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Effect of walnut-shell filler as sustainable material with silane to replace carbon black in natural rubber-based tire tread compound 核桃壳填料作为硅烷可持续材料在天然橡胶基轮胎胎面胶中替代炭黑的效果
IF 1.3 4区 化学 Q4 POLYMER SCIENCE Pub Date : 2023-11-04 DOI: 10.1007/s42464-023-00226-2
Narendra Singh Chundawat, Bhavani Shanker Parmar, Panneerselvam Perumal, Sapana Jadoun, Dilip Vaidya, Narendra Pal Singh Chauhan

In this paper, walnut shell filler of 75–150 µm and 45–75 µm size was used in rubber compound with different loadings (2,3, and 5 phr). At 2, 3, and 5 phr loading, small-size WNS powder (45–75 µm) has higher modulus at 300%, tensile strength and elongation at break than larger-size powder (75–150 µm); however, modulus at 300% is lower than blank compound. As the amount of WNS filler increases, the elongation at break with modulus at 300% and tensile strength decrease. The goal of using silane is to improve the interfacial interaction between WNS filler and the rubber matrix. Larger-size WNS filler using Si69 compound demonstrated higher modulus at 300% with higher elongation at break and tensile strength compared to non-silanised compound; however, modulus at 300% remained lower than blank compound. The silanised compound with both WNS fillers demonstrated slightly higher rebound resilience at 100 °C, slightly lower heat build-up, and slightly lower tan delta at 60 °C than the blank compound. It was demonstrated that small-size WNS filler with silane could partially replace N330 carbon black (3 phr) in natural rubber-based tire tread compound due to its bio-based, biodegradable, renewable and sustainable properties.

在本文中,将75-150µm和45-75µm尺寸的核桃壳填料分别用于橡胶复合材料中,并对其进行了2、3、5 phr的加载。在2、3、5phr加载时,小粒径WNS粉末(45-75µm)的模量、抗拉强度和断裂伸长率比大粒径粉末(75-150µm)高300%;300%时的模量低于空白化合物。随着WNS填充量的增加,断裂伸长率(模量为300%)和拉伸强度降低。使用硅烷的目的是改善WNS填料与橡胶基体之间的界面相互作用。使用Si69化合物的大尺寸WNS填料与非硅化化合物相比,具有300%的高模量,更高的断裂伸长率和抗拉强度;300%时的模量仍低于空白化合物。与空白化合物相比,含有两种WNS填料的硅化化合物在100°C时的回弹弹性略高,热积聚略低,60°C时的tan δ略低。结果表明,硅烷类小粒径WNS填料具有生物基、可生物降解、可再生和可持续的性能,可部分替代N330炭黑(3phr)在天然橡胶基轮胎胎面胶中的应用。
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引用次数: 0
Preparation of methyl grafted natural rubber and its application in super capacitor electrolytes 甲基接枝天然橡胶的制备及其在超级电容器电解质中的应用
IF 1.3 4区 化学 Q4 POLYMER SCIENCE Pub Date : 2023-10-28 DOI: 10.1007/s42464-023-00225-3
H. G. N. Rajapaksha, K. S. Perera, K. P. Vidanapathirana, P. M. Sandaruwani, S. Siriwardana

Due to continuous progress in science and technology and the pressure to seek low cost, green materials for electrochemical devices have led to discover the possibility to use natural rubber (NR) as a polymer for electrolytes. This study reports about modifying Sri Lankan NR and using it for a solid polymer electrolyte in fabricating super capacitors with natural graphite electrodes. Solid polymer electrolyte was prepared using methyl grafted NR as the polymer and magnesiumtrifluoromethanesulfonate as the salt. The composition, 1 NR: 0.80 magnesiumtrifluoromethanesulfonate showed the maximum room temperature conductivity of 3.36 × 10–3 Scm−1. Capacitive features were dominant at low frequencies. Initial single electrode specific capacitance was about 32 Fg−1 whereas the initial single electrode specific discharge capacitance was about 12.8 Fg−1. Even though the values are not very high, they are highlighting the suitability to launch further studies to enhance performance of super capacitors with NR based electrolytes.

由于科学技术的不断进步和追求低成本的压力,人们发现了使用天然橡胶(NR)作为电解质聚合物的可能性。本文报道了对斯里兰卡天然橡胶进行改性,并将其作为固体聚合物电解质用于制备天然石墨电极超级电容器。以甲基接枝NR为聚合物,镁三氟甲烷磺酸盐为盐制备固体聚合物电解质。1 NR: 0.80三氟镁甲磺酸盐的室温电导率最高为3.36 × 10-3 Scm−1。低频时电容性特征占主导地位。初始单电极比电容约为32 Fg−1,初始单电极比放电电容约为12.8 Fg−1。尽管这些数值不是很高,但它们突出了开展进一步研究以提高NR基电解质超级电容器性能的适用性。
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引用次数: 0
A study on flame retardancy and smoke suppression of diatomite/hexaphenoxycyclotriphosphazene in silicone rubber foam 硅藻土/六苯氧环三磷腈在硅橡胶泡沫中的阻燃抑烟性能研究
IF 1.3 4区 化学 Q4 POLYMER SCIENCE Pub Date : 2023-10-15 DOI: 10.1007/s42464-023-00224-4
Chunhui Lyu, Junqing Meng, Yanan Hou, Lijuan Wang, Jie Wang, Yingpei Lyu, Zihan Zhou

Silicone rubber foam (SRF) is a kind of polymer material with excellent performance but flammable. The flame-retardant SRF was prepared with diatomite (Dia) and hexaphenoxycyclotriphosphazene (HPCTP) as flame retardants. Cone calorimetry tests (CCT), scanning electron microscopes (SEM) and mechanical tests were used to investigate the effects of Dia and HPCTP on the flame retardancy, smoke suppression and mechanical properties of SRF. The results showed that Dia and HPCTP had a synergistic effect on flame retardancy and smoke suppression. With the addition of 5 wt% Dia and 5 wt% HPCTP, the peak heat release rate (PHRR), the total heat release rate (THR), the peak smoke release rate (PSPR) and the total smoke production (TSP) of SRF decreased by 54.43, 37.64, 62.3 and 58%, respectively. With the addition of Dia and HPCTP, the thickness of the carbon layer became thicker, the cracks became smaller and the microstructure became denser. In addition, when the contents of 5 wt% Dia and 5 wt% HPCTP were added, the mechanical properties of SRF were the best; the tensile strength increased to 0.195 MPa, and the elongation at break increased by 109.85%. It provided a new flame-retardant method for SRF.

泡沫硅橡胶(SRF)是一种性能优良但易燃的高分子材料。以硅藻土(Dia)和六苯氧环三磷腈(HPCTP)为阻燃剂制备了阻燃剂SRF。采用锥形量热法(CCT)、扫描电镜(SEM)和力学性能测试等方法,研究了Dia和HPCTP对SRF阻燃、抑烟和力学性能的影响。结果表明,Dia和HPCTP在阻燃抑烟方面具有协同效应。添加5 wt% Dia和5 wt% HPCTP后,SRF的峰值放热率(PHRR)、总放热率(THR)、峰值放烟率(PSPR)和总产烟率(TSP)分别降低了54.43%、37.64%、62.3%和58%。随着Dia和HPCTP的加入,碳层厚度变厚,裂纹变小,组织致密。另外,当添加5 wt% Dia和5 wt% HPCTP时,SRF的力学性能最好;拉伸强度提高到0.195 MPa,断裂伸长率提高了109.85%。为SRF提供了一种新的阻燃方法。
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引用次数: 0
Special issue on membrane technology for the rubber industry 橡胶工业膜技术专刊
IF 1.3 4区 化学 Q4 POLYMER SCIENCE Pub Date : 2023-10-03 DOI: 10.1007/s42464-023-00223-5
Devaraj Veerasamy, Manroshan Singh Jaswan Singh
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引用次数: 0
Preparation and ablation properties study of a single component ceramifiable RTV silicone rubber 单组分可陶化RTV硅橡胶的制备及烧蚀性能研究
IF 1.3 4区 化学 Q4 POLYMER SCIENCE Pub Date : 2023-09-28 DOI: 10.1007/s42464-023-00222-6
Xuebao Wang, Ao Huang, Min Zhao, Jianhua Li, Sicheng Li, Xiaobin Li

Room temperature vulcanised (RTV) silicone rubber is widely used in daily life. Ordinary and traditional flame-retarding RTV silicone rubber are easy to turn into brittle char layer or ashes without any self-supporting and bonding ability after experiencing a combustion process, which could not inhibit the secondary disasters after fire. To improve the fire-resistance performances of RTV silicone rubber, a new single component ceramifiable RTV silicone rubber was prepared in this work. The tack-free time, mechanical properties and thermal properties of different formulations were tested. The flexural strength and adhesion strength of the ceramic residues were studied by orthogonal designed experiments, which exhibited the maximum of 8.80 and 0.300 MPa after sintering at 1000 °C, respectively. The ceramifying process of the single component ceramifiable RTV silicone rubber at high temperatures was also investigated. These results will provide a basis for the development of fire-resistant silicone adhesive with better performance that can meet the actual needs.

室温硫化(RTV)硅橡胶在日常生活中应用广泛。普通和传统的阻燃型RTV硅橡胶在经历燃烧过程后容易变成脆性炭层或灰层,没有任何自支撑和粘结能力,不能抑制火灾后的次生灾害。为提高硫化硅橡胶的耐火性能,制备了一种新型的单组分陶瓷化硫化硅橡胶。测试了不同配方的无胶时间、力学性能和热性能。通过正交设计实验研究了陶瓷渣的抗折强度和粘接强度,结果表明,在1000℃烧结后,陶瓷渣的抗折强度和粘接强度分别达到了8.80和0.300 MPa。研究了单组分可陶化RTV硅橡胶在高温下的陶化过程。这些结果将为开发性能更好、更能满足实际需要的防火硅酮胶提供依据。
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引用次数: 0
Natural rubber serum protein as a potential feed ingredient for growing broiler chickens 天然橡胶血清蛋白作为生长肉鸡的潜在饲料成分
IF 1.3 4区 化学 Q4 POLYMER SCIENCE Pub Date : 2023-09-06 DOI: 10.1007/s42464-023-00219-1
Aimi Izyana Ismail, Ahmad Khairul Muhamad, Mohd Ikram Mohammad, Masnindah Malahubban

Natural Rubber Serum (NRS), the aqueous portion of natural rubber (NR) latex contains proteins that can be extracted to be used in animal feed although, in the conventional rubber processing scenario, it is discarded in the effluent. The NRS protein has strong potential as an alternative protein source for animal feeds. However, studies on its palatability in the animal diet and its effect on growth performance remain scarce. This study aimed to explore the feasibility of adding NRS protein to the broiler chicken basal diet with a focus on nutritional composition and its growth performance using 160 day-0 broiler (Ross) chickens. The study observed that when NRS protein was included at varying levels in the basal diet, changes were observed in all nutritional contents (crude protein, carbohydrate, crude fat and energy). The live body weight of broiler chicken fed with different levels of NRS protein increased when the chickens reached 35 days old and achieved the live weight of market standard of more than 2000 g per chicken on the 42nd day. The highest mortality among treatments recorded was 1.25%; lower than the commercial mortality standard of 5 to 7%. The broiler chicken treated with the addition of 2.0% NRS protein showed better feed conversion ratio (FCR) values compared with that of the control chicken. Similarly, the chickens also showed increased digestive tract development and nutrient capacity. The composition percentage of E. coli over total caecal bacteria was also lower in broiler chickens fed with diets supplemented with NRS protein when compared to the control diet. In general, dietary supplementation with 4.0% NRS protein in chicken feed was optimal for growth performance with no deteriorating effect on intestinal morphology and caecal bacteria. The results demonstrated that NRS protein is a viable substitute as a feed ingredient for broiler chickens and may be a worthwhile avenue to pursue in sourcing local ingredients for the Malaysian feed industry.

天然橡胶血清(NRS)是天然橡胶(NR)胶乳的水性部分,含有可以提取用于动物饲料的蛋白质,尽管在传统的橡胶加工场景中,它被丢弃在流出物中。NRS蛋白作为动物饲料的替代蛋白质来源具有很强的潜力。然而,关于其在动物饮食中的适口性及其对生长性能的影响的研究仍然很少。本研究旨在探讨在肉鸡基础日粮中添加NRS蛋白的可行性,重点研究160日龄肉鸡的营养成分及其生长性能。研究观察到,当NRS蛋白以不同水平包含在基础饮食中时,所有营养成分(粗蛋白、碳水化合物、粗脂肪和能量)都会发生变化。当肉鸡达到35日龄时,不同NRS蛋白水平的肉鸡活重增加,并在第42天达到市场标准的活重2000g/只以上。有记录的治疗中死亡率最高的是1.25%;低于5%至7%的商业死亡率标准。与对照鸡相比,添加2.0%NRS蛋白处理的肉鸡表现出更好的饲料转化率(FCR)值。同样,鸡的消化道发育和营养能力也有所提高。与对照日粮相比,添加NRS蛋白的日粮喂养的肉鸡中大肠杆菌占盲肠细菌总数的组成百分比也较低。一般来说,在鸡饲料中添加4.0%NRS蛋白对生长性能是最佳的,对肠道形态和盲肠细菌没有恶化影响。研究结果表明,NRS蛋白是一种可行的肉鸡饲料原料替代品,可能是马来西亚饲料行业采购当地原料的一条有价值的途径。
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引用次数: 0
A study on performance of natural rubber bearings with time under freeze–thaw cycles 冻融循环下天然橡胶轴承性能随时间变化的研究
IF 1.2 4区 化学 Q4 POLYMER SCIENCE Pub Date : 2023-08-31 DOI: 10.1007/s42464-023-00221-7
Difu Hong, Yuhong Ma, Guifeng Zhao

Considering that the rubber isolation bearing of buildings is exposed to the air will be, respectively, subjected to the freeze–thaw cycles in the wintertime period, the isolation effect of the bearing is very likely to be affected. To this end, the freeze–thaw cycle tests of natural rubber (NR) materials were carried out, with the aim of investigating how the performances of NR bearings in northern China change under freeze–thaw cycles in winter and the mechanical properties of NR materials with time were studied. The results show that after the freeze–thaw cycle test, the appearance of the rubber sheet did not have an obvious change. However, the sealing plate and steel plate layer of the rubber bearing had brown rust spots and the colour of the rubber layer was still dark. After the freeze–thaw cycle, the vertical compression stiffness and the horizontal equivalent stiffness of the rubber isolation bearing showed a decreasing trend. After freeze–thawing cycles, the Mooney–Rivlin constitutive model constant C10 of rubber material showed a decreasing trend with the test time while C01 showed an increasing trend. Under the action of freeze–thawing cycles, the stiffness of basic mechanical properties of rubber isolation bearings will decrease as time increases. Among them, the vertical compression stiffness has decreased by 10.24% and the horizontal equivalent stiffness has decreased by 2% after 50 years under the freeze–thaw cycles based on the prediction equation of the test values, while the vertical compression stiffness has decreased by 5.73%, and the horizontal equivalent stiffness has decreased by 8.7% after 50 years under the freeze–thaw cycles based on the prediction equation of the simulation value. The above research results can provide a basis for the study of the degradation law of the rubber isolation bearing and the evaluation of the life cycle performance of the isolation projects.

考虑到暴露在空气中的建筑物橡胶隔震支座在冬季会分别受到冻融循环的影响,支座的隔震效果很可能受到影响。为此,我们进行了天然橡胶(NR)材料的冻融循环试验,旨在研究中国北方天然橡胶支座在冬季冻融循环下的性能变化,并研究天然橡胶材料随时间变化的力学性能。结果表明,经过冻融循环试验后,橡胶板的外观没有明显变化。但是,橡胶支座的密封板和钢板层出现了棕色锈斑,橡胶层的颜色仍然很深。冻融循环后,橡胶隔震支座的垂直压缩刚度和水平等效刚度呈下降趋势。冻融循环后,橡胶材料的穆尼-里夫林构成模型常数 C10 随试验时间的延长呈下降趋势,而 C01 则呈上升趋势。在冻融循环作用下,橡胶隔震支座的基本力学性能刚度会随着时间的延长而降低。其中,根据试验值的预测方程,冻融循环 50 年后,垂直压缩刚度下降了 10.24%,水平等效刚度下降了 2%;根据模拟值的预测方程,冻融循环 50 年后,垂直压缩刚度下降了 5.73%,水平等效刚度下降了 8.7%。上述研究成果可为研究橡胶隔震支座的降解规律和评价隔震工程的寿命周期性能提供依据。
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引用次数: 0
Effect of pH on the performance and durability of NBR latex/graphene oxide-based membranes pH对NBR胶乳/氧化石墨烯基膜性能和耐久性的影响
IF 1.3 4区 化学 Q4 POLYMER SCIENCE Pub Date : 2023-08-23 DOI: 10.1007/s42464-023-00220-8
Tzyy Jeng Yong, Yamuna Munusamy

Post-vulcanised latex curing method was adapted in this study to develop nitrile butadiene rubber/graphene oxide (NBR/GO) membranes for oily wastewater filtration. This is a comparatively new method for solvent-free membrane preparation. Due to the fact that the oily wastewater could be discharged at different pH in industry, the pH reading of the oily wastewater in this study was varied from 4 to 10 to investigate its effect on the membrane performance in terms of tensile strength, permeation flux, and oil rejection efficiency. Performance of latex-based membranes over a range of pH has yet to be reported in literature. Thus, the knowledge from this work has significant impact on future applications of latex-based membranes to treat wastewater discharged at different ranges of pH. NBR/GO membranes were found to have good retention of tensile properties at all pH ranges. This feature is attributed to the crosslinks in the NBR matrix which provides a strong and stable three-dimensional network between the polymeric macromolecules. Moreover, with incorporation of 2 wt% GO, the NBR/GO membrane was able to achieve permeation flux of more than 500 L/m2.hr and oil rejection of more than 50% at all pH ranges. This can be attributed to the membrane's average pore size of 0.2810 µm and a water contact angle of 75°, both of which concurrently manifest oil rejection and water flux characteristics. The highest permeation flux and oil rejection of 2720.53 L/m2.hr and 91.88%, respectively, were achieved at a pH range of 6–7.

本研究采用后硫化胶乳固化方法开发了用于含油废水过滤的丁腈橡胶/氧化石墨烯(NBR/GO)膜。这是一种比较新的无溶剂膜制备方法。由于工业中含油废水可以在不同的pH值下排放,本研究中含油废水的pH值在4-10之间变化,以研究其对膜性能的影响,包括拉伸强度、渗透通量和排油效率。乳胶基膜在一定pH范围内的性能尚未在文献中报道。因此,这项工作的知识对乳胶基膜处理不同pH范围排放的废水的未来应用具有重大影响。NBR/GO膜在所有pH范围内都具有良好的拉伸性能。这一特征归因于NBR基体中的交联,它在聚合物大分子之间提供了强大而稳定的三维网络。此外,在掺入2wt%GO的情况下,NBR/GO膜能够在所有pH范围内实现大于500L/m2.hr的渗透通量和大于50%的排油率。这可归因于膜的平均孔径为0.2810µm和水接触角为75°,两者同时表现出排油和水通量特性。在6–7的pH范围内,渗透通量和排油率分别达到2720.53 L/m2.hr和91.88%。
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引用次数: 0
Modification of quebrachitol extracted from natural rubber serum (NRS) to l-chiro-inositol for pharmaceutical and nutraceutical applications 从天然橡胶血清(NRS)中提取的曲臂醇改性为左旋手性肌醇用于药物和营养品
IF 1.3 4区 化学 Q4 POLYMER SCIENCE Pub Date : 2023-08-14 DOI: 10.1007/s42464-023-00218-2
Christine Sue Chen Lee, Manroshan Singh, Chin-Hoe Teh, Dazylah Darji, Azhar Ahmad, Zairossani Mohd Nor

Inositols are a class of biologically active compounds which can be used as precursors for the synthesis of a wide range of bioactive products. Lately, there is growing awareness on the importance of developing chiral compounds in the pharmaceutical and nutraceutical industries. This new emphasis on chiral compounds boils down to safety matters, with an aim to select the right enantiomer for desired biological activities. Natural rubber serum (NRS) has the advantage as it possesses a significant percentage of naturally occurring bioactive inositol compounds. For this study, considerable amounts of quebrachitol (2-O-methyl-l-chiro-inositol) were isolated from NRS using membrane separation technology and converted to l-chiro-inositol crystals. Characterisations of the resulting inositol compounds were performed using Fourier transform infrared spectroscopy (FTIR), high-performance liquid chromatography–mass spectrometry (LCMS) and liquid-state nuclear magnetic resonance (NMR) spectroscopy methods. FTIR and NMR results for the l-chiro-inositol compound obtained showed similar spectrums as the commercial control, while LCMS mass spectra was demonstrated to be at m/z 179.03 (M–H) in the negative ionisation mode, confirming the compound to be l-chiro-inositol. Thus, it can be concluded that quebrachitol from NRS obtained via membrane separation technology and its modified inositol derivatives have high potential market value to be used as building blocks for pharmaceutical and nutraceutical applications. Quebrachitol already exists naturally as an enantiomer and chiral compound in the rubber tree, and instead of being treated as a waste product, its usage can actively contribute to tackling environmental pollution from rubber processing effluents.

肌醇是一类生物活性化合物,可作为合成多种生物活性产物的前体。最近,人们越来越意识到开发手性化合物在制药和营养品工业中的重要性。这种对手性化合物的新重视归结为安全问题,目的是为所需的生物活性选择合适的对映体。天然橡胶血清(NRS)具有优势,因为它具有显著百分比的天然存在的生物活性肌醇化合物。在这项研究中,使用膜分离技术从NRS中分离出大量的曲臂醇(2-O-甲基-l-手性-肌醇),并转化为l-手性-肌醇晶体。使用傅里叶变换红外光谱(FTIR)、高效液相色谱-质谱(LCMS)和液态核磁共振(NMR)光谱方法对所得肌醇化合物进行了表征。所获得的l-chiro-inositol化合物的FTIR和NMR结果显示出与商业对照相似的光谱,而LCMS质谱被证明在负电离模式下为m/z 179.03(m–H)−,证实该化合物为l-chiro-inositol。因此,可以得出结论,通过膜分离技术从NRS中获得的曲臂醇及其修饰的肌醇衍生物具有很高的潜在市场价值,可作为药物和营养品应用的构建块。曲臂醇已经作为对映异构体和手性化合物自然存在于橡胶树中,它的使用可以积极帮助解决橡胶加工废水对环境的污染,而不是作为废物处理。
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引用次数: 0
A rheological characteristics and kinetic study for sulphur accelerated vulcanisation of epoxidized natural rubber 硫化天然橡胶硫化硫化的流变特性及动力学研究
IF 1.3 4区 化学 Q4 POLYMER SCIENCE Pub Date : 2023-08-11 DOI: 10.1007/s42464-023-00216-4
Mohd Azmeel Adli Amiruddin, Siti Salina Sarkawi

Epoxidized Natural Rubber (ENR) is a specialty rubber produced by modification of natural rubber (NR) latex. In this study, the effects of vulcanisation temperature on the vulcanisation characteristics and vulcanisation kinetics of ENR compounds were studied. A Monsanto Moving Die Rheometer (MDR2000) was used, with vulcanisation temperatures ranging from 140 to 180 °C considered. Unfilled ENR and NR compounds were compared to filled compounds, in which carbon black and silica fillers were used. All compounds' optimal vulcanisation time (t95), curing rate index (CRI), percentage of reversal (R300) and vulcanisation kinetics were investigated. It can be shown that for both filled and unfilled compounds, ENR has a shorter t95, a higher CRI, and a higher R300 than NR. Furthermore, higher vulcanisation temperatures decreased the t95, with increased CRI and enhanced R300 for all compounds. It was observed that ENR tended to have lower activation energy, Ea than NR for both filled and unfilled compounds and among the compounds examined, silica-filled ENR showed the highest activation energy value.

环氧化天然橡胶(ENR)是由天然橡胶(NR)胶乳改性而成的特种橡胶。本文研究了硫化温度对ENR化合物硫化特性和硫化动力学的影响。使用孟山都移动模流变仪(MDR2000),硫化温度范围为140至180°C。将未填充的ENR和NR化合物与使用炭黑和二氧化硅填料填充的化合物进行了比较。考察了各化合物的最佳硫化时间(t95)、硫化速率指数(CRI)、逆转率(R300)和硫化动力学。结果表明,对于填充和未填充的化合物,ENR的t95比NR短,CRI和R300比NR高。此外,较高的硫化温度降低了t95,所有化合物的CRI和R300都增加了。结果表明,填充和未填充的ENR的活化能Ea均低于NR,其中以二氧化硅填充的ENR活化能最高。
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引用次数: 0
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Journal of Rubber Research
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