This research aims to develop a vinyl ester-based nanocomposite with enhanced thermal and barrier properties by integrating silicon nitride (Si3N4) and granite dust fillers with silane treated form. The primary objective of this research is to develop sustainable composite using waste materials. The vinyl ester resin was chosen for its favourable properties in vacuum infusion and casting processes. Moreover, Si3N4 particles were extracted from peanut husk through a medium temperature pyrolysis and nitration process with a size of 180 nm. Along with this the granite dust was also used as filler. Both the fillers undergo surface-modification process using 3-aminopropyltrimethoxysilane (APTMS) to enhance interfacial bonding. The composites were fabricated using solution casting method, with precise control over the mixing and curing parameters. Among various composite specimens, N4 composite contains 2 vol% of Si3N4, showed improved load bearing effect. Moreover, it achieved a highest mass loss stability of 99% at 415 °C due to the excellent thermal resistance of Si3N4. However, composite N4 also recorded the highest thermal conductivity at 0.42 W/mK, demonstrates its ability to efficiently dissipate heat. Although its water absorption was slightly higher up to 0.3%, it remains within acceptable limits for composites. In barrier property tests, composite N4 displayed a water permeability of 5.57% and an oxygen permeability of 2.63 × 10⁻² cc/m².d.atm, indicating that, despite a slight increase in water permeability, N4 effectively limits oxygen diffusion due to its ceramic-based structure. These results suggest that the composite offers a robust combination of thermal and barrier properties, making it a promising candidate for advanced coating applications where heat resistance and barrier performance are critical.