The article investigated the introduction of nanomontmorillonite into vitrified bond, and the preparation of composite vitrified bond and vitrified bond diamond grinding wheels with different dosages of nanomontmorillonite by sol–gel method. The results show that the introduction of appropriate amount of nanomontmorillonite can effectively improve the comprehensive performance of vitrified bond diamond grinding wheels by utilizing its size effect and surface effect.
{"title":"Impact of Nanomontmorillonite on the Properties of Vitrified Bonded Diamond Grinding Wheels","authors":"Jinyu Shang, Ruien Yu, Boheng Zhu, Wenjie Gong, Zhicong Tian, Kenan Li, Qingchun Ma, Xijing Zhu","doi":"10.3103/S1063457625030098","DOIUrl":"10.3103/S1063457625030098","url":null,"abstract":"<p>The article investigated the introduction of nanomontmorillonite into vitrified bond, and the preparation of composite vitrified bond and vitrified bond diamond grinding wheels with different dosages of nanomontmorillonite by sol–gel method. The results show that the introduction of appropriate amount of nanomontmorillonite can effectively improve the comprehensive performance of vitrified bond diamond grinding wheels by utilizing its size effect and surface effect.</p>","PeriodicalId":670,"journal":{"name":"Journal of Superhard Materials","volume":"47 3","pages":"222 - 233"},"PeriodicalIF":1.2,"publicationDate":"2025-07-20","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145144376","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-07-20DOI: 10.3103/S1063457625030074
V. I. Omelianenko, I. P. Fesenko, O. M. Kaidash, Yu. M. Tuz, A. V. Dovhal, S. A. Kukharenko, V. I. Chasnyk, G. S. Oleǐnik, H. P. Zakharchuk
This article presents the results of preparing a starting powder system and compares two milling techniques based on surface area, impurity levels, and structural defectiveness. These factors are critical for fabricating high-thermal-conductivity AlN ceramic parts via pressureless sintering. The estimated quantities of gases adsorbed on the surfaces of both starting and milled AlN powders are also reported, providing essential data for designing technological routes to produce dense ceramic components of various sizes.
{"title":"Structure and Surface Area of Aluminum Nitride Particles under Milling","authors":"V. I. Omelianenko, I. P. Fesenko, O. M. Kaidash, Yu. M. Tuz, A. V. Dovhal, S. A. Kukharenko, V. I. Chasnyk, G. S. Oleǐnik, H. P. Zakharchuk","doi":"10.3103/S1063457625030074","DOIUrl":"10.3103/S1063457625030074","url":null,"abstract":"<p>This article presents the results of preparing a starting powder system and compares two milling techniques based on surface area, impurity levels, and structural defectiveness. These factors are critical for fabricating high-thermal-conductivity AlN ceramic parts via pressureless sintering. The estimated quantities of gases adsorbed on the surfaces of both starting and milled AlN powders are also reported, providing essential data for designing technological routes to produce dense ceramic components of various sizes.</p>","PeriodicalId":670,"journal":{"name":"Journal of Superhard Materials","volume":"47 3","pages":"198 - 207"},"PeriodicalIF":1.2,"publicationDate":"2025-07-20","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145144377","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-07-20DOI: 10.3103/S1063457625030049
V. I. Lavrinenko
This article examines state-of-the-art research on diamond-abrasive machining of hard and brittle materials, with a focus on reproducing machining conditions at microscopic scales using high-resolution instruments. The discussion emphasizes the increasing utilization of porous, rough-surfaced, and nanotwinned (nt-D) diamonds. A new type of diamond with a rough surface, synthesized via thermochemical corrosion, exhibits a larger surface area and greater electronegativity than conventional diamond. These characteristics enhance interfacial adhesion between the binder and the diamond. Molecular dynamics simulations demonstrate their effectiveness in analyzing the mechanisms of abrasive processes such as nanocutting, grinding, and polishing. The findings identify critical grinding depth, vibration amplitude, and cutting speed as key machining parameters that determine the transition of diamond-abrasive machining of hard and brittle materials into a plastic regime. Recent publications recognize chemical–mechanical polishing as an efficient method for processing materials such as silicon carbide, monocrystalline silicon, nanotwinned diamond, and boron-doped diamonds [1].
{"title":"Recent Advances in Diamond-Abrasive Machining of Hard and Brittle Materials (Review)","authors":"V. I. Lavrinenko","doi":"10.3103/S1063457625030049","DOIUrl":"10.3103/S1063457625030049","url":null,"abstract":"<p>This article examines state-of-the-art research on diamond-abrasive machining of hard and brittle materials, with a focus on reproducing machining conditions at microscopic scales using high-resolution instruments. The discussion emphasizes the increasing utilization of porous, rough-surfaced, and nanotwinned (nt-D) diamonds. A new type of diamond with a rough surface, synthesized via thermochemical corrosion, exhibits a larger surface area and greater electronegativity than conventional diamond. These characteristics enhance interfacial adhesion between the binder and the diamond. Molecular dynamics simulations demonstrate their effectiveness in analyzing the mechanisms of abrasive processes such as nanocutting, grinding, and polishing. The findings identify critical grinding depth, vibration amplitude, and cutting speed as key machining parameters that determine the transition of diamond-abrasive machining of hard and brittle materials into a plastic regime. Recent publications recognize chemical–mechanical polishing as an efficient method for processing materials such as silicon carbide, monocrystalline silicon, nanotwinned diamond, and boron-doped diamonds [1].</p>","PeriodicalId":670,"journal":{"name":"Journal of Superhard Materials","volume":"47 3","pages":"214 - 221"},"PeriodicalIF":1.2,"publicationDate":"2025-07-20","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145144375","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-07-20DOI: 10.3103/S1063457625030062
O. O. Matviichuk, V. Z. Turkevych, Ye. F. Kuz’menko, I. O. Hnatenko
The study reports the results of thermal conductivity measurements for WC–20 wt % Co and WC–20 wt % Ni alloys with a mesostructure, produced through free liquid-phase sintering. A comparison with literature data for alloys containing 20 wt % binder is also presented.
{"title":"Thermal Conductivity of WC–20% Co and WC–20% Ni Alloys with Mesostructure","authors":"O. O. Matviichuk, V. Z. Turkevych, Ye. F. Kuz’menko, I. O. Hnatenko","doi":"10.3103/S1063457625030062","DOIUrl":"10.3103/S1063457625030062","url":null,"abstract":"<p>The study reports the results of thermal conductivity measurements for WC–20 wt % Co and WC–20 wt % Ni alloys with a mesostructure, produced through free liquid-phase sintering. A comparison with literature data for alloys containing 20 wt % binder is also presented.</p>","PeriodicalId":670,"journal":{"name":"Journal of Superhard Materials","volume":"47 3","pages":"246 - 248"},"PeriodicalIF":1.2,"publicationDate":"2025-07-20","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145144369","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-07-20DOI: 10.3103/S1063457625030037
V. I. Kushch, I. A. Petrusha, V. Z. Turkevych
Theoretical models of elasticity and thermal conductivity have been developed for a polycrystal with imperfect grain boundaries and residual porosity. Based on the analysis of research data by these models, a quantitative estimate has been obtained for the thermal conductivity and elasticity of grain boundaries in polycrystalline cubic boron nitride, and the effect of the sintering temperature on them was studied. A strong dependence of macroscopic thermoelastic properties of a polycrystal on the state and properties of grain boundaries enables the application of the latter as a criterion of structural perfection in a polycrystal.
{"title":"Effect of Grain Boundaries on the Elasticity and Thermal Conductivity of Polycrystalline Cubic Boron Nitride","authors":"V. I. Kushch, I. A. Petrusha, V. Z. Turkevych","doi":"10.3103/S1063457625030037","DOIUrl":"10.3103/S1063457625030037","url":null,"abstract":"<p>Theoretical models of elasticity and thermal conductivity have been developed for a polycrystal with imperfect grain boundaries and residual porosity. Based on the analysis of research data by these models, a quantitative estimate has been obtained for the thermal conductivity and elasticity of grain boundaries in polycrystalline cubic boron nitride, and the effect of the sintering temperature on them was studied. A strong dependence of macroscopic thermoelastic properties of a polycrystal on the state and properties of grain boundaries enables the application of the latter as a criterion of structural perfection in a polycrystal.</p>","PeriodicalId":670,"journal":{"name":"Journal of Superhard Materials","volume":"47 3","pages":"173 - 183"},"PeriodicalIF":1.2,"publicationDate":"2025-07-20","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145144374","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-07-20DOI: 10.3103/S1063457625030104
V. O. Vienikov, O. O. Bochechka, O. I. Chernienko, O. S. Osipov, V. V. Bilorusets, A. O. Liamtseva, Yu. O. Melniychuk
Diamond was synthesized in the Mg–Zn–C system under a pressure of 8 GPa and at a temperature of 1800°C. Following chemical purification, titanium was deposited onto the diamond powder grains via chemical vapor deposition. This study examined how the titanium coating affects the densification kinetics and microstructure of the resulting polycrystalline diamond composite. High-pressure sintering of the titanium-coated diamond powder decreased the temperature required for maximum densification by 300°C, compared with uncoated diamond powder.
{"title":"Effect of Titanium Coating Modification of Diamond Powder Grains on the Formation of a Polycrystalline Composite under High Pressure and High Temperature","authors":"V. O. Vienikov, O. O. Bochechka, O. I. Chernienko, O. S. Osipov, V. V. Bilorusets, A. O. Liamtseva, Yu. O. Melniychuk","doi":"10.3103/S1063457625030104","DOIUrl":"10.3103/S1063457625030104","url":null,"abstract":"<p>Diamond was synthesized in the Mg–Zn–C system under a pressure of 8 GPa and at a temperature of 1800°C. Following chemical purification, titanium was deposited onto the diamond powder grains via chemical vapor deposition. This study examined how the titanium coating affects the densification kinetics and microstructure of the resulting polycrystalline diamond composite. High-pressure sintering of the titanium-coated diamond powder decreased the temperature required for maximum densification by 300°C, compared with uncoated diamond powder.</p>","PeriodicalId":670,"journal":{"name":"Journal of Superhard Materials","volume":"47 3","pages":"193 - 197"},"PeriodicalIF":1.2,"publicationDate":"2025-07-20","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145144378","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-07-20DOI: 10.3103/S1063457625030025
V. G. Grechanyuk, O. V. Matsenko, A. V. Kozyrev, І. M. Grechanyuk, V. O. Shapovalov
This study investigates the feasibility of producing thick condensed TiC-based materials through high-rate electron-beam evaporation–condensation of graphite and titanium in vacuum. The research determines the dependences of density, porosity, and microhardness of both as-deposited and annealed condensates, subjected to a temperature of 1000°C, on the substrate temperature. The analysis of mechanical properties as a function of carbon content in TiC condensates demonstrates that the flexural strength reaches its maximum at a carbon concentration of 12–14 wt %, while microhardness peaks at 18–20 wt %.
{"title":"Structure and Mechanical Properties of Thick Vacuum TiC Condensates Obtained by Electron Beam Evaporation","authors":"V. G. Grechanyuk, O. V. Matsenko, A. V. Kozyrev, І. M. Grechanyuk, V. O. Shapovalov","doi":"10.3103/S1063457625030025","DOIUrl":"10.3103/S1063457625030025","url":null,"abstract":"<p>This study investigates the feasibility of producing thick condensed TiC-based materials through high-rate electron-beam evaporation–condensation of graphite and titanium in vacuum. The research determines the dependences of density, porosity, and microhardness of both as-deposited and annealed condensates, subjected to a temperature of 1000°C, on the substrate temperature. The analysis of mechanical properties as a function of carbon content in TiC condensates demonstrates that the flexural strength reaches its maximum at a carbon concentration of 12–14 wt %, while microhardness peaks at 18–20 wt %.</p>","PeriodicalId":670,"journal":{"name":"Journal of Superhard Materials","volume":"47 3","pages":"208 - 213"},"PeriodicalIF":1.2,"publicationDate":"2025-07-20","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145144380","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-07-20DOI: 10.3103/S1063457625030050
Samir F. Matar
Novel orthorhombic carbon allotropes with original topologies: 44T39 C12, mog-C12 and cbs-C16 were devised from crystal structure rationale of C4 tetrahedra stacking and connections backed by density functional theory DFT-based calculations of ground state structures and energy derived physical properties. Specifically, the structures were identified with distorted C4 tetrahedra versus perfect tetrahedra characterizing diamond, accompanied by small atom-averaged volumes resulting into high densities and subsequent ultra hard mechanical behaviors. Dynamically, the allotropes were found stable with positive frequencies revealed from their phonons represented in band structures. Pertaining thermodynamic properties showed specific heat CV = f(T) calculated curves close to diamond’s experimental values from literature. The closest agreement with experiment was found for the most cohesive allotrope in the series, cbs-C16, concomitantly with the largest electronic indirect band gap, like diamond. From the investigation, a holistic interrelationship: “crystal structure ↔ mechanical ↔ dynamic ↔ electronic properties” is deducted for carbon materials.
{"title":"High-Density Ultrahard Novel Orthorhombic Carbon Allotropes C12 and C16 with Physical Properties Close to Diamond: Structural and DFT Investigations","authors":"Samir F. Matar","doi":"10.3103/S1063457625030050","DOIUrl":"10.3103/S1063457625030050","url":null,"abstract":"<p>Novel orthorhombic carbon allotropes with original topologies: 4<sup>4</sup><b>T</b>39 C<sub>12</sub>, <b>mog</b>-C<sub>12</sub> and <b>cbs</b>-C<sub>16</sub> were devised from crystal structure rationale of <i>C4</i> tetrahedra stacking and connections backed by density functional theory DFT-based calculations of ground state structures and energy derived physical properties. Specifically, the structures were identified with distorted <i>C4</i> tetrahedra versus perfect tetrahedra characterizing diamond, accompanied by small atom-averaged volumes resulting into high densities and subsequent ultra hard mechanical behaviors. Dynamically, the allotropes were found stable with positive frequencies revealed from their phonons represented in band structures. Pertaining thermodynamic properties showed specific heat <i>C</i><sub><i>V</i></sub> = <i>f</i>(<i>T</i>) calculated curves close to diamond’s experimental values from literature. The closest agreement with experiment was found for the most cohesive allotrope in the series, <b>cbs</b>-C<sub>16</sub>, concomitantly with the largest electronic indirect band gap, like diamond. From the investigation, a holistic interrelationship: “crystal structure ↔ mechanical ↔ dynamic ↔ electronic properties” is deducted for carbon materials.</p>","PeriodicalId":670,"journal":{"name":"Journal of Superhard Materials","volume":"47 3","pages":"184 - 192"},"PeriodicalIF":1.2,"publicationDate":"2025-07-20","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145144379","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-05-26DOI: 10.3103/S106345762502008X
S. V. Sokhan’, V. V. Voznyy, V. H. Sorochenko, O. A. Mykyshchenko
For the diamond grinding of ceramic silicon nitride balls based on a plane with circular feed under oscillation, some results of experimental study on the effect of the geometric parameters of the grinding process on the precision of their shape and the shape of the worn surface of a diamond wheel were reported. The shape accuracy criteria were the diameter variation and the out-of-roundness profile shape factor for ground balls and the radial slope angle of the working surface profile and the rate of change in this angle for the worn wheel surface shape. This effect was described by adequate linear functions of process parameters from the ratio between the quantities of balls on the circumferences of their location and the eccentricity of the location of a field of ball trajectories from the rotation axis of a diamond wheel under constant overlapping between the wheel rotation axis and the outer circumference, on which the balls were placed. The values of geometric parameters, at which the studied ball grinding scheme was reasonable to apply, were given.
{"title":"Diamond Grinding of Ceramic Balls at Varied Geometric Parameters of the Process","authors":"S. V. Sokhan’, V. V. Voznyy, V. H. Sorochenko, O. A. Mykyshchenko","doi":"10.3103/S106345762502008X","DOIUrl":"10.3103/S106345762502008X","url":null,"abstract":"<p>For the diamond grinding of ceramic silicon nitride balls based on a plane with circular feed under oscillation, some results of experimental study on the effect of the geometric parameters of the grinding process on the precision of their shape and the shape of the worn surface of a diamond wheel were reported. The shape accuracy criteria were the diameter variation and the out-of-roundness profile shape factor for ground balls and the radial slope angle of the working surface profile and the rate of change in this angle for the worn wheel surface shape. This effect was described by adequate linear functions of process parameters from the ratio between the quantities of balls on the circumferences of their location and the eccentricity of the location of a field of ball trajectories from the rotation axis of a diamond wheel under constant overlapping between the wheel rotation axis and the outer circumference, on which the balls were placed. The values of geometric parameters, at which the studied ball grinding scheme was reasonable to apply, were given.</p>","PeriodicalId":670,"journal":{"name":"Journal of Superhard Materials","volume":"47 2","pages":"137 - 150"},"PeriodicalIF":1.2,"publicationDate":"2025-05-26","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144135298","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-05-26DOI: 10.3103/S106345762502011X
He Zhao, Yanhong Wang, Yitong Luo, Baoyan Liang
A mixture of metal (Ti, Cr, or W) powders and diamond particles was subjected to vacuum-heat treatment. The high temperature generated by the thermal-explosion reaction of the Ni–Al compact promoted the rapid sublimation of the metal powders, forming a carbide coating. Results showed that these metal elements evaporated rapidly and were deposited onto the surface of the diamond particles after the thermal explosion. The difference carbide coating was formed onto the surface of diamond particles. The carbides that formed in the coating were nanoscale or sub-microscale. Finally, the formation mechanism of coatings was explained from the perspectives of reaction thermodynamics and saturated evaporation pressure.
{"title":"Thermal Explosion Reaction Induced Rapid Deposition of Metal Carbides on the Surface of Diamond Particles","authors":"He Zhao, Yanhong Wang, Yitong Luo, Baoyan Liang","doi":"10.3103/S106345762502011X","DOIUrl":"10.3103/S106345762502011X","url":null,"abstract":"<p>A mixture of metal (Ti, Cr, or W) powders and diamond particles was subjected to vacuum-heat treatment. The high temperature generated by the thermal-explosion reaction of the Ni–Al compact promoted the rapid sublimation of the metal powders, forming a carbide coating. Results showed that these metal elements evaporated rapidly and were deposited onto the surface of the diamond particles after the thermal explosion. The difference carbide coating was formed onto the surface of diamond particles. The carbides that formed in the coating were nanoscale or sub-microscale. Finally, the formation mechanism of coatings was explained from the perspectives of reaction thermodynamics and saturated evaporation pressure.</p>","PeriodicalId":670,"journal":{"name":"Journal of Superhard Materials","volume":"47 2","pages":"114 - 120"},"PeriodicalIF":1.2,"publicationDate":"2025-05-26","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144135499","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}