Aflatoxin contamination significantly threatens food safety and security, particularly in tropical and sub-tropical regions where staple crops such as maize, groundnut, and sorghum become frequently affected. This contamination is primarily caused by the fungus Aspergillus flavus. The contamination causes adverse health effects, reduced income, and trade restrictions. In response to this challenge, various technologies have been developed to mitigate the impacts of aflatoxin. Among these, biocontrol products containing atoxigenic isolates of A. flavus as the active ingredient can effectively reduce aflatoxin levels both at pre- and post-harvest. A notable example of such products is Aflasafe, which contains four atoxigenic isolates native to specific target regions. These products have undergone rigorous testing, have received regulatory approval, and are commercially available in multiple African countries. However, their manufacturing processes have evolved, and comprehensive shelf life studies for current formulations are lacking. Evaluations of the spore production ability of atoxigenic A. flavus isolates in Aflasafe products over 4 years, under various storage conditions, revealed a significant linear decrease in sporulation with storage months (P < 0.001; R 2 = 0.203), with no significant differences observed between treatments. However, this marginal decline (P = 0.398) is unlikely to be sufficient to prevent the effectiveness in limiting aflatoxin. In addition, storing the products for 2 weeks at 54 °C did not affect (P > 0.05) the ability of the coated fungi to produce spores compared to when the products were stored at 24 °C. The findings contribute valuable insights for manufacturers and users of atoxigenic-based aflatoxin biocontrol products, informing best practices for product storage and utilization to ensure prolonged effectivenes in aflatoxin mitigation efforts.
Background: Aflatoxin contamination by Aspergillus section Flavi fungi poses a significant threat to food security and public health in sub-Saharan Africa (SSA). Maize, groundnut, and sorghum are staple crops frequently contaminated with aflatoxins, sometimes at dangerous levels. Despite its detrimental effects, many farmers in SSA lack access to effective tools for mitigating aflatoxin contamination. Biocontrol based on atoxigenic isolates of A. flavus is an effective tool to limit aflatoxin contamination.
Methods: The development, testing, registration, and commercial use of the aflatoxin biocontrol product Aflasafe BF01 for use in Burkina Faso is described. In addition, the deployment of the biocontrol technology across Mali, Niger, and Togo is documented, and for the first time, the use of aflatoxin biocontrol in sorghum is reported.
Results: In all four countries, treated crops had significantly (P < 0.05) less aflatoxins than crops from untreated fields. Most treated crops met the stringent tolerance threshold for human consumption, 4 ppb total aflatoxin. Using native atoxigenic isolates of A. flavus and employing a multi-disciplinary approach, aflatoxin biocontrol products have demonstrated significant success in reducing aflatoxin levels in treated crops compared to untreated ones.
Conclusions: This multi-year, multi-funded source study underscores the effectiveness of biocontrol strategies in mitigating aflatoxin contamination at scale, offering a regional approach for sustainable management in West Africa and potentially unlocking significant health and economic benefits for the region.
Supplementary information: The online version contains supplementary material available at 10.1186/s43170-024-00313-3.
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