用于使成本和交货时间减少,这是英国SMR成为大型常规核电站的可行替代方案所必需的。以反应堆压力容器(RPV)为例,说明需要解决的一些关键设计要求。核部件的设计和制造必须符合与其所执行的安全功能的重要性相称的标准。本文介绍了英国对具有灾难性失效模式的部件(如RPV)进行失效不可思议设计的实践。它描述了额外的功能,包括更严格的材料规格和测试,额外的缺陷公差研究和制造检查的资格,这些需要在设计中解决,以满足高可靠性要求。
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引用次数: 0
FMEDA and FIT-Based Safety Assessment of NPP I&C Systems Considering Expert Uncertainty 考虑专家不确定性的核电厂I&C系统FMEDA和fit安全评估
Pub Date : 2018-07-22 DOI: 10.1115/ICONE26-82048
A. Yasko, E. Babeshko, V. Kharchenko
The complexity of modern safety critical systems is becoming higher with technology level growth. Nowadays the most important and vital systems of automotive, aerospace, nuclear industries count millions of lines of software code and tens of thousands of hardware components and sensors. All of these constituents operate in integrated environment interacting with each other — this leads to enormous calculation task when testing and safety assessment are performed. There are several formal methods that are used to assess reliability and safety of NPP I&C (Nuclear Power Plant Instrumentation and Control) systems. Most of them require significant involvement of experts and confidence in their experience which vastly affects trustworthiness of assessment results. The goal of our research is to improve the quality of safety and reliability assessment as result of experts involvement mitigation by process automation. We propose usage of automated FMEDA (Failure Modes, Effects and Diagnostic Analysis) and FIT (Fault Insertion Testing) combination extended whith multiple faults approach as well as special methods for quantitative assessment of experts involvement level and their decisions uncertainty. These methods allow to perform safety and reliability assessment without specifying the degree of confidence in experts. Traditional FMEDA approach has several bottlenecks like the need of manual processing of huge number of technical documents (system specification, datasheets etc.), manual assignment of failure modes and effects based on personal experience. Human factor is another source of uncertainty. Such things like tiredness, emotional disorders, distraction or lack of experience could be the reasons of under- and over-estimation. Basing on our research in field of expert-related errors we propose expert involvement degree (EID) metric that indicates the level of technique automation and expert uncertainty degree (EUD) metric which is complex measure of experts decisions uncertainty within assessment. We propose usage of total expert trustworthiness degree (ETD) indicator as function of EID and EUD. Expert uncertainty assessment and Multi-FIT as FMEDA verification are implemented in AXMEA (Automated X-Modes and Effects Analysis) software tool. Proposed Multi-FIT technique in combination with FMEDA was used during internal activities of SIL3 certification of FPGA-based (Field Programmable Gate Array) RadICS platform for NPP I&C systems. The proposed expert trustworthiness degree calculation is going to be used during production activities of RPC Radiy (Research and Production Corporation). Our future work is related to research in expert uncertainty field and extension of AXMEA tool with new failure data sources as well as software optimization and further automation.
随着技术水平的提高,现代安全关键系统的复杂性也越来越高。如今,汽车、航空航天、核工业中最重要、最关键的系统都有数百万行软件代码和数以万计的硬件组件和传感器。所有这些组件都在集成环境中相互作用,这导致在进行测试和安全评估时需要进行大量的计算任务。有几种正式的方法用于评估NPP I&C(核电站仪表和控制)系统的可靠性和安全性。其中大多数需要专家的大量参与和对其经验的信心,这极大地影响了评估结果的可信度。我们的研究目标是通过过程自动化来减少专家参与,从而提高安全性和可靠性评估的质量。本文提出了采用自动化故障模式、影响和诊断分析(FMEDA)和故障插入测试(FIT)相结合的多故障分析方法,以及专家参与程度和决策不确定性的定量评估方法。这些方法允许在不指定专家信任程度的情况下进行安全性和可靠性评估。传统的FMEDA方法有几个瓶颈,如需要手工处理大量的技术文件(系统规格书、数据表等),根据个人经验手动分配故障模式和影响。人为因素是不确定性的另一个来源。疲劳、情绪障碍、注意力分散或缺乏经验等都可能是低估或高估的原因。在对专家相关误差研究的基础上,提出了反映技术自动化程度的专家介入度(EID)度量和评估中专家决策不确定性的复杂度量专家不确定度(EUD)度量。我们提出使用专家总信誉度(ETD)指标作为EID和EUD的函数。专家不确定度评估和Multi-FIT作为FMEDA验证在AXMEA(自动化x模式和效果分析)软件工具中实现。将提出的Multi-FIT技术与FMEDA相结合,用于核电厂I&C系统基于fpga(现场可编程门阵列)RadICS平台SIL3认证的内部活动。提出的专家信誉度计算方法将应用于RPC Radiy公司的生产活动中。我们未来的工作将涉及到专家不确定性领域的研究和扩展AXMEA工具与新的故障数据源,以及软件优化和进一步自动化。
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引用次数: 0
A Research on System Error Correction for a High Temperature Hydrogen Detector Based on Neural Network Technique 基于神经网络技术的高温氢探测器系统误差校正研究
Pub Date : 2018-07-22 DOI: 10.1115/ICONE26-81301
Qi Zhenfeng, Zhang Yiwang, Li Wei, Yuan Yidan
A mathematical model is established for the High Temperature Hydrogen Detector (HTHD) used in severe accident conditions of nuclear power plants. The system error caused by the temperature difference of the internal wall between the working thermal conductivity cells and the reference conductivity cells is analyzed. Then the back propagation neural network algorithm is introduced to correct the system error. The test results show that BP neural network can effectively suppress this system error, and it has well generalization performance. At the same time, this method can be extended to correct measurement errors caused by other disruptive factors, such as supply voltage fluctuation, velocity variation due to pressure change, and interfering components (e.g. steam).
建立了用于核电厂严重事故工况的高温氢气探测器的数学模型。分析了工作导热系数池与参考导热系数池内壁温差引起的系统误差。然后引入反向传播神经网络算法对系统误差进行修正。实验结果表明,BP神经网络能有效抑制系统误差,具有良好的泛化性能。同时,该方法还可以扩展到校正其他干扰因素引起的测量误差,如供电电压波动、压力变化引起的速度变化、干扰成分(如蒸汽)等。
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引用次数: 0
Proposed License Structure of Small Modular Reactor in China 中国小型模块化反应堆许可结构建议
Pub Date : 2018-07-22 DOI: 10.1115/ICONE26-81985
Zheng Hua, Wei Shuhong
Small Modular Reactor (SMR) is getting more and more attention due to its safety and multi-purpose application. License structure is an important issue for SMR licensing. Modular design, construction and operation, shared or common structure, system and components (SSC) challenge existing large light water reactor license structure. Existing nuclear power plant license structure, characteristics of SMR and its effect on license structure, and research progress of U.S Nuclear Regulatory Commission (NRC) are analyzed, SMR license structure in China are proposed, which can be used as a reference for SMR R&D, design and regulation.
小型模块化反应堆(SMR)因其安全性和多用途性而受到越来越多的关注。许可结构是SMR许可的一个重要问题。模块化设计、建造和运行、共享或通用结构、系统和组件(SSC)挑战了现有的大型轻水反应堆许可结构。分析了我国现有核电厂的许可结构、小堆的特点及其对许可结构的影响,以及美国核管理委员会(NRC)的研究进展,提出了中国小堆的许可结构,可为小堆的研发、设计和监管提供参考。
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引用次数: 0
Internal Vibration Source Analysis of AMB-Rotor System in HTR-PM Primary Helium Circulator HTR-PM一次氦循环器amb -转子系统内部振动源分析
Pub Date : 2018-07-22 DOI: 10.1115/ICONE26-81339
Jinpeng Yu, Lei Zhao
The active magnetic bearing (AMB) in HTR-PM primary helium circulator (PHC) applies the inductive displacement transducer (IDT) to achieve the closed-loop feedback control. The magnetic anisotropy of the rotor material can be equivalent to structure defect of the rotor and affect the IDT measurement accuracy, leading to internal exciting vibration of the rotor. In this paper, the magnetic field analysis shows that the rotor magnetic anisotropy has effect on the sensor measurement and brings about the displacement measurement error. In the rotor-sensor experiment, the effect of rotor magnetic anisotropy on the IDT is obtained as a curve of magnetic error, which further explains that the rotor magnetic anisotropy will affect the dynamic measurement accuracy of the IDT. With the simulation result, it is observed that the displacement measurement error will lead to the internal exciting force of AMB-rotor system. The force will increase as the rotor speed increases, and bring about high-frequency vibration of the rotor.
HTR-PM主氦循环器(PHC)中的主动磁轴承(AMB)采用感应位移传感器(IDT)实现闭环反馈控制。转子材料的磁各向异性可等效为转子的结构缺陷,影响IDT测量精度,导致转子内部激振。本文通过磁场分析表明,转子磁各向异性对传感器的测量产生影响,并带来位移测量误差。在转子传感器实验中,得到了转子磁各向异性对IDT的影响作为磁误差曲线,进一步说明了转子磁各向异性会影响IDT的动态测量精度。仿真结果表明,位移测量误差会导致转子系统内部激励力的变化。该力将随着转子转速的增大而增大,并引起转子的高频振动。
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引用次数: 1
Design of Decoupled Mechanical Shim Control System for a Generation III+ Pressurized Water Reactor Based on Feedforward Compensation and Multimodel Approach 基于前馈补偿和多模型方法的第三代压水堆机械垫片解耦控制系统设计
Pub Date : 2018-07-22 DOI: 10.1115/ICONE26-81142
Pengfei Wang, Xinyu Wei, F. Zhao
The advanced Mechanical Shim (MSHIM) core control strategy employs two separate and independent control rod banks, namely the MSHIM control banks (M-banks) and axial offset (AO) control bank (AO-bank), for automatic reactivity/temperature and axial power distribution control respectively. The M-banks and AO-bank are independently controlled by two closed-loop controllers called the coolant average temperature (Tavg) controller and AO controller. Since the movement of M-banks and AO-bank can both affect the Tavg and AO, the Tavg controller is coupled with the AO controller. In order to avoid the interference between the two controllers, the MSHIM control system adopts an interlock design between them to avoid the simultaneous movement of the M-banks and AO-bank and make sure the priority of the M-bank movement. This design can enhance the stability of the MSHIM control system. However, the control performance is degraded at the same time. In the present study, the feedforward compensation decoupling method and multimodel approach are used to eliminate the coupling effect between the two controllers in the MSHIM control system during a wide range of power maneuvers. A multiple feedforward compensation system is designed with integration of feedforward compensators for the Tavg and AO controllers at five power levels using the multimodel approach. By implementing it in the MSHIM control system, the interlock between the M-banks and AO-bank can be released to realize the independent and decoupled control between Tavg and AO. The effectiveness of the decoupled MSHIM control system is verified by comparing its control performance with that of the original MSHIM control system during typical load change transients of the AP1000 reactor. The obtained results show that superior and decoupled control of Tavg and AO can be achieved with the proposed decoupled MSHIM control system.
先进的机械垫片(MSHIM)核心控制策略采用两个独立的控制棒组,即MSHIM控制组(m -bank)和轴向偏移(AO)控制组(AO-bank),分别用于自动反应性/温度和轴向功率分配控制。m -bank和AO-bank分别由两个称为冷却剂平均温度(Tavg)控制器和AO控制器的闭环控制器独立控制。由于m -bank和AO-bank的运动都会影响Tavg和AO,因此Tavg控制器与AO控制器耦合。为了避免两个控制器之间的相互干扰,MSHIM控制系统在两者之间采用联锁设计,避免M-bank和AO-bank同时运动,保证M-bank运动的优先级。该设计可以提高MSHIM控制系统的稳定性。但同时也降低了控制性能。在本研究中,采用前馈补偿解耦方法和多模型方法消除了MSHIM控制系统在大范围功率机动过程中两个控制器之间的耦合效应。采用多模型方法,设计了一个多前馈补偿系统,该系统集成了5个功率电平的Tavg和AO控制器的前馈补偿器。通过在MSHIM控制系统中实现该方法,可以解除m -bank与AO-bank之间的联锁,实现Tavg与AO之间的独立解耦控制。通过将解耦MSHIM控制系统与原MSHIM控制系统在AP1000反应堆典型负荷变化过程中的控制性能进行比较,验证了解耦MSHIM控制系统的有效性。结果表明,所提出的解耦MSHIM控制系统可以实现对taavg和AO的良好解耦控制。
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引用次数: 0
期刊
International Journal of Plant Engineering and Management
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