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Thermal Phenomena on the Front Surface of Tools with PcBN during Turning of Hardened Steel 淬硬钢车削过程中PcBN刀具前表面的热现象
IF 0.9 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-11-13 DOI: 10.3103/S1063457623050064
S. A. Klymenko, S. An. Klymenko, M. Yu. Kopіeіkina, A. S. Manokhin, Yu. O. Melniychuk

Abstract

The paper presents the results of determining the temperature at flash spots on the front surface and the cutting temperature when turning hardened steel with a tool made of PcBN of the BH group. Based on the experimental data on the dimensions of the chip-tool contact area, its topographic characteristics, and the level of loads on the tool’s front surface, a theoretical calculation of the flash point temperature in the tool contact zone was performed. It was found that the change in temperature at the flash spots with increasing cutting speed is extreme: at a cutting speed of 2 m/s, the temperature at the flash spots exceeds 2000°C on the plastic and 1000°C on the elastic parts of the contact area. Using an experimental and computational approach, the level of cutting temperature was determined, which increases with increasing cutting speed and reaches 1200°C. It is proved that, in accordance with the decrease in the temperature at the flash spots when machining at a cutting speed of more than 2 m/s, the intensity of the increase in the cutting temperature, which characterizes the average temperature at the contact area of the tool, decreases.

摘要:本文介绍了用BH族PcBN刀具车削淬硬钢时,前表面闪点温度和切削温度的测定结果。基于刀具与切屑接触区域的尺寸、形貌特征以及刀具前表面的载荷水平等实验数据,对刀具接触区域闪点温度进行了理论计算。研究发现,随着切削速度的增加,闪点处的温度变化是极端的:当切削速度为2m /s时,接触区域的塑料部分的闪点温度超过2000℃,弹性部分的闪点温度超过1000℃。采用实验和计算相结合的方法确定了切削温度水平,该温度随切削速度的增加而增加,达到1200℃。结果表明,当切削速度大于2 m/s时,切削温度升高的强度随切削速度大于2 m/s而减小,切削温度升高的强度表征刀具接触区域的平均温度。
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引用次数: 0
Vacuum Carbothermal Synthesis of TiB2 TiB2的真空碳热合成
IF 0.9 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-11-13 DOI: 10.3103/S1063457623050039
Mehmet Bugdayci,  Şeyma Güleç

In this study, the formation conditions of TiB2, whose main production method is carbothermal reduction, at lower temperatures with additional processes (vacuum, mechanical activation and functional addition effect) were investigated. In this study, firstly the 100% stoichiometric mixture was reduced at 1200°C under vacuum for varying experimental durations. Afterwards, the effect of mechanical activation amount on TiB2 formation was determined by keeping the 4-h reduction time, which was determined as optimum in the first set of experiments. At the last stage of the experiments, the addition of 2.5 and 5% NaCl effect on the mixtures in the first set of experiments was determined. The samples obtained after the experiment were characterized by XRD and SEM techniques, and it was observed that the undesired phases were completely removed as a result of the reduction performed after 16 h of ball mile operation, and this experiment was determined as the optimum experimental condition.

本文研究了以碳热还原为主要生产方法的TiB2在低温下附加工艺(真空、机械活化和功能加成效应)的形成条件。在本研究中,首先将100%的化学计量混合物在1200°C真空下进行不同实验时间的还原。之后,通过保持4 h的还原时间来确定机械活化量对TiB2形成的影响,该时间在第一组实验中被确定为最佳。在实验的最后阶段,确定了在第一组实验中加入2.5%和5% NaCl对混合物的影响。实验后得到的样品通过XRD和SEM技术进行了表征,观察到球英里运行16 h后,由于还原,不需要的相被完全去除,并确定该实验为最佳实验条件。
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引用次数: 0
Rate of Material Removal When Processing Titanium-Doped Sapphire 掺钛蓝宝石加工中材料去除率的研究
IF 0.9 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-11-13 DOI: 10.3103/S1063457623050106
O. O. Vovk, A. V. Voloshin, E. V. Slyunin, L. I. Voloshina, S. I. Kryvonogov, S. V. Nizhankovskyi

Abstract

The effect of the content of titanium ions in the crystals of titanium-doped sapphire (Ti:sapphire, up to 0.2 wt % Ti) on the rate of material removal and surface roughness at different stages of its processing was studied. It was established that the efficiency of material removal increases with an increase in the density of dislocations in the crystal. It was detected that with an increase in the content of titanium in Ti:sapphire during grinding with a fixed abrasive, the rate of material removal decreases, while in the case of grinding and polishing with a free abrasive, it increases due to a disordering of the crystal structure and deterioration of structural perfection of the crystals. Doping of sapphire with titanium leads to a decrease in the value of the crystal surface roughness parameter at a grinding stage.

摘要:研究了掺钛蓝宝石(Ti:蓝宝石,钛含量高达0.2 wt %)晶体中钛离子含量对不同加工阶段材料去除率和表面粗糙度的影响。结果表明,材料去除效率随着晶体中位错密度的增加而增加。研究发现,使用固定磨料磨削时,随着Ti:蓝宝石中钛含量的增加,材料去除率降低,而使用自由磨料研磨抛光时,由于晶体结构的紊乱和晶体结构完美性的恶化,材料去除率增加。蓝宝石中钛的掺入导致磨削阶段晶体表面粗糙度参数值的降低。
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引用次数: 0
On Crystal Structure of Superhard Cubic BC2N 超硬立方BC2N晶体结构的研究
IF 0.9 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-11-13 DOI: 10.3103/S106345762305009X
V. L. Solozhenko

Crystal chemistry analysis and accurate calculations of the mechanical properties of the recently proposed cubic diamondlike BC2N indicate that this hypothetical phase is not related to the experimentally synthesized cubic BC2N.

晶体化学分析和对最近提出的立方类金刚石BC2N力学性能的精确计算表明,该假设相与实验合成的立方BC2N无关。
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引用次数: 0
Features Structure of the Сdiamond‒(WC‒Co)‒ZrO2 Composite Fracture Surface as a Result of Impact Loading 冲击载荷作用下Сdiamond - (WC-Co) - zro2复合材料断口结构
IF 0.9 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-11-13 DOI: 10.3103/S1063457623050088
B. T. Ratov, V. A. Mechnik, N. A. Bondarenko, V. M. Kolodnitskyi, E. S. Gevorkyan, V. P. Nerubaskyi, A. G. Gusmanova, B. V. Fedorov, N. A. Kaldibaev, M. T. Arshidinova, V. G. Kulych

Abstract

The effect of the addition of ZrO2 micropowder (in the range from 0 to 10%) on the structural changes of the hard alloy matrix in the area of fracture as a result of impact loading of a sample of composite diamond-containing material (DCM) 25Сdiamond–70.5WC‒4.5Co wt % was studied, formed by the method of spark plasma sintering in the temperature range from 20 to 1350°С at a pressure of 30 MPa for 3 min. It was found that in the DCM sample without ZrO2 additive, the structure of the hard alloy matrix has the appearance characteristic of brittle fracture, which is evidenced by the smooth relief of the fracture surface. In this case, the destruction of the DCM sample occurs by chipping of the components of the hard alloy matrix, which leads to a decrease in its wear resistance. The introduction of the ZrO2 additive in the amount of 4% into the composition of DCM causes a change in the structure of the fracture surface. On the fracture surface of the carbide matrix of the DCM sample, nanopores with a structural size of ~100–500 nm are formed as a result of viscous (pitting) fracture. At the same time, in addition to the formation of dimples on the fracture surface of the hard alloy matrix, a highly developed relief is simultaneously formed on the surface of the diamond grain, which is evidence of improved diamond retention and increased wear resistance of the composite. With a further increase to 10% of the ZrO2 additive in the DCM composition, a more pronounced microrelief with the presence of deep dimples and microcracks is formed on the fracture surfaces of the hard alloy matrix and diamond grain. It is proposed to use the type of relief of the fracture surface of sintered DCM samples during impact fracture at room temperature as an assessment of the characteristics of the strength of diamond retention.

摘要效应的氧化锆超细粉(范围从0到10%)的结构性变化硬质合金领域的矩阵骨折由于复合diamond-containing样品材料的冲击荷载(DCM) 25С钻石- 70.5 - 4.5 wc - co wt %进行了研究,由火花等离子烧结的方法在温度范围从20到1350°С30 MPa的压力为3分钟。这是发现在DCM样本没有锆添加剂,硬合金基体的组织具有脆性断裂的外观特征,断口表面的光滑起伏证明了这一点。在这种情况下,DCM样品的破坏是由于硬质合金基体成分的切屑,导致其耐磨性下降。在DCM中加入4%的ZrO2添加剂后,断口组织发生了变化。在DCM试样的碳化物基体断口处,由于黏性(点蚀)断裂,形成了结构尺寸为~100 ~ 500nm的纳米孔。同时,在硬质合金基体断口处除了形成韧窝外,金刚石晶粒表面也同时形成高度发达的浮雕,表明复合材料的金刚石固位改善,耐磨性提高。当DCM成分中ZrO2添加量进一步增加到10%时,硬质合金基体和金刚石晶粒断口处形成了更明显的微形变,出现了深韧窝和微裂纹。提出用烧结DCM试样在室温冲击断裂时断口的起伏类型来评价金刚石保留强度的特征。
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引用次数: 0
Specific Features of Measuring the Elasticity Modulus and the Decrement of Oscillations in Superhard Material Polycrystals by the Dynamic Method 动态法测量超硬材料多晶体弹性模量和振动衰减的特点
IF 0.9 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-09-29 DOI: 10.3103/S1063457623040032
L. M. Devin, M. P. Bezhenar, S. V. Rychev

The resonant frequencies of natural oscillations in disk-shaped specimens are determined as a function of the elasticity modulus and dimensions of a specimen. The effect produced by the specimen fastening place on the precision of measuring the elasticity modulus and the decrement of oscillation in the series of cubic boron nitride/diamond polycrystal specimens are estimated. All the considered variants of sintered polycrystals can be classified into three groups depending on the diamond powder content. The properties (elasticity modulus, oscillation decrement, sound velocity, Q factor) are different for each of these groups of polycrystals.

圆盘状试样中固有振荡的共振频率是作为试样弹性模量和尺寸的函数确定的。估算了试样紧固位置对立方氮化硼/金刚石多晶系列试样弹性模量测量精度和振荡衰减率的影响。根据金刚石粉末含量,所有考虑的烧结多晶变体可分为三组。这些多晶体组中的每一组的性质(弹性模量、振荡衰减率、声速、Q因子)都不同。
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引用次数: 0
First Principles Search for Novel Ultrahard High-Density Carbon Allotropes: Hexagonal C6, C9, and C12 寻找新型超硬高密度碳合金的第一性原理:六角C6、C9和C12
IF 0.9 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-09-29 DOI: 10.3103/S1063457623040056
Samir F. Matar, Vladimir L. Solozhenko

Hexagonal carbon allotropes C6, C9, and C12 with qtz, sta and lon topologies, respectively, were predicted on the basis of crystal chemistry and first principles (DFT) calculations. The new allotropes are mechanically (elastic properties) and dynamically (phonons) stable phases and are characterized by ultra-high Vickers hardness, exceptionally high for qtz C6 and C12, close to the previously studied qtz C3. The electronic band structures of all new allotropes show semi-conducting to insulating behavior. lon C12 can be considered as novel “superlonsdaleite.”

基于晶体化学和第一性原理(DFT)计算,预测了分别具有qtz、sta和lon拓扑结构的六方碳同素异形体C6、C9和C12。新的同素异形体是机械(弹性性质)和动态(声子)稳定的相,其特征是超高的维氏硬度,对于qtz C6和C12来说异常高,接近于先前研究的qtz C3。所有新同素异形体的电子能带结构都表现出半导电到绝缘的行为。lon C12可以被认为是一种新型的“超级龙珠陨石”
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引用次数: 3
Effect of Al2O3 and Yb2O3 on Mechanical Performances and Thermal Shock Behaviors of Zirconia Composites Prepared by SPS Al2O3和Yb2O3对SPS法制备氧化锆复合材料力学性能和热冲击行为的影响
IF 0.9 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-09-29 DOI: 10.3103/S1063457623040081
Junlong Sun, Weifu Zhao, Zhizhen Li, Bin Li, Changxia Liu

ZrO2–Y2O3 composites with different content of Al2O3–Yb2O3 additives were fabricated by spark plasma sintering (SPS). The effect of Al2O3 and Yb2O3 additives on the mechanical performance, phase transformation, thermal shock resistance and microstructure of ZrO2–Y2O3 composites was researched. The addition of Al2O3 and Yb2O3 contributed to enhancing the phase transformation and densification of ZrO2–Y2O3 composites fabricated by SPS. ZrO2–Y2O3 composites possessed the optimum comprehensive performances as the content of Al2O3 and Yb2O3 is 10 and 4 wt %, respectively. The thermal shock resistance (TSR), hardness, toughness, strength and relative density could achieved of 344°C, 13.6 GPa, 5.7 MPa m1/2, 900 MPa, and 99.5%. The combination of refinement of grain size, changing of fracture mode, enhancement of density, phase transformation contributed to the improvement in TSR and mechanical performances of ZrO2–Y2O3 composites fabricated by SPS.

采用火花等离子烧结(SPS)法制备了含有不同Al2O3–Yb2O3添加剂的ZrO2–Y2O3复合材料。研究了Al2O3和Yb2O3添加剂对ZrO2–Y2O3复合材料力学性能、相变、抗热震性和微观结构的影响。Al2O3和Yb2O3的加入有助于增强SPS制备的ZrO2–Y2O3复合材料的相变和致密化。当Al2O3和Yb2O3的含量分别为10和4 wt%时,ZrO2–Y2O3复合材料具有最佳的综合性能。SPS制备的ZrO2–Y2O3复合材料的抗热震性(TSR)、硬度、韧性、强度和相对密度分别达到344°C、13.6GPa、5.7MPa m1/2、900MPa和99.5%。晶粒细化、断裂方式改变、密度提高、相变有助于提高TSR和力学性能。
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引用次数: 0
Diamond Grinding of Ceramic Balls with a Circular Feed 陶瓷球的圆进给金刚石磨削
IF 0.9 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-09-29 DOI: 10.3103/S106345762304007X
S. V. Sokhan’, V. V. Voznyy, V. H. Sorochenko, M. P. Hamaniuk

The results of an experimental study of the effect of the processing mode on the wear of the diamond wheel surface and the accuracy of the ball shapes are described for diamond grinding of ceramic balls made of silicon nitride with a circular feed. The angle of inclination of the working surface in the radial direction, the curvature coefficient, and the accuracy of the shape of the polished balls, i.e., the instability of the ball diameter and the form factor of the round profilogram, are taken as wear indices of the wheel surface. The observed effects are described by adequate linear dependences of the angle of inclination and the curvature coefficient on the frequency of feeding the workpieces, the instability of the ball diameter on the wheel rotation frequency, and the form factor on both parameters. Combinations of the processing mode parameters within the studied range of changes are determined, which served as a basis for the subsequent optimization of the indicated parameter values.

介绍了在氮化硅陶瓷球的圆形进给金刚石磨削中,加工方式对金刚石砂轮表面磨损和球形精度的影响的实验研究结果。工作表面在径向方向上的倾角、曲率系数和抛光球形状的精度,即球直径的不稳定性和圆形轮廓图的形状因子,被视为车轮表面的磨损指标。观察到的效果通过倾斜角和曲率系数对工件进给频率的适当线性依赖性、球直径对轮旋转频率的不稳定性以及形状因子对这两个参数的适当线性相关性来描述。确定在所研究的变化范围内的处理模式参数的组合,其用作所指示的参数值的后续优化的基础。
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引用次数: 0
Characteristics, Machinability Modeling, and Machining Performance Improvement of Graphene Reinforced Al-MMC Using CRSM and Utility Method 用CRSM和实用方法改进石墨烯增强铝基复合材料的特性、可加工性建模和加工性能
IF 0.9 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-09-29 DOI: 10.3103/S1063457623040020
Manojit Das, Soumya R. Parimanik, Trupti Ranjan Mahapatra, Debadutta Mishra, Dilip Kumar Sahu

A

bstract—The present experimental research examines the machinability of graphene-based aluminium metal matrix composite (AMMC) using a polycrystalline diamond (PCD) carbide-insert tool under a dry environment and compared it with that of pure aluminium. The AMMCs are synthesized by reinforcing 0, 0.5, 1, 2, and 3 wt % of graphene particles via the stir casting process and are characterized for their density, tensile, compression, micro-hardness, and morphological properties. Response optimization is performed to minimize the two surface roughness factors (Ra and Rz), power consumption and vibration (average acceleration). The central composite design-based response surface methodology (CRSM) is implemented for planification of the experimentation and subsequent higher-order regression response modelling of the actual process outputs is obtained. The characterization and machinability of AMMCs incorporating higher (1, 2, and 3 wt %) of graphene is first time investigated alongside multi-performance (Ra, Rz, power consumption, and vibration) optimization. The optimal combination of the process parameters resulting in simultaneous minimization of all the responses is also acquired using the Utility concept, compared to those obtained using the desirability approach in RSM and validated by conducting the confirmatory test. Improvement in surface roughness values (7.85 and 36.26% for Ra and Rz, respectively) and average acceleration (18.09%) are observed via the Utility method in comparison to the CRSM. Enhanced output results in comparison to pure aluminium are also observed.

摘要——本实验研究使用聚晶金刚石(PCD)硬质合金嵌入工具,在干燥环境下考察了石墨烯基铝金属基复合材料(AMMC)的可加工性,并将其与纯铝进行了比较。AMMCs是通过搅拌铸造工艺增强0、0.5、1、2和3wt%的石墨烯颗粒而合成的,并对其密度、拉伸、压缩、显微硬度和形态特性进行了表征。执行响应优化以最小化两个表面粗糙度因子(Ra和Rz)、功耗和振动(平均加速度)。基于中央组合设计的响应面方法(CRSM)用于实验的规划,并获得实际过程输出的后续高阶回归响应建模。首次在多性能(Ra、Rz、功耗和振动)优化的同时,研究了掺入更高(1、2和3wt%)石墨烯的AMMCs的表征和可加工性。与使用RSM中的合意性方法获得的过程参数相比较,使用效用概念也获得了导致所有响应同时最小化的过程参数的最佳组合,并通过进行验证测试进行了验证。与CRSM相比,通过效用法观察到表面粗糙度值(Ra和Rz分别为7.85%和36.26%)和平均加速度(18.09%)的改善。与纯铝相比,还观察到了增强的输出结果。
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引用次数: 0
期刊
Journal of Superhard Materials
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