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Development of ceramic layer on magnesium and its alloys for bone implant applications using plasma electrolytic oxidation (PEO) 利用等离子电解氧化(PEO)在镁及其合金上开发用于骨植入的陶瓷层
IF 1.8 4区 材料科学 Q2 MATERIALS SCIENCE, CERAMICS Pub Date : 2024-07-17 DOI: 10.1007/s41779-024-01045-3
Rabiya Asad, S. Ahmed Uzair, Eraj Humayun Mirza, M. Rizwan, Rodianah Alias, Ali Dad Chandio, Fayaz Hussain

The use of magnesium (Mg) and its alloys as potential materials for bone implants is gaining attention of researchers. This is due to their biocompatibility, mechanical properties, and ability to degrade in the body. Plasma Electrolytic Oxidation (PEO) is a promising surface modification technique for enhancing the performance of magnesium and its alloys in orthopedic and dental implants. It helps develop an oxide ceramic layer on the surface. This article provides an in-depth analysis of the recent advancements in PEO of magnesium and related alloys for use in bone implants. It begins by explaining the fundamental principles of PEO, including the electrochemical and plasma processes involved in forming ceramic coatings on magnesium substrates. It then describes how various factors affect the oxide layers. These include the electrolyte mixture, voltage, current density, and treatment length. It focuses on the microstructure, biocompatibility, and corrosion resistance of PEO-treated magnesium alloys. Additionally, it explains the biocompatibility and bioactivity performance of the PEO-coated magnesium alloys. This involves their interactions with biological systems, cell adhesion, proliferation, and osseointegration. The review also covers challenges and limitations of PEO. Its comprehensive analysis of PEO technique, surface characteristics, mechanical properties, corrosion behavior, and biocompatibility aspects is valuable. It's a resource for researchers, clinicians, and materials scientists creating novel, biocompatible magnesium-based materials. These materials are suitable for dental and orthopedic implants. As the field continues to evolve, further research directions and potential breakthroughs are outlined to propel the application of PEO-treated magnesium alloys in the realm of bone implants, offering patients improved medical outcomes and enhanced quality of life.

使用镁(Mg)及其合金作为骨植入物的潜在材料正日益受到研究人员的关注。这是因为它们具有生物相容性、机械性能和在体内降解的能力。等离子电解氧化(PEO)是一种很有前途的表面改性技术,可提高镁及其合金在整形外科和牙科植入物中的性能。它有助于在表面形成氧化陶瓷层。本文深入分析了用于骨植入物的镁及相关合金 PEO 的最新进展。文章首先解释了 PEO 的基本原理,包括在镁基底上形成陶瓷涂层所涉及的电化学和等离子工艺。然后介绍了各种因素对氧化层的影响。这些因素包括电解质混合物、电压、电流密度和处理时间。报告重点介绍了经 PEO 处理的镁合金的微观结构、生物相容性和耐腐蚀性。此外,它还解释了 PEO 涂层镁合金的生物相容性和生物活性性能。这涉及它们与生物系统的相互作用、细胞粘附、增殖和骨结合。综述还涵盖了 PEO 所面临的挑战和局限性。它对 PEO 技术、表面特征、机械性能、腐蚀行为和生物相容性等方面进行了全面分析,非常有价值。它是研究人员、临床医生和材料科学家创造新型生物相容性镁基材料的资源。这些材料适用于牙科和整形外科植入物。随着该领域的不断发展,本书概述了进一步的研究方向和潜在突破,以推动 PEO 处理镁合金在骨植入领域的应用,为患者提供更好的医疗效果和更高的生活质量。
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引用次数: 0
Enhancement the physical properties of V2O5/Ni0.1Fe2.9O4 nanocomposite 增强 V2O5/Ni0.1Fe2.9O4 纳米复合材料的物理性质
IF 1.8 4区 材料科学 Q2 MATERIALS SCIENCE, CERAMICS Pub Date : 2024-07-15 DOI: 10.1007/s41779-024-01051-5
Rania Ramadan

Nanocomposite containing vanadium oxide (V2O5) and magnetite (Fe3O4) doped with nickel (Ni) ion were synthesized according to the formula of Ni0.1Fe2.9O4 /V2O5. The obtained composition was characterized by XRD, FTIR, FESEM. The FESEM micrograph shows that the existence of two different phases related to V2O5 and Ni-Magnetite. Moreover,the roughness parameters have values of 281, 85 and 385nm for roughness average Ra, root mean square roughness Rq, Maximum height of roughness RT respectively. Moreover, the magnetic behavior of the sample was studied, and we found that by adding V2O5 to Ni dopped magnetite, the curie temperature value was lowered from 750 oC to 625 oC. The activation energy was calculated and found to be 0.22 eV and 0.08 eV for 1000 Hz and 3MHz respectively.

根据Ni0.1Fe2.9O4 /V2O5的分子式合成了含钒(V2O5)和掺杂镍(Ni)离子的磁铁矿(Fe3O4)的纳米复合材料。采用XRD、FTIR、FESEM对所得成分进行了表征。FESEM显微形貌分析表明,试样中存在与V2O5和ni -磁铁矿相关的两种相。粗糙度平均值Ra、均方根粗糙度Rq、最大粗糙度高度RT分别为281、85和385nm。此外,对样品的磁性行为进行了研究,发现在Ni掺杂的磁铁矿中加入V2O5,使样品的居里温度从750℃降低到625℃。在1000 Hz和3MHz下,计算得到的活化能分别为0.22 eV和0.08 eV。
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引用次数: 0
Spodumene glass-ceramics with low thermal expansion coefficient prepared using gold tailings 利用金尾矿制备低热膨胀系数的钠长石玻璃陶瓷
IF 1.8 4区 材料科学 Q2 MATERIALS SCIENCE, CERAMICS Pub Date : 2024-07-15 DOI: 10.1007/s41779-024-01047-1
Jiaxing He, Zechuan Wang, Chenyu Gao, Jikun Deng, Jian Li, Ke Jiang, Junwu Liu, Yang Jiang

Spodumene glass-ceramics composed of Li2O-Al2O3-SiO2 were prepared using gold tailings (Shuangqi Mountain, Quanzhou, Fujian, China) as the raw material through a two-step crystallization method. The crystallization behavior, phase structure, and microstructure of the glass-ceramics were characterized by DSC, XRD, and SEM. The results indicate that the addition of gold tailings promoted the precipitation of the β-quartz solid solution and its transformation into β-spodumene solid solution. Dense nanoscale crystal particles have been formed in the crystallized samples, and a high content of gold tailings significantly improved the flexural strength and thermal conductivity of glass-ceramics. Simultaneously, low coefficient of thermal expansion can be obtained at higher crystallization temperatures. Overall, the sample fabricated with 45% gold tailings showed relatively excellent properties at a crystallization temperature of 850 ℃. The coefficient of thermal expansion (CTE), flexural strength, bulk density, and thermal conductivity are 2.38 × 10− 6 K− 1, 87.71 MPa, 2.445 kg m3, and 3.574 W m− 1K− 1 (500 °C), respectively. This work verifies the possibility of using gold tailings as raw materials for the preparation of lithium spodumene glass-ceramics, which have potential for large-scale commercial applications.

以福建泉州双祁山金尾矿为原料,采用两步结晶法制备了Li2O-Al2O3-SiO2锂辉石微晶玻璃。采用DSC、XRD和SEM对微晶玻璃的结晶行为、相结构和微观结构进行了表征。结果表明,金尾矿的添加促进了β-石英固溶体的沉淀,并促进了β-锂辉石固溶体的转化。结晶样品中形成了致密的纳米级晶体颗粒,高含量的金尾矿显著提高了微晶玻璃的抗弯强度和导热系数。同时,在较高的结晶温度下可以获得较低的热膨胀系数。总体而言,含45%金尾矿制备的样品在850℃的结晶温度下表现出较好的性能。热膨胀系数(CTE)为2.38 × 10−6 K−1,抗折强度为87.71 MPa,体积密度为2.445 kg m−3,导热系数为3.574 W m−1K−1(500℃)。本工作验证了以金尾矿为原料制备锂辉石微晶玻璃的可能性,具有大规模商业应用的潜力。
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引用次数: 0
NOx treatment’s photocatalytic activity using the Ag/SnO2/polypropylene 利用 Ag/SnO2/ 聚丙烯的光催化活性处理氮氧化物
IF 1.8 4区 材料科学 Q2 MATERIALS SCIENCE, CERAMICS Pub Date : 2024-07-10 DOI: 10.1007/s41779-024-01055-1
Viet Van Pham, Phuong Hoang Nguyen, Quan Xuan Nguyen, Oanh Kieu Thi Vo, Quynh Nhu Le Phan, The Luan Nguyen, Hanh My Thi Nguyen, Huong Lan Nguyen

Environmental and materials scientists are becoming more interested in catalytic materials for use in filtration and remediation of contaminated gas.. In this study, Ag/SnO2 catalysts were adorned onto a polypropylene (PP) membrane to eliminate nitrogen oxide (NOx) gas. The catalyst-coated membrane achieved an efficiency of 63.62% and exhibited a low generation of nitrogen dioxide (NO2), just 2.51%. It is noteworthy that even after five cycle experiments, the Ag/SnO2/PP catalytic membrane showed remarkable resilience, retaining a high removal efficiency of approximately 58.2%. Furthermore, the catalytic membrane demonstrated a positive trend in transforming NOx into eco-friendly products, hence decreasing the generation of NO2 byproducts. These encouraging findings demonstrate the Ag/SnO2 catalysts' potential for treating contaminated gasses in the near future in catalytic membrane technologies.

环境和材料科学家对用于过滤和修复污染气体的催化材料越来越感兴趣。在这项研究中,Ag/SnO2 催化剂被添加到聚丙烯(PP)膜上,以消除氮氧化物(NOx)气体。催化剂涂层膜的效率高达 63.62%,二氧化氮(NO2)的生成量也很低,仅为 2.51%。值得注意的是,即使经过五个周期的实验,Ag/SnO2/PP 催化膜仍表现出显著的弹性,保持了约 58.2% 的高去除效率。此外,催化膜在将氮氧化物转化为环保产品方面表现出积极的趋势,从而减少了二氧化氮副产品的产生。这些令人鼓舞的发现证明了 Ag/SnO2 催化剂在不久的将来在催化膜技术中处理污染气体方面的潜力。
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引用次数: 0
Analyzing the variations in electrical, structural and magnetic properties of zinc-doped MnFe2O4 ferrite obtained via co-precipitation 分析共沉淀法获得的掺锌 MnFe2O4 铁氧体的电气、结构和磁性能变化
IF 1.8 4区 材料科学 Q2 MATERIALS SCIENCE, CERAMICS Pub Date : 2024-07-10 DOI: 10.1007/s41779-024-01057-z
R. Poongodi, S. Senguttuvan, S. Sebastian, R. Sagayaraj

Zinc-incorporated manganese ferrite in polyvinylpyrrolidone matrices was successfully synthesized via a co-precipitation method at 1000 °C. Zn2+ doping was found to have a notable effect on the structural properties of the sample, as evidenced by XRD results indicating a cubic FCC structure with a ferrite spinel structure. The average crystallite size was 20.61 nm, and the lattice parameters of the samples varied slightly depending on the amount of Zn2+ doping. It was observed that Zn2+ doping increases both the magnetic moment and temperature of the sample. Zn2+ ions possess a large magnetic moment, which interacts with the other ions in the sample, resulting in an increased overall magnetic moment and coercivity. FE-SEM microstructure revealed cauliflower morphology, multiple pores, and rough aggregates. This increased magnetic moment was reflected in a specific capacitance value of 53.518Fg−1 at a scanning rate of 30mVs−1. Impedance analysis reveals that the relaxation phenomenon is highly dependent on concentration and frequency. PVP-coated Zinc-incorporated manganese ferrites are of great importance in technology and science due to their high saturation magnetization and low core losses. These ferrites have been widely utilized in electronic applications, such as magnetic storage devices, sensors, and microwave devices.

通过共沉淀法,在 1000 ℃ 下成功合成了聚乙烯吡咯烷酮基质中的锌掺杂锰铁氧体。XRD 结果表明,Zn2+ 的掺杂对样品的结构特性产生了显著影响,从而形成了具有尖晶石结构的立方 FCC 结构。平均晶粒大小为 20.61 nm,样品的晶格参数随 Zn2+ 掺杂量的不同而略有变化。据观察,掺杂 Zn2+ 会增加样品的磁矩和温度。Zn2+ 离子具有很大的磁矩,它与样品中的其他离子相互作用,导致整体磁矩和矫顽力增加。FE-SEM 显微结构显示出菜花状形态、多孔和粗糙的聚集体。磁矩的增加反映在扫描速率为 30mVs-1 时 53.518Fg-1 的比电容值上。阻抗分析表明,弛豫现象与浓度和频率密切相关。PVP 涂层掺锌锰铁氧体具有高饱和磁化率和低铁芯损耗的特点,因此在技术和科学领域具有重要意义。这些铁氧体已广泛应用于电子领域,如磁性存储设备、传感器和微波设备。
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引用次数: 0
Effect of particle size distribution on the properties of celsian based glazes 粒度分布对芹菜釉特性的影响
IF 1.8 4区 材料科学 Q2 MATERIALS SCIENCE, CERAMICS Pub Date : 2024-07-08 DOI: 10.1007/s41779-024-01058-y
Betül Yıldız

The microstructure and surface properties of ceramic glaze are influenced by chemical composition, particle size distribution, glaze application conditions, and firing parameters. This study specifically focused on the influence of glaze particle size distribution on the thermal behavior, microstructure, and surface appearance of barium frit based ceramic glaze in the floor tile firing process. The investigation involved examining the impact of four distinct particle size dimensions (d50: 5.7 μm, 6.8 μm, 7.5 μm, 10.9 μm) on the glaze properties by using hot stage microscopy, X-ray diffraction (XRD), scanning electron microscopy (SEM), color and gloss measurements. The studies indicated that celsian is the dominant phase in the glaze structure. The sintering and softening temperatures of glazes decreased with the increase of milling time. A decrease in the particle size of the glaze slurry increased the whiteness index. As the average particle size (d50) of the glaze decreased, the number of crystals was also increased. The investigation results also suggested a relation between specular reflection and milling time. As the milling time extended, there was a corresponding increase in the magnitude of glossiness.

陶瓷釉的微观结构和表面特性受化学成分、粒度分布、施釉条件和烧制参数的影响。本研究特别关注釉料粒度分布对地砖烧制过程中基于钡熔块的陶瓷釉料的热行为、微观结构和表面外观的影响。研究采用热台显微镜、X 射线衍射 (XRD)、扫描电子显微镜 (SEM)、颜色和光泽测量等方法,考察了四种不同粒度(d50:5.7 μm、6.8 μm、7.5 μm、10.9 μm)对釉料特性的影响。研究结果表明,釉料结构中的主要相为铈镧系元素。釉的烧结温度和软化温度随着研磨时间的增加而降低。釉浆粒径的减小增加了白度指数。随着釉料平均粒度(d50)的减小,晶体数量也随之增加。调查结果还表明了镜面反射和研磨时间之间的关系。随着研磨时间的延长,光泽度也相应增加。
{"title":"Effect of particle size distribution on the properties of celsian based glazes","authors":"Betül Yıldız","doi":"10.1007/s41779-024-01058-y","DOIUrl":"10.1007/s41779-024-01058-y","url":null,"abstract":"<div><p>The microstructure and surface properties of ceramic glaze are influenced by chemical composition, particle size distribution, glaze application conditions, and firing parameters. This study specifically focused on the influence of glaze particle size distribution on the thermal behavior, microstructure, and surface appearance of barium frit based ceramic glaze in the floor tile firing process. The investigation involved examining the impact of four distinct particle size dimensions (d50: 5.7 μm, 6.8 μm, 7.5 μm, 10.9 μm) on the glaze properties by using hot stage microscopy, X-ray diffraction (XRD), scanning electron microscopy (SEM), color and gloss measurements. The studies indicated that celsian is the dominant phase in the glaze structure. The sintering and softening temperatures of glazes decreased with the increase of milling time. A decrease in the particle size of the glaze slurry increased the whiteness index. As the average particle size (d50) of the glaze decreased, the number of crystals was also increased. The investigation results also suggested a relation between specular reflection and milling time. As the milling time extended, there was a corresponding increase in the magnitude of glossiness.</p></div>","PeriodicalId":673,"journal":{"name":"Journal of the Australian Ceramic Society","volume":"60 5","pages":"1495 - 1504"},"PeriodicalIF":1.8,"publicationDate":"2024-07-08","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://link.springer.com/content/pdf/10.1007/s41779-024-01058-y.pdf","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141575250","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Synthesis of three-component bioactive glass SiO2– CaO– P2O5 by hydrothermal method using oleic acid as a surfactant 以油酸为表面活性剂,通过水热法合成 SiO2- CaO- P2O5 三组分生物活性玻璃
IF 1.8 4区 材料科学 Q2 MATERIALS SCIENCE, CERAMICS Pub Date : 2024-07-08 DOI: 10.1007/s41779-024-01059-x
Bui Thi Hoa, Nguyen Tuyet Minh, Le Hong Phuc, Nguyen Quan Hien, Nguyen Anh Tien, Bui Xuan Vuong

This work presents the synthesis of bioactive glass 55SiO2– 41CaO– 4P2O5 (mol%) by the hydrothermal method using oleic acid as a structural-control agent. Glass samples synthesized at different oleic acid concentrations 0 M, 0.25 M, 0.5 M, and 1 M (denoted as 55 S-0 M, 55 S-0.25 M, 55 S-0.5 M, 55 S-1 M) were characterized by physic-chemical methods such as TGA-DCS, XRD, FTIR, SEM, TEM, and BET. According to the findings, glass materials in the form of amorphous and mesoporous structures can be synthesized by heating dried gel at about 700 oC. The formation of sharp hydroxyapatite peaks after in vitro experiment shows higher bioactivity in samples 55 S-0.25 M, and 55 S-0.5 M, which have higher porosity, and specific surface area. Furthermore, all glass samples synthesized in oleic acid demonstrate excellent biocompatibility with fibroblast cells (L-929).

本研究以油酸为结构控制剂,通过水热法合成了生物活性玻璃 55SiO2- 41CaO- 4P2O5 (mol%)。采用 TGA-DCS、XRD、FTIR、SEM、TEM 和 BET 等物理化学方法对不同油酸浓度 0 M、0.25 M、0.5 M 和 1 M 下合成的玻璃样品(分别称为 55 S-0 M、55 S-0.25 M、55 S-0.5 M 和 55 S-1 M)进行了表征。研究结果表明,在约 700 摄氏度的温度下加热干燥凝胶,可合成无定形和介孔结构的玻璃材料。体外实验后形成的尖锐羟基磷灰石峰表明,55 S-0.25 M 和 55 S-0.5 M 样品具有更高的生物活性,因为它们具有更高的孔隙率和比表面积。此外,用油酸合成的所有玻璃样品都与成纤维细胞(L-929)具有良好的生物相容性。
{"title":"Synthesis of three-component bioactive glass SiO2– CaO– P2O5 by hydrothermal method using oleic acid as a surfactant","authors":"Bui Thi Hoa,&nbsp;Nguyen Tuyet Minh,&nbsp;Le Hong Phuc,&nbsp;Nguyen Quan Hien,&nbsp;Nguyen Anh Tien,&nbsp;Bui Xuan Vuong","doi":"10.1007/s41779-024-01059-x","DOIUrl":"10.1007/s41779-024-01059-x","url":null,"abstract":"<div><p>This work presents the synthesis of bioactive glass 55SiO<sub>2</sub>– 41CaO– 4P<sub>2</sub>O<sub>5</sub> (mol%) by the hydrothermal method using oleic acid as a structural-control agent. Glass samples synthesized at different oleic acid concentrations 0 M, 0.25 M, 0.5 M, and 1 M (denoted as 55 S-0 M, 55 S-0.25 M, 55 S-0.5 M, 55 S-1 M) were characterized by physic-chemical methods such as TGA-DCS, XRD, FTIR, SEM, TEM, and BET. According to the findings, glass materials in the form of amorphous and mesoporous structures can be synthesized by heating dried gel at about 700 <sup>o</sup>C. The formation of sharp hydroxyapatite peaks after in vitro experiment shows higher bioactivity in samples 55 S-0.25 M, and 55 S-0.5 M, which have higher porosity, and specific surface area. Furthermore, all glass samples synthesized in oleic acid demonstrate excellent biocompatibility with fibroblast cells (L-929).</p></div>","PeriodicalId":673,"journal":{"name":"Journal of the Australian Ceramic Society","volume":"60 5","pages":"1505 - 1513"},"PeriodicalIF":1.8,"publicationDate":"2024-07-08","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141575249","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Effect of temperature variations on the fabrication of SLS-Na2CO3-ES-P2O5-CaF2-Al2O3 based bioglass-ceramics 温度变化对基于 SLS-Na2CO3-ES-P2O5-CaF2-Al2O3 的生物玻璃陶瓷制造的影响
IF 1.8 4区 材料科学 Q2 MATERIALS SCIENCE, CERAMICS Pub Date : 2024-07-08 DOI: 10.1007/s41779-024-01049-z
Nur Quratul Aini Ismail, Nor Kamilah Sa’at, Mohd Hafiz Mohd Zaid, Norhazlin Zainuddin, Mohd Zul Hilmi Mayzan

Melt-quenching bioglass-ceramics with the following chemical composition have been prepared 44SLS( -)11Na2CO3( -)24ES( -)6P2O5( -)6CaF2( -)9Al2O3 (wt%). The bioglass-ceramics were sintered at 650 °C, 750 °C, 850 °C, and 950 °C. The aim was to identify the optimal sintering temperature before glass crystallization. The physical properties were characterized by density and linear shrinkage. To characterize the structure properties, X-ray diffraction (XRD), scanning electron microscopy (SEM), and Fourier transform infrared spectroscopy (FTIR) were utilized. The high composition of Si and Ca in soda lime silica (SLS) glass and eggshells (ES), respectively, encourage the utilization of waste materials in the production of bioglass-ceramics. The results showed that at a sintering temperature of 950 °C, the crystallization of fluorapatite was the main phase. Moreover, the high density and optimum linear shrinkage were obtained as the sintering temperature increased. Additionally, grain growth and densification took place at this temperature. The compressive strength of bioglass-ceramics is influenced by sintering temperature and the optimal compressive strength is 136.58 MPa.

制备了具有以下化学成分的熔淬生物玻璃陶瓷 44SLS( -)11Na2CO3( -)24ES( -)6P2O5( -)6CaF2( -)9Al2O3 (wt%)。生物玻璃陶瓷分别在 650 ℃、750 ℃、850 ℃ 和 950 ℃ 下烧结。目的是确定玻璃结晶前的最佳烧结温度。物理性质通过密度和线性收缩率来表征。为了表征结构特性,使用了 X 射线衍射 (XRD)、扫描电子显微镜 (SEM) 和傅立叶变换红外光谱 (FTIR)。苏打石灰二氧化硅(SLS)玻璃和蛋壳(ES)中的硅和钙含量分别很高,这有助于利用废料生产生物玻璃陶瓷。结果表明,在 950 °C 的烧结温度下,氟磷灰石是主要的结晶相。此外,随着烧结温度的升高,可获得高密度和最佳线性收缩率。此外,晶粒生长和致密化也在该温度下发生。生物玻璃陶瓷的抗压强度受烧结温度的影响,最佳抗压强度为 136.58 兆帕。
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引用次数: 0
Study of thermal shock resistance of HVAF spraying thickness gradient WC-Cr3C2-Ni coating on crystallizer surface 结晶器表面 HVAF 喷涂厚度梯度 WC-Cr3C2-Ni 涂层的抗热震性研究
IF 1.8 4区 材料科学 Q2 MATERIALS SCIENCE, CERAMICS Pub Date : 2024-07-05 DOI: 10.1007/s41779-024-01060-4
Diyao Zhang, Shuming Hu, Zijun Peng, Zhenli Liu, Jingkun Yu, Lei Yuan

The heat distribution and wear threat of the plate crystallizer used in continuous casting production are different in each area, and a single-thickness coating is unable to fulfill the requirements of all areas. To extend the service life of the crystallizer, a high hardness WC-Cr3C2-Ni thickness gradient wear-resistant coating was prepared on the inner wall of the crystallizer via the HVAF (High-Velocity Air Fuel) spraying technology. In cyclic thermal shock environments, the thermal shock resistance of planar coatings decreased with the thickness. The coating with a thickness of 100 μm exhibited the best thermal shock resistance, with up to 25 cycles at 800 °C thermal shock. In high-temperature wear experiments simulating actual service environments, the 300 μm coating, which owned the worst theoretical thermal shock resistance, was well bonded to the substrate and exhibited good serviceability. Comprehensive experimental results showed that the WC-Cr3C2-Ni coatings deposited by HVAF were stable in practical long-cycle production. The coating preparation process proposed in this paper has been applied in domestic steel mills, effectively extending the working cycle of the production line and improving economic efficiency. This study will provide a theoretical basis for the selection and preparation of surface coatings for continuous casting crystallizers and other structures in complex service environments.

连铸生产中使用的板式结晶器各区域的热量分布和磨损威胁各不相同,单一厚度的涂层无法满足所有区域的要求。为了延长结晶器的使用寿命,通过 HVAF(高速空气燃料)喷涂技术在结晶器内壁制备了高硬度 WC-Cr3C2-Ni 厚度梯度耐磨涂层。在循环热冲击环境中,平面涂层的抗热冲击能力随厚度增加而降低。厚度为 100 μm 的涂层表现出最佳的抗热震性,在 800 °C 的热震条件下可循环使用 25 次。在模拟实际使用环境的高温磨损实验中,理论抗热震性最差的 300 μm 涂层与基体结合良好,表现出良好的使用性能。综合实验结果表明,HVAF 沉积的 WC-Cr3C2-Ni 涂层在实际长周期生产中表现稳定。本文提出的涂层制备工艺已在国内钢厂得到应用,有效延长了生产线的工作周期,提高了经济效益。该研究将为连铸结晶器和其他复杂服役环境结构表面涂层的选择和制备提供理论依据。
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引用次数: 0
Assessments of dielectric and in-vitro biological properties of composite doped hydroxyapatite 评估掺杂羟基磷灰石复合材料的介电性能和体外生物特性
IF 1.8 4区 材料科学 Q2 MATERIALS SCIENCE, CERAMICS Pub Date : 2024-07-03 DOI: 10.1007/s41779-024-01054-2
Bavya Devi Karuppasamy, Nimu Chand Reger, R. T. Sapthagirivasan, Sarla Verma, Vamsi Krishna Balla

This study investigated the influence of specific dopant ions strontium (Sr2+), zinc (Zn2+), silver (Ag+), and fluoride (F) on the functionality of composite doped hydroxyapatite (CD-HA) materials. A well-known optimization technique i.e., Taguchi’s design of experiments was employed to identify the ideal dopant concentrations in HA. This approach aimed to achieve a desired dielectric constant (DC), a key electrical property, while simultaneously promoting favourable biological properties for potential tissue engineering applications. Compared to undoped HA, specific CD-HA L6 (2.5Sr-5.0Zn-2.5 F) and L9 (5.0Sr-5.0Zn-2.5Ag) compositions exhibited significantly increased dielectric constants, reaching up to 145% higher values. The finding suggest that these nutrient doped HA could be beneficial in applications where electrical stimulation play a crucial role for bone growth. Further, L6 and L9 samples demonstrated nearly double the cell proliferation rate compared to undoped HA. In addition to cell material interaction, the antibacterial activity of both undoped HA and CD-HA samples against Escherichia coli and Staphylococcus aureus bacteria was conducted successfully. Notably, the L9 (5.0Sr-5.0Zn-2.5Ag) composition displayed the strongest antibacterial effect, with the largest inhibition zone against E. coli. These aforementioned findings suggested that these bio-ceramic CD-HA compositions containing 5% Sr and Zn, along with 2.5% Ag and F can be used as the potential candidates for various biomedical applications.

本研究探讨了特定掺杂离子锶(Sr2+)、锌(Zn2+)、银(Ag+)和氟化物(F-)对复合掺杂羟基磷灰石(CD-HA)材料功能性的影响。我们采用了一种著名的优化技术,即田口实验设计法来确定羟基磷灰石中理想的掺杂浓度。这种方法旨在获得理想的介电常数 (DC)(一种关键的电气特性),同时为潜在的组织工程应用促进有利的生物特性。与未掺杂的 HA 相比,特定的 CD-HA L6(2.5Sr-5.0Zn-2.5F)和 L9(5.0Sr-5.0Zn-2.5Ag)组合物的介电常数显著增加,高达 145%。这一发现表明,这些掺杂营养物质的 HA 可用于电刺激对骨生长起关键作用的应用领域。此外,L6 和 L9 样品的细胞增殖率几乎是未掺杂 HA 样品的两倍。除了细胞材料相互作用外,未掺杂的 HA 和 CD-HA 样品还成功地对大肠杆菌和金黄色葡萄球菌进行了抗菌测试。值得注意的是,L9(5.0Sr-5.0Zn-2.5Ag)成分的抗菌效果最强,对大肠杆菌的抑制区最大。上述研究结果表明,这些含有 5%硒和锌以及 2.5%Ag 和 F 的生物陶瓷 CD-HA 成分可作为各种生物医学应用的潜在候选材料。
{"title":"Assessments of dielectric and in-vitro biological properties of composite doped hydroxyapatite","authors":"Bavya Devi Karuppasamy,&nbsp;Nimu Chand Reger,&nbsp;R. T. Sapthagirivasan,&nbsp;Sarla Verma,&nbsp;Vamsi Krishna Balla","doi":"10.1007/s41779-024-01054-2","DOIUrl":"10.1007/s41779-024-01054-2","url":null,"abstract":"<div><p>This study investigated the influence of specific dopant ions strontium (Sr<sup>2+</sup>), zinc (Zn<sup>2+</sup>), silver (Ag<sup>+</sup>), and fluoride (F<sup>−</sup>) on the functionality of composite doped hydroxyapatite (CD-HA) materials. A well-known optimization technique i.e., Taguchi’s design of experiments was employed to identify the ideal dopant concentrations in HA. This approach aimed to achieve a desired dielectric constant (DC), a key electrical property, while simultaneously promoting favourable biological properties for potential tissue engineering applications. Compared to undoped HA, specific CD-HA L6 (2.5Sr-5.0Zn-2.5 F) and L9 (5.0Sr-5.0Zn-2.5Ag) compositions exhibited significantly increased dielectric constants, reaching up to 145% higher values. The finding suggest that these nutrient doped HA could be beneficial in applications where electrical stimulation play a crucial role for bone growth. Further, L6 and L9 samples demonstrated nearly double the cell proliferation rate compared to undoped HA. In addition to cell material interaction, the antibacterial activity of both undoped HA and CD-HA samples against Escherichia coli and Staphylococcus aureus bacteria was conducted successfully. Notably, the L9 (5.0Sr-5.0Zn-2.5Ag) composition displayed the strongest antibacterial effect, with the largest inhibition zone against E. coli. These aforementioned findings suggested that these bio-ceramic CD-HA compositions containing 5% Sr and Zn, along with 2.5% Ag and F can be used as the potential candidates for various biomedical applications.</p></div>","PeriodicalId":673,"journal":{"name":"Journal of the Australian Ceramic Society","volume":"60 5","pages":"1461 - 1476"},"PeriodicalIF":1.8,"publicationDate":"2024-07-03","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141552540","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
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Journal of the Australian Ceramic Society
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