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Modern Approaches to the Processing of Used Lithium-Ion Batteries 废旧锂离子电池处理的现代方法
IF 0.8 4区 材料科学 Q3 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2026-02-06 DOI: 10.1134/S2070205125701205
A. Yu. Tsivadze, A. S. Oryshchenko, V. I. Zhilov, G. V. Kostikova, A. A. Bezdomnikov, V. E. Sharov, Yu. G. Pokrovskii, A. D. Kashtanov

This brief review considers the main approaches to the processing of used lithium-ion batteries. A description of the initial raw materials depending on the elemental composition of the cathode material is presented. The main currently developed methods of processing of batteries—namely, pyrometallurgical, hydrometallurgical, and direct processing—are briefly described. A hydrometallurgical method is recognized as the most optimum one. A description of the main process stages, namely, stages of preliminary treatment of batteries, alkaline treatment of the fine fraction that is a mixture of the anode and cathode materials, acidic leaching of the cathode material, and subsequent processing of the leaching product to isolate individual valuable components from it is presented for the said process.

本文简要介绍了废旧锂离子电池的主要处理方法。根据阴极材料的元素组成,给出了初始原料的描述。简要介绍了目前发展起来的主要电池加工方法,即火法、湿法和直接法。湿法冶金法被认为是最优的方法。介绍了该工艺的主要工艺阶段,即电池的初步处理阶段,阳极和阴极材料混合物的细馏分的碱性处理阶段,阴极材料的酸性浸出阶段,以及浸出产品的后续处理以从中分离出个别有价值的成分。
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引用次数: 0
The Study of Practical Adhesion of a Layer/Substrate System on an AISI 8620 Steel Exposed to Boriding and Borocarburizing AISI 8620钢经渗硼和硼渗碳处理后层/基体系的实际附着力研究
IF 0.8 4区 材料科学 Q3 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2026-02-06 DOI: 10.1134/S2070205125701102
M. Olivares-Luna, I. Mejía-Caballero, U. Figueroa-López, I. A. Carmona-Cervantes, L. E. Castillo-Vela, I. Campos-Silva

Novel results about the practical adhesion of the layer/substrate system on borided and borocarburized AISI 8620 steels exposed to a quenching-tempering post-treatment were obtained. The hardness (H) and Young modulus (E) were assessed by instrumented Vickers microindentation. Consequently, the residual stresses (σr) and elastic strain to failure (H/E) were estimated. The microstructural characterization of the entire experimental set was carried out by scanning electron microscopy (SEM). Finally, the practical adhesion of the experimental set was evaluated with a scratch test, using a progressive load from 1 to 150 N at 10 mm min–1, with a scratch length of 7 mm. The results indicated that the quenching-tempering treatment increased the practical adhesion of the layer/substrate system, due to the dissolution of the outer FeB phase on the boride layer. Furthermore, the borocarburized material showed an increase around 2 times of the critical load during the practical adhesion test, attributed to a greater depth of the compressive residual stresses along the boride layer and the carburized zone. The borocarburizing + quenching-tempering treatment provided a mechanical support to the AISI 8620 steel, reducing the brittleness of the layer, in comparison with the borided and borided plus quenching-tempering material.

获得了经调质后处理的渗硼和硼渗AISI 8620钢的层/基体系统的实际附着力的新结果。硬度(H)和杨氏模量(E)由仪器维氏微压痕评估。据此估算了残余应力(σr)和破坏弹性应变(H/E)。通过扫描电子显微镜(SEM)对整个实验装置进行了微观结构表征。最后,通过划痕测试评估实验集的实际附着力,使用从1到150 N的渐进载荷,以10 mm min-1,划痕长度为7 mm。结果表明:调质处理增加了层/基体系统的实际附着力,这是由于外层的FeB相在硼化物层上的溶解。此外,由于沿硼化物层和渗碳区的压残余应力深度增大,硼碳渗碳材料在实际粘接测试中表现出临界载荷的2倍左右的增加。与渗硼和渗硼+调质材料相比,渗硼+调质处理为AISI 8620钢提供了机械支撑,降低了层的脆性。
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引用次数: 0
The Synergistic Effect of Introducing Hemicurcuminoid into a Planar Polydiacetylene Platform for Optical Detection of Lead Ions 在平面聚二乙炔平台中引入半姜黄素对铅离子光学检测的协同效应
IF 0.8 4区 材料科学 Q3 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2026-02-06 DOI: 10.1134/S2070205125701199
N. G. Skvortsova, A. V. Berleva, B. S. Akhmadeev, S. N. Podyachev, A. R. Mustafina, S. L. Selektor

This study investigated the effect of the modifying additive hemicurcuminoid HCur on the sensory ability of monolayers and ultrathin films based on polydiacetylene 10,12-pentacosadiynoic acid (PCDA; the polymerized form is denoted as polyPCDA). Using UV-Vis and fluorescence spectroscopy, it was established that in both the monocomponent and modified systems, when exposed to a lead perchlorate solution, either in the monolayer at the air–water interface and in the films formed from it, a chromatic transition from the blue nonfluorescent form of polydiacetylene (PDA) to the red fluorescent form occurs. The presence of the hemicurcuminoid HCur in the system leads to an increase in the colorimetric response of the transition and a significant growth of the fluorescent response. It has been demonstrated that the optical sensory responses of mixed polyPCDA–HCur monolayers and films are significantly higher than those of similar monocomponent Langmuir polyPCDA systems. It has been shown that the hemicurcuminoid HCur actively participates in the coordination binding of lead ions, apparently through the deprotonated enol form, as evidenced by the quenching of the dye fluorescence with a simultaneous increase in the intensity of its absorption bands. Moreover, the presence of HCur significantly enhances the optical response of polyPCDA to lead cations, indicating the manifestation of a synergistic effect of such modification. The described results may serve as a reason for further study of this system in order to develop a highly sensitive, selective two-signal sensor for lead ions in an aqueous environment.

本研究考察了改性添加剂半姜黄素HCur对聚二乙炔- 10,12-五甲酸(PCDA,聚合形式为polyypcda)单层膜和超薄膜感觉能力的影响。利用紫外可见光谱和荧光光谱,确定了在单组分和改性系统中,当暴露于高氯酸铅溶液时,无论是在空气-水界面的单层中,还是在由它形成的薄膜中,都发生了从蓝色非荧光形式的聚二乙炔(PDA)到红色荧光形式的颜色转变。系统中半姜黄素HCur的存在导致了过渡的比色响应的增加和荧光响应的显著增长。结果表明,混合聚氰胺- hcur单层和薄膜的光学感觉响应明显高于类似的单组分Langmuir聚氰胺- hcur体系。研究表明,半姜黄素类HCur积极参与铅离子的配位结合,显然是通过去质子化烯醇形式,染料荧光猝灭,同时其吸收带强度增加。此外,HCur的存在显著增强了polyypcda对铅离子的光学响应,表明这种修饰表现出协同效应。所描述的结果可以作为进一步研究该系统的理由,以开发一种高灵敏度、选择性的双信号传感器,用于水环境中的铅离子。
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引用次数: 0
Bioresorbable Threads In Vitro and In Vivo: Common and Distinctive Features 体外和体内生物可吸收线:共同和独特的特征
IF 0.8 4区 材料科学 Q3 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2026-02-06 DOI: 10.1134/S2070205125701175
O. A. Legonkova, V. V. Stafford, T. I. Vinokurova, N. B. Svischeva, I. N. Senchikhin

General comparative studies were conducted on changes in the surface, physical and mechanical properties of bioresorbable sutures in vitro and in vivo, and tissue reactions to the use of suture materials with different biodegradation times: copolymer of lactide with glycolide (PGL), polydoxanone (PDO), and copolymer of glycolide and ε-caprolactone (PGK). The cause of the possible inflammatory tissue reaction has been determined. The biodegradation process for all sutures begins from the surface and is accompanied by the “leaching” of low-molecular substances, the mechanism of bioresorption is phagocytic, the sutures are considered by biological tissues as foreign bodies. However, depending on the chemical composition of the suture material, the local tissue reaction differs somewhat. Thus, in the case of PGL, an increase in the number of multinucleated Pirogov–Langhans giant cells phagocytizing particles of suture material is observed; when using PDO sutures, an increase in the number of lymphocytes with a ring-shaped nucleus predominates, as in the case of PGC sutures. The tissue reaction also depends on whether the suture material is monofilament or braided. In monofilaments, the bed, the connective tissue “case,” is clearly visible; in braided sutures, the fibers grow into connective tissue, forming giant multinucleated cells, which can lead to the formation of granulomas and “connective nodules.” In all variants of bioresorbable sutures, after complete loss of strength, they turn into oxyphilic heterogeneous substances on histological sections, which is confirmed by the differential scanning calorimetry method; amorphization of the supramolecular structure of the polymers is noted. At the initial stages of bioresorption of suture materials, the mechanism of change in the supramolecular structure of polymers in vivo and in vitro varies: usually in vitro the changes go through a recrystallization stage, and in vivo, through gradual amorphization. Therefore, let us explain the fact that, under biological tissue conditions, the strength of the suture at different stages of wound healing can be 5–10% lower than in vitro, which is, however, being within the confidence intervals, which allows the method to be replaced if necessary in vivo or in vitro until a residual strength of 50% is reached.

采用不同生物降解时间的缝线材料:丙交酯与乙醇内酯共聚物(PGL)、聚多酮(PDO)、乙醇内酯与ε-己内酯共聚物(PGK),对体外和体内生物可吸收缝线的表面、物理力学性能的变化以及组织反应进行了一般性比较研究。可能引起炎症组织反应的原因已经确定。所有缝合线的生物降解过程都是从表面开始,伴随着低分子物质的“浸出”,生物吸收机制为吞噬,缝合线被生物组织视为异物。然而,根据缝合材料的化学成分,局部组织的反应有所不同。因此,在PGL的情况下,观察到吞噬缝合材料颗粒的多核Pirogov-Langhans巨细胞的数量增加;使用PDO缝线时,环状核淋巴细胞数量的增加占主导地位,与PGC缝线的情况一样。组织反应也取决于缝合材料是单丝还是编织。在单丝中,床层,即结缔组织“壳”,清晰可见;在编织缝合线中,纤维生长成结缔组织,形成巨大的多核细胞,这可能导致肉芽肿和“结缔瘤”的形成。在所有生物可吸收缝合线的变体中,在完全失去强度后,它们在组织学切片上变成亲氧异质物质,这一点通过差示扫描量热法得到证实;注意到聚合物的超分子结构的非晶化。在缝合材料生物吸收的初始阶段,聚合物的超分子结构在体内和体外的变化机制是不同的:通常在体外的变化经历一个再结晶阶段,而在体内则是逐渐的非晶化阶段。因此,让我们解释这样一个事实,在生物组织条件下,伤口愈合不同阶段的缝线强度可能比体外低5-10%,但在置信区间内,这允许在必要时在体内或体外更换该方法,直到达到50%的剩余强度。
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引用次数: 0
Angular Correlation of the Annihilation Radiation Method in Comparative Analysis of the Atomic–Electron Structure of Various Carbon Materials 不同碳材料原子-电子结构比较分析中湮灭辐射方法的角相关性
IF 0.8 4区 材料科学 Q3 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2026-02-06 DOI: 10.1134/S2070205125701229
I. I. Bardyshev, V. A. Kotenev

The atomic–electronic and defect structure of various carbon materials—crystalline diamond and CVD diamond films, single-crystal and polycrystalline graphite, technical carbons with different specific surface areas and oxidation states, activated carbons, and carbon nanofibers—has been studied using the positron annihilation method. It has been found that the shape of the angular distribution of annihilation radiation (ACAR) for carbon nanofibers differs from that of both graphite and diamond materials. A noticeable broadening of the ACAR compared to that of polycrystalline graphite has been recorded. It has been shown that the carbon–carbon bonds are stressed and the shortest distance between adjacent carbon atoms is reduced compared to graphite. The presence of adjacent planes in the helical structure of the nanofiber also increases the degree of localization of annihilating valence electrons. All this leads to the observed broadening of the ACAR in nanofibers.

用正电子湮没法研究了各种碳材料的原子电子结构和缺陷结构,包括晶体金刚石和CVD金刚石薄膜、单晶石墨和多晶石墨、不同比表面积和氧化态的工业碳、活性炭和纳米碳纤维。研究发现,碳纳米纤维的湮灭辐射(ACAR)角分布形状与石墨和金刚石材料不同。与多晶石墨相比,ACAR有明显的增宽。研究表明,与石墨相比,碳碳键受到应力,相邻碳原子之间的最短距离缩短。纳米纤维螺旋结构中相邻平面的存在也增加了湮灭价电子的局域化程度。所有这些都导致纳米纤维中ACAR的增宽。
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引用次数: 0
Friction and Wear Behavior of Al2O3–YSZ–CNT Based Nanocomposites Prepared by Spark Plasma Sintering 火花等离子烧结制备Al2O3-YSZ-CNT基纳米复合材料的摩擦磨损性能
IF 0.8 4区 材料科学 Q3 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2026-02-06 DOI: 10.1134/S2070205125701096
Laxmi Kant Mishra, Sheetal Kumar Dewangan, Ashutosh Tiwari, H. K. Paliwal

The design of advanced self-lubricating ceramic nanocomposites is crucial for applications that demand high wear resistance and reduced friction under severe operating conditions. In this study, Al2O3, yttria-stabilized zirconia (YSZ), carbon nanotube (CNT) nanocomposites were fabricated via spark plasma sintering (SPS) to investigate their structural, microstructural, and tribological performance. The incorporation of CNTs and YSZ into the Al2O3 matrix resulted in dense, well-bonded composites with a uniform distribution of reinforcements. Wear tests performed under different loads revealed that the hybrid nanocomposites exhibit a significant reduction in wear rate and coefficient of friction compared with monolithic Al2O3. The enhanced wear resistance was attributed to the synergistic effects of YSZ-induced toughening, the lubricating role of CNTs, and the formation of protective tribofilms during sliding. Among the compositions, the optimized sample demonstrated the lowest wear loss at both 10 and 15 N loads, confirming its suitability for demanding tribological environments. Overall, this work highlights the effectiveness of combining Al2O3, YSZ, and CNTs in achieving multifunctional nanocomposites with promising potential for high-performance wear-critical applications.

先进的自润滑陶瓷纳米复合材料的设计对于在苛刻的操作条件下要求高耐磨性和减少摩擦的应用至关重要。本研究采用火花等离子烧结(SPS)法制备了Al2O3、氧化钇稳定氧化锆(YSZ)和碳纳米管(CNT)纳米复合材料,研究了其结构、微观结构和摩擦学性能。在Al2O3基体中加入CNTs和YSZ,得到致密、结合良好的复合材料,增强材料分布均匀。在不同载荷下进行的磨损试验表明,与单片Al2O3相比,杂化纳米复合材料的磨损率和摩擦系数显著降低。增强的耐磨性是由于ysz诱导的增韧、CNTs的润滑作用和滑动过程中形成的保护性摩擦膜的协同作用。在这些组合物中,优化后的样品在10和15 N载荷下都表现出最低的磨损损失,证实了其适合苛刻的摩擦学环境。总的来说,这项工作强调了Al2O3、YSZ和CNTs在实现多功能纳米复合材料方面的有效性,该复合材料具有高性能耐磨应用的潜力。
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引用次数: 0
Restructuring of the Phase Boundary during the Implementation of High-Energy Chemical and Electrochemical Reactions and the Influence of Restructuring on Characteristics of Coatings 高能化学和电化学反应过程中相边界的重构及其对涂层特性的影响
IF 0.8 4区 材料科学 Q3 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2026-02-06 DOI: 10.1134/S2070205125701187
A. I. Mamaev, V. A. Mamaeva, Yu. N. Bespalova

It is shown that high-energy impact on the phase boundary by the method of pulsed microplasma oxidation with a trapezoidal pulse shape leads to localization of high-density energy in the near-electrode layer, bifurcation of the electrolyte flow, restructuring of the phase boundary, and fragmentation of the boundary hydrodynamic layer. The processes of phase-boundary restructuring and boundary-layer fragmentation, which affect the structure of porous oxide coatings, were determined and modeled. It has been shown that fragmentation leads to the appearance of ring structures, which are then reconstructed into more complex and larger structures, inside which small-diameter pores remain, with a porous oxide coating being formed. Differences have been identified elemental composition in the center and at the boundary of the boundary-layer fragment, caused by different rates of electrochemical reactions in different parts of the fragment.

结果表明,梯形脉冲微等离子体氧化法对相边界的高能冲击导致高密度能量在近电极层的局部化,导致电解质流动的分叉,导致相边界的重构和边界水动力层的破碎。确定并模拟了影响多孔氧化膜结构的相界重构和边界层破碎过程。研究表明,破碎导致环状结构的出现,然后这些环状结构被重建成更复杂和更大的结构,其中保留了小直径的孔,并形成了多孔的氧化物涂层。在边界层碎片的中心和边界处发现了不同的元素组成,这是由碎片不同部位的电化学反应速率不同引起的。
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引用次数: 0
Direct Sorption Capture of CO2 from Air 直接吸附从空气中捕获二氧化碳
IF 0.8 4区 材料科学 Q3 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2026-02-06 DOI: 10.1134/S2070205125701151
S. D. Artamonova, O. V. Solovtsova, I. E. Menshchikov, A. E. Grinchenko, S. A. Tikhonov, A. V. Shkolin, A. A. Fomkin

The adsorption behaviors of microporous carbon adsorbent ASK-1 with respect to CO2 capture from the CO2/N2 mixtures were investigated at temperatures of 233, 273, and 313 K at pressures up to 1000 kPa. The activated carbon with the micropore pore volume of 0.53 cm3/g and the specific BET surface of 1440 m2/g was prepared from coal-tar raw materials of Kamchatka krai (Russia) by chemical activation using KOH at a temperature of 1173 K. The isotherms of one-component adsorption of gases were calculated using the Dubinin–Radushkevich equation of the theory of volume filling of micropores. The adsorption equilibrium of the СО2/N2 mixtures with the CO2 content ranging from 0.05 to 20 mol % were calculated using the ideal adsorption solution applied to the isotherms of individual gases in order to evaluate the efficiency of the adsorbent for capturing CO2, as well as to identify the optimal conditions for separating the СО2/N2 mixture. The availability of ASK-1 to purify air from technogenic CO2 was determined by analyzing the adsorption behaviors of the components and estimating the potential CO2 selectivity of the adsorbent as a function of the mixture composition, pressure, and temperature.

研究了微孔碳吸附剂ASK-1在温度为233、273和313 K、压力高达1000 kPa时对CO2/N2混合物中CO2的吸附行为。以俄罗斯堪察加边疆区煤焦油为原料,在1173 K的温度下,KOH化学活化制得微孔孔体积为0.53 cm3/g,比BET表面积为1440 m2/g的活性炭。利用微孔体积填充理论中的Dubinin-Radushkevich方程计算了气体的单组分吸附等温线。利用理想吸附溶液对各气体等温线的作用,计算了CO2含量在0.05 ~ 20 mol %范围内的СО2/N2混合物的吸附平衡,以评价吸附剂对CO2的吸附效率,并确定了分离СО2/N2混合物的最佳条件。通过分析组分的吸附行为和估计吸附剂的潜在CO2选择性作为混合物组成、压力和温度的函数,确定了ASK-1净化空气中技术CO2的有效性。
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引用次数: 0
Investigation on the Influence of Sn on the Microstructure and Corrosion Behavior of Mg–0.8% Si Alloy Sn对Mg-0.8% Si合金组织和腐蚀行为影响的研究
IF 0.8 4区 材料科学 Q3 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2026-02-06 DOI: 10.1134/S2070205125701035
Chengbo Li, Leilei Liu, Shuai Han, Huibing Hou, Gangzhi Yu, Xiangyu He, Jun Du

This study investigated the microstructural and corrosion resistance modifications in Mg–0.8% Si alloy with Sn addition. Sn effectively refined Mg2Si morphology and distribution. Mg–8% Sn–0.8% Si consisted of α-Mg, Mg2Si, and Mg2Sn phases, with Mg2Sn enriched at grain boundaries. Sn significantly enhanced corrosion resistance by 14–17 times, with limited improvement beyond 8% Sn. Mg2Sn formation, SnO2 layer, and fine Mg2Si barrier contributed to improved corrosion resistance.

研究了添加锡对Mg-0.8% Si合金组织和耐蚀性的影响。锡有效地细化了Mg2Si的形貌和分布。Mg-8% Sn-0.8% Si由α-Mg、Mg2Si和Mg2Sn相组成,Mg2Sn在晶界富集。锡的耐蚀性提高了14 ~ 17倍,但超过8%后提高幅度有限。Mg2Sn的形成、SnO2层和良好的Mg2Si阻挡层有助于提高耐蚀性。
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引用次数: 0
On the Formation of Hollow Metal-Oxide Particles in the Oxidation of Compacted Iron Powder 压实铁粉氧化过程中空心金属氧化物颗粒的形成
IF 0.8 4区 材料科学 Q3 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2026-02-06 DOI: 10.1134/S2070205125701163
V. A. Kotenev

Thermogravimetry, differential scanning calorimetry, and scanning electron microscopy were used to study the change in the structure of particles of metal-oxide composites obtained by compacting iron powder and subsequent annealing with an increase in temperature from 20 to 800°C in air and in an argon atmosphere. It is shown that, after high-temperature annealing, vacancy pores and cavities are formed in the volume of metal-oxide particles of the composite, which are associated with the external diffusion of metal ions through the oxide layer and counterdiffusion and injection of vacancies into the metal with their subsequent condensation into pores in the internal volume of metal-oxide particles (the Kirkendall effect). The reason for the acceleration of diffusion of metal cations and vacancies is associated with the presence of a difference in internal stresses in the growing oxide layer on the surface of the metal particles of the composite. It has been shown that differences in the diffusion coefficients of cations and anions through the oxide layer (the Kirkendall effect) can be used to synthesize hollow iron-oxide particles and composite materials based on them, which can be used for encapsulation and as adsorbents, as well as to create new types of hybrid materials for catalytic or biological applications.

采用热重法、差示扫描量热法和扫描电镜研究了在空气和氩气气氛中,将铁粉压实后退火,温度从20℃升高到800℃,金属氧化物复合材料颗粒结构的变化。结果表明,高温退火后,复合材料的金属氧化物颗粒体积中形成了空位孔和空腔,这与金属离子通过氧化层向外扩散和空位反扩散注入金属并随后缩聚到金属氧化物颗粒内部体积中的孔中有关(Kirkendall效应)。金属阳离子和空位加速扩散的原因与复合材料金属颗粒表面生长的氧化层中存在内应力差异有关。研究表明,阳离子和阴离子通过氧化层的扩散系数差异(Kirkendall效应)可用于合成空心氧化铁颗粒及其复合材料,可用于包封和吸附剂,也可用于催化或生物应用的新型杂化材料。
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引用次数: 0
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Protection of Metals and Physical Chemistry of Surfaces
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