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Optimization and Characterization of Ni–B/SiC Nanocomposite Coatings: Effects of Deposition Parameters on Hardness and Corrosion Resistance Ni-B /SiC纳米复合涂层的优化与表征:沉积参数对硬度和耐蚀性的影响
IF 0.8 4区 材料科学 Q3 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2025-09-26 DOI: 10.1134/S2070205125700224
Mahtab Salari Mehr,  Alireza Akbari

Nanocomposite coatings of Ni–B/SiC on St-37 steel substrates were electrodeposited using a Watts’ nickel bath modified by the addition of borane-trimethylamine as a borane source and dispersion of SiC nanoparticles (20 nm). The effects of electrodeposition current density (id) and bath concentration of SiC nanoparticle (CSiC) on different properties of the electrodeposited coatings such as boron content (CB), SiC nanoparticle content; XSiC (wt %), surface roughness; Ra, surface morphology, thickness, corrosion behavior and hardness were examined using inductively coupled plasma (ICP), energy dispersive spectroscopy (EDS), surface roughness profilometry, scanning electron microscopy (SEM) and X-ray diffraction (XRD) analysis, potentiodynamic polarization and microhardness testing. The achievements revealed a uniform dispersion of SiC nanoparticle agglomerates throughout the coating cross-section and the formation of spherical surface morphology. A close relationship between coatings’ surface morphology, roughness, hardness, and corrosion resistance with their SiC content has been established. The SiC nanoparticle content of the coatings initially is raised and then lowered via raising both the CSiC and id. While the CB is decreased monotonically with increasing the id. Optimal properties were observed in coatings electrodeposited at id = 1 A/dm2 and CSiC = 4 g/L with a maximum XSiC of 3.6 wt %. These coatings exhibited the finest nodule size, maximum roughness (Ra = 1.94 µm), hardness (930 HV), and corrosion resistance (minimum corrosion current density of 0.2 µA/cm2).

采用以硼烷-三甲胺为硼烷源和分散纳米SiC颗粒(20 nm)的Watts镍浴,在St-37钢基体上电沉积Ni-B /SiC纳米复合镀层。研究了电沉积电流密度(id)和SiC纳米颗粒(CSiC)浓度对镀层硼含量(CB)、SiC纳米颗粒含量等性能的影响;XSiC (wt %),表面粗糙度;采用电感耦合等离子体(ICP)、能谱(EDS)、表面粗糙度分析、扫描电镜(SEM)和x射线衍射(XRD)分析、动电位极化和显微硬度测试对Ra、表面形貌、厚度、腐蚀行为和硬度进行了检测。结果表明,纳米碳化硅颗粒在整个涂层截面上均匀分布,并形成球形表面形貌。涂层的表面形貌、粗糙度、硬度和耐蚀性与SiC含量密切相关。通过提高CSiC和id,涂层中SiC纳米颗粒含量先升高后降低。而随着id的增加,CB单调减小。在id = 1 A/dm2, CSiC = 4 g/L的条件下电沉积的镀层性能最佳,最大XSiC为3.6 wt %。这些涂层具有最小的结核尺寸,最大的粗糙度(Ra = 1.94µm),硬度(930 HV)和耐腐蚀性(最小腐蚀电流密度为0.2µA/cm2)。
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引用次数: 0
Efficiency Enhancement of GaN/InN-Based Solar Cells through Doping with Si, Zn, Ag Elements: A Physico-Chemical Study of Nanosurface by First-Principles Calculation Si、Zn、Ag等元素掺杂提高氮化镓/铟基太阳能电池效率:基于第一性原理计算的纳米表面物理化学研究
IF 0.8 4区 材料科学 Q3 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2025-09-26 DOI: 10.1134/S2070205125700212
Fatemeh Mollaamin

As applied materials for storage energy in solar cells, hetero clusters of GaN, InN, GaInN, GaInSiN, GaInZnN, GaInAgN can attract considerable attention in materials science. A comprehensive investigation on energy grabbing by GaN, InN, GaInN, GaInSiN, GaInZnN, GaInAgN was carried out including using DFT computations at the CAM-B3LYP-D3/6-311+G(d,p) level of theory. Electromagnetic and thermodynamic properties of GaN, InN, GaInN, GaInSiN, GaInZnN, GaInAgN hetero clusters have been evaluated. The hypothesis of the energy adsorption phenomenon was confirmed by density distributions of CDD, PDOS, and ESP for GaN, InN, GaInN, GaInSiN, GaInZnN, GaInAgN hetero clusters. The two hetero clusters of GaInZnN and GaInAgN with the fluctuations of In, Ga, N and transition metals of Zn, Ag have indicated the same sensitivity graph of electric potential via charge distribution with (R_{{{text{Zn}}/{text{Ag}} - {text{GaInN}}}}^{2}) = 0.9998. Therefore, it can be considered that zinc and silver atoms in the functionalized GaInZnN and GaInAgN may have more effective sensitivity for admitting the electrons in the status of energy adsorption mechanism. Furthermore, GaInAgN is potentially advantageous for certain high-frequency applications requiring solar cells for energy storage. The advantages of silver over indium gallium nitride include its higher electron and hole mobility, allowing silver doping devices to operate at higher frequencies than silicon and zinc doping devices. As a matter of fact, it can be observed that doped hetero clusters of GaInZnN and GaInAgN might ameliorate the capability of GaInN in solar cells for energy storage.

GaN、InN、GaInN、GaInSiN、GaInZnN、GaInAgN异质团簇作为太阳能电池储能的应用材料,在材料科学领域备受关注。利用CAM-B3LYP-D3/6-311+G(d,p)理论水平的DFT计算,对GaN、InN、GaInN、GaInSiN、GaInZnN、GaInAgN的能量抓取进行了全面的研究。对GaN、InN、GaInN、GaInSiN、GaInZnN、GaInAgN异质团簇的电磁和热力学性质进行了评价。CDD、PDOS和ESP对GaN、InN、GaInN、GaInSiN、GaInZnN、GaInAgN异质团簇的密度分布证实了能量吸附现象的假设。随着In、Ga、N和过渡金属Zn、Ag的波动,GaInZnN和GaInAgN这两个异质簇通过电荷分布显示出相同的电势灵敏度图,(R_{{{text{Zn}}/{text{Ag}} - {text{GaInN}}}}^{2}) = 0.9998。因此,可以认为功能化的GaInZnN和GaInAgN中的锌和银原子在能量吸附机制的状态下对接纳电子具有更有效的灵敏度。此外,GaInAgN在某些需要太阳能电池储能的高频应用中具有潜在的优势。银相对于氮化铟镓的优势包括其更高的电子和空穴迁移率,允许银掺杂器件在比硅和锌掺杂器件更高的频率下工作。事实上,可以观察到掺杂GaInZnN和GaInAgN的异质团簇可能会改善太阳能电池中GaInN的储能能力。
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引用次数: 0
The Gas-Sensing Properties Dependence of MnO–Mn2O3–MnO2 Systems on the Surface Structure and Chemical Composition at Multistage Isothermal Treatment 多级等温处理中MnO-Mn2O3-MnO2体系气敏性能对表面结构和化学成分的影响
IF 0.8 4区 材料科学 Q3 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2025-09-26 DOI: 10.1134/S2070205125700364
D. V. Sokolov, S. N. Nesov, Yu. A. Stenkin, V. V. Bolotov, K. E. Ivlev

Nonstoichiometric manganese oxide (MnO2–x) layers with different ratios of MnO2, Mn2O3, and MnO were prepared by step isothermal annealing at 850°C in 20 min points. A gradual change in surface morphology and crystal structure from bixbyite to hausmannite with increasing annealing time from 5 to 65 min is shown. The manganese oxides layers demonstrated p-type conductivity due to the presence of hydroxyl groups, which was confirmed by XPS spectra. According to the gas sensing study, all the obtained layers had H2S-selectivity at 200°C among other gases: nitrogen dioxide, ammonia, and vapors of phenol, acetonitrile, and formaldehyde. At the 2nd and 3–4th annealing cycles, MnO4 and Mn2O3 oxides predominated on the surface, respectively. Between these transitions, the response to hydrogen sulfide increased at least 2 times. The maximum response to 800 ppm hydrogen sulfide was found after 3rd isothermal treatment and averaged 94%.

在850℃、20 min的温度下,采用等温逐步退火的方法制备了MnO2、Mn2O3和MnO配比不同的非化学计量氧化锰(MnO2 - x)层。随着退火时间从5 ~ 65 min的增加,表面形貌和晶体结构逐渐由bixbyite变为hausmanite。由于羟基的存在,锰氧化物层表现出p型电导率,XPS光谱证实了这一点。根据气体传感研究,所有获得的层在200°C时对其他气体(二氧化氮,氨,苯酚,乙腈和甲醛蒸气)具有h2s选择性。在第2次和第3 - 4次退火循环中,MnO4和Mn2O3氧化物分别在表面占主导地位。在这些转变之间,对硫化氢的反应至少增加了2倍。当硫化氢浓度为800 ppm时,第三次等温处理达到最大响应,平均为94%。
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引用次数: 0
Chromium-Driven Microstructural Evolution and Mechanical Property Enhancement in Forged Low-Alloy Steels 铬驱动锻造低合金钢组织演变及力学性能增强
IF 0.8 4区 材料科学 Q3 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2025-09-26 DOI: 10.1134/S2070205125700297
Wang Chengsong, Wu Xuefeng, Song Tao, Xu Fangquan, Zhang Shizheng, Ji Xiang

To meet the lightweight requirement of large hydraulic cylinder barrels and piston rods, precise control of Cr content in low alloy steel was carried out. Material structure and comprehensive mechanical properties were analyzed using EBSD, XRD, SEM, EDS, etc. The results showed that an increase in Cr content refines the grain size of ferrite and pearlite, reduces the precipitation of inclusions like MnS, increases the precipitation of Cr23C6, induces grain orientation changes, and elevates the proportion of low-angle grain boundaries. The Cr contents of 0.0312, 0.111, and 0.22% correspond to the yield strengths of 303.56, 324.32, and 346.69 MPa, and the tensile strengths are 496.03, 536.993, and 595.238 MPa, with hardness values of 175.32, 186.31, and 201.95 HV, and scratch widths of 531, 518, and 506 µm respectively.

为满足大型液压缸筒和活塞杆的轻量化要求,对低合金钢中Cr含量进行了精确控制。采用EBSD、XRD、SEM、EDS等分析了材料的结构和综合力学性能。结果表明:Cr含量的增加细化了铁素体和珠光体的晶粒尺寸,减少了MnS等夹杂物的析出,增加了Cr23C6的析出,诱导了晶粒取向的变化,提高了低角度晶界的比例;Cr含量分别为0.0312、0.111和0.22%,屈服强度分别为303.56、324.32和346.69 MPa,抗拉强度分别为496.03、536.993和595.238 MPa,硬度值分别为175.32、186.31和201.95 HV,划痕宽度分别为531、518和506µm。
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引用次数: 0
Investigation of the Influence of SiO2 Nanoparticles on Tribological Performance of Conventional Lube Oil on AISI 52100 Surfaces SiO2纳米颗粒对AISI 52100表面常规润滑油摩擦学性能影响的研究
IF 0.8 4区 材料科学 Q3 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2025-09-26 DOI: 10.1134/S2070205125700157
Anoop Pratap Singh, Ravi Kumar Dwivedi, Amit Suhane, Vikas Shende, Prem Kumar Chaurasiya

AISI 52100, commonly referred to as bearing steel, is widely utilized in various applications where conventional lubricant oils are applied over its surface. This study delves into examining how the addition of SiO2 nanoparticles influences the tribological performance of conventional lubricating oil on AISI 52100 surfaces. The tribological behavior of the nano-lubricants is assessed using a four-ball tester. Experimental results reveal a notable impact of SiO2 nanoparticles in reducing the coefficient of friction (COF) and wear scar diameter (WSD) by 48.31 and 23.48%, respectively, thereby enhancing the overall tribological performance of the lubricant on AISI 52100 surfaces. These findings highlight the promising potential of integrating nanoparticles into conventional lubricating oils for advanced tribological applications.

AISI 52100,通常被称为轴承钢,被广泛应用于各种应用中,其中常规润滑油应用于其表面。本研究深入研究了SiO2纳米颗粒的添加如何影响传统润滑油在AISI 52100表面的摩擦学性能。纳米润滑剂的摩擦学性能使用四球测试仪进行评估。实验结果表明,SiO2纳米颗粒对AISI 52100表面的摩擦系数(COF)和磨损疤痕直径(WSD)分别降低48.31%和23.48%,从而提高了润滑油的整体摩擦学性能。这些发现强调了将纳米颗粒整合到传统润滑油中用于高级摩擦学应用的巨大潜力。
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引用次数: 0
Preparation and Performance Study of Transparent Fluorine-Free Hydrophobic Coating 透明无氟疏水涂料的制备及性能研究
IF 0.8 4区 材料科学 Q3 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2025-09-26 DOI: 10.1134/S2070205125700285
Jiefang Li, Que Kong, Rong Li, Change Zhou, Dan Zhang, Zhiguang Li

In recent years, transparent anti-fouling coatings have attracted significant attention due to their potential applications in various fields. However, the development of multifunctional transparent anti-fouling coatings that meet practical requirements without compromising their properties remains a major challenge. This paper presents an innovative approach to address this issue by combining self-cleaning and durability through the incorporation of specific functional materials. Polydimethylsiloxane (PDMS) and methyl o-aminobenzoate (MA) were introduced to achieve these desired properties, respectively. Additionally, bisphenol A diglycidyl ether (BADGE) and 1,3-bis(3-aminopropyl)tetramethyldisiloxane (TMDS) were employed as coating substrates to enhance the mechanical strength of the coating. The structural composition, elemental analysis, and surface morphology of the coatings were thoroughly characterized using advanced techniques. The hydrophobicity, optical transparency, self-cleaning ability, and durability of the coatings were extensively evaluated. Experimental results demonstrated that the developed fluorine-free transparent hydrophobic coating exhibited excellent performance across multiple criteria: it showed outstanding hydrophobicity and transparency, superior self-cleaning capability, exceptional resistance to wear, water shock, and strong acid and alkali properties.

近年来,透明防污涂料因其在各个领域的潜在应用前景而备受关注。然而,开发既满足实际要求又不影响其性能的多功能透明防污涂料仍然是一个重大挑战。本文提出了一种创新的方法,通过结合特定功能材料的自清洁和耐用性来解决这一问题。聚二甲基硅氧烷(PDMS)和邻氨基苯甲酸甲酯(MA)分别被引入以达到这些期望的性能。采用双酚A二甘油酯醚(BADGE)和1,3-双(3-氨基丙基)四甲基二硅氧烷(TMDS)作为涂层基材,提高涂层的机械强度。采用先进的技术对涂层的结构组成、元素分析和表面形貌进行了全面表征。对涂层的疏水性、光学透明度、自清洁能力和耐久性进行了广泛的评价。实验结果表明,所研制的无氟透明疏水涂层具有优异的疏水性和透明度、优异的自清洁能力、优异的耐磨损、耐水冲击和强酸碱性能。
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引用次数: 0
Impact of Surface Modification and Size of Detonation Nanodiamond and Its Agglomerates on Embryonic Stage of Danio rerio (Zebrafish) and Madin-Darby Canine Kidney and Vero Cell Cultures 爆轰纳米金刚石及其团聚体的表面修饰和大小对斑马鱼和Madin-Darby犬肾和Vero细胞胚胎期培养的影响
IF 0.8 4区 材料科学 Q3 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2025-09-26 DOI: 10.1134/S2070205125700352
A. Isakova, E. Abkhalimov, L. Demina, B. Spitsyn, D. Yarykin, T. Krivenko, E. Krysanov, N. Abramenko, M. Mezentcheva, I. Suetina, A. Indenbom, V. Ivanova

In the use of materials containing nanodiamonds, particles and their agglomerates can enter the environment and affect the development of cells of living organisms. Therefore, it was interesting to evaluate the influence of surface modification of detonation nanodiamonds on their interaction with biological objects. The detonation nanodiamonds were graphitised, chlorinated and aminated, and thoroughly investigated. The application of a complex of research methods of scanning electron microscopy SEM + EDX, IR spectroscopy, dynamic light scattering, X-ray diffractometry (XRD) allowed to reveal the peculiarities of physical chemistry of DND surface. It was found that during chlorination of DND the concentration of chlorine atoms increased from 0.05 to 6.60 wt %. Differences in the agglomeration of particles in water medium were found for the original and modified samples. The study of biological properties revealed the following. It was determined by the MTT method that DND-Cl had the most negative effect on Vero cell culture and DND-NH2 had the least negative effect on Vero cell culture. At DND-NH2 concentrations of 0.01 mg/mL and below, up to 75% of MDCK cells did not lose their functionality and were able to reproduce influenza A/Moscow/212/2014(H3N2) virus, and the virus titre after leaving the cells ranged from 16 to 64 HA. The range of effects of different concentrations of modified DND on the structure of Danio rerio fish embryos was revealed.

在使用含有纳米金刚石的材料时,颗粒及其团聚体可以进入环境并影响生物体细胞的发育。因此,评价爆轰纳米金刚石的表面改性对其与生物物体相互作用的影响是很有意义的。对爆轰纳米金刚石进行了石墨化、氯化和胺化,并进行了深入的研究。应用扫描电镜(SEM + EDX)、红外光谱(IR)、动态光散射(dynamic light scattering)、x射线衍射(XRD)等综合研究方法揭示了DND表面的物理化学特性。结果表明,在DND的氯化过程中,氯原子浓度从0.05 wt %增加到6.60 wt %。在水介质中发现了原始样品和改性样品颗粒团聚的差异。对生物特性的研究揭示了以下几点。MTT法测定DND-Cl对Vero细胞培养的负面影响最大,DND-NH2对Vero细胞培养的负面影响最小。在DND-NH2浓度为0.01 mg/mL及以下时,高达75%的MDCK细胞没有失去功能,并能够繁殖甲型流感/莫斯科/212/2014(H3N2)病毒,病毒离开细胞后的滴度在16至64 HA之间。揭示了不同浓度的改性DND对达尼罗鱼胚胎结构的影响范围。
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引用次数: 0
The Correlation between Soda’s Concentration Variation and Annealing Temperatures, Physical and Electrochemical Properties of Oxide Copper Thin Films Processed by Chemical Immersion 化学浸泡氧化铜薄膜的退火温度、物理和电化学性能与钠浓度变化的关系
IF 0.8 4区 材料科学 Q3 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2025-09-26 DOI: 10.1134/S2070205125700303
Youcef Aouabdia, Nadjah Sobti, Leila Amiour, Mouloud Laidoudi

In this work, we have studied basically, the effect of the variation of the NaOH soda concentration, the influence of annealing temperature variation on the structural, morphological and electrochemical properties of copper oxide obtained by chemical immersion. Initially, we have obtained the nanostructures of copper oxide by chemical immersion into the electrolytes at room temperature with different concentration of NaOH: C1 (2.5 M) and C2 (0.9 M) followed by heat treatments at various temperatures. The main results were obtained by following technics X-ray diffraction (XRD), Raman spectroscopy and scanning electron microscopy (SEM) coupled with an energy-dispersive spectroscopy (EDS) analyzer, this study have shown that the decrease of NaOH concentration decreases the necessary temperature to obtain the Cu2O oxide. The increase of annealing temperature for the two studied electrolytes C1 and C2 influences the crystallinity of obtained layers as well as their microstructures. The current density responses revealed good dark current density values under the most basic conditions. The best value (58.24 mA/cm2) found from the nanostructures which obtained after immersion in the electrolyte C1 followed by treatment at 650°C for 1 h (58.24 mA/cm2) is due to the good crystallinity and to the crystallite size obtained after this annealing (DCuO = 34.08 nm and ({{D}_{{{text{C}}{{{text{u}}}_{{text{2}}}}{text{O}}}}}) = 31.04 nm). The good result of current density has also obtained from the samples immersed in C1 then annealed at 180°C for 1 h (43.76 mA/cm2) and at 250°C for 1 h (37.87 mA/cm2) where the CuO layer is solely appeared after these annealing.

在本工作中,我们基本研究了氢氧化钠浓度变化的影响,退火温度的变化对化学浸泡得到的氧化铜的结构、形态和电化学性能的影响。首先,我们在室温下用不同浓度的NaOH: C1 (2.5 M)和C2 (0.9 M)浸泡在电解液中,然后在不同温度下进行热处理,得到了氧化铜的纳米结构。通过x射线衍射(XRD)、拉曼光谱(Raman)和扫描电镜(SEM)结合能谱分析仪(EDS)等技术得到了主要结果。研究表明,NaOH浓度的降低降低了生成氧化Cu2O所需的温度。两种电解质C1和C2的退火温度的升高会影响所得层的结晶度和微观结构。在最基本的条件下,电流密度响应显示出良好的暗电流密度值。在电解液C1中浸泡1小时(58.24 mA/cm2)后得到的纳米结构的最佳值(58.24 mA/cm2)是由于良好的结晶度和退火后得到的晶粒尺寸(DCuO = 34.08 nm和({{D}_{{{text{C}}{{{text{u}}}_{{text{2}}}}{text{O}}}}}) = 31.04 nm)。样品浸在C1中,然后在180°C退火1小时(43.76 mA/cm2)和250°C退火1小时(37.87 mA/cm2)也获得了良好的电流密度结果,退火后CuO层只出现。
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引用次数: 0
Viscose Fiber-Based Yarns for Aroma Enhancement 用于芳香增强的粘胶纤维基纱线
IF 0.8 4区 材料科学 Q3 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2025-09-26 DOI: 10.1134/S2070205125700327
Hongling Hao, Yi-Fan Bu, Li Jiang, Chengyu He, Zexing Zhu, Yun Wu, Dan Zhang, Jiehui Li

Viscose fiber, a regenerated cellulose material, has attracted significant attention for its potential in adsorption applications due to its tunable hydrophilicity, adsorption capacity, and mechanical properties. This study systematically characterizes six different yarns’ composition, physical properties, and adsorption capabilities and investigates the structure-property relationships. It confirmed the fibers’ composition and revealed distinct hydrophilic-hydrophobic variations. Mechanical testing showed 50% strength reduction in wet states compared to dry states due to water-induced disruption of hydrogen bonding. The adsorption behaviors of farnesol, a model of flavor molecule, were governed by the initial rapid surface attachment via hydrogen bonding and van der Waals forces, followed by slower intra-fiber diffusion through the amorphous regions. Temperature-dependent studies (25–45°C) demonstrated a transition from multilayer adsorption (Freundlich model) to monolayer coverage (Langmuir model) at elevated temperatures, with thermodynamic analysis confirming the endothermic nature of the process. The adsorption follows the pseudo-second-order kinetics, indicating chemisorption-dominated adsorption. These findings elucidate the fundamental mechanisms underlying viscose fiber performance and provide a scientific basis for designing advanced cellulose-based functional materials.

粘胶纤维是一种再生纤维素材料,由于其具有可调节的亲水性、吸附能力和力学性能,在吸附方面具有潜在的应用前景。本研究系统地表征了六种不同纱线的组成、物理性能和吸附性能,并探讨了结构-性能关系。它证实了纤维的组成,并揭示了明显的亲疏水变化。机械测试表明,由于水引起的氢键破坏,在潮湿状态下强度比干燥状态降低50%。作为风味分子的一种模型,法尼醇的吸附行为是由最初通过氢键和范德华力的快速表面附着决定的,随后是通过非晶区缓慢的纤维内扩散。温度相关研究(25-45°C)证明了在高温下从多层吸附(Freundlich模型)到单层覆盖(Langmuir模型)的转变,热力学分析证实了该过程的吸热性质。吸附遵循准二级动力学,表明化学吸附为主。这些发现阐明了粘胶纤维性能的基本机制,为设计先进的纤维素基功能材料提供了科学依据。
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引用次数: 0
Study on the Process of Chromium-Free Chemical Conversion Coating of 7075 Aluminum Alloy 7075铝合金无铬化学转化涂层工艺研究
IF 0.8 4区 材料科学 Q3 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2025-09-26 DOI: 10.1134/S2070205125700315
Wang Liliang, Jia Yuxin, Luo Yuanqian, Zhu Zhiyong

To replace the traditional Alodine chemical conversion coating on aircraft, this paper uses potassium fluotitanate and potassium fluorozirconate as main salts, potassium permanganate as an oxidizing agent and coloring agent, acrylic acid as a complexing agent, and magnesium sulfate as a promoter to prepare a chromium-free environmentally friendly chemical conversion coating on 7075 aluminum alloy. Methods such as drop test, electrochemical analysis, electron microscopy, and elemental analysis were used to determine the optimal film-forming formula and process conditions through single-factor experiments and orthogonal experiments: 6 g/L K2TiF6, 6 g/L K2ZrF6, 4 g/L KMnO4, 10 mL/L acrylic acid, 2 g/L MgSO4; pH 3.7, temperature 35°C, film formation time 6 min. The resulting conversion film is golden yellow, with significantly improved corrosion resistance. This paper also adopts a chromium-free pre-clean instead of the traditional triacid deoxidation pre-clean, achieving chromium-free throughout the entire production process. This has significant guiding implications for future practices in environmental protection in aircraft surface treatment processes.

为了取代飞机上传统的Alodine化学转化涂料,本文以氟钛酸钾和氟锆酸钾为主盐,高锰酸钾为氧化剂和着色剂,丙烯酸为络合剂,硫酸镁为促进剂,在7075铝合金上制备了无铬环保化学转化涂料。采用跌落试验、电化学分析、电镜、元素分析等方法,通过单因素实验和正交实验确定最佳成膜配方和工艺条件:6 g/L K2TiF6、6 g/L K2ZrF6、4 g/L KMnO4、10 mL/L丙烯酸、2 g/L MgSO4;pH 3.7,温度35℃,成膜时间6 min。所得转化膜呈金黄色,耐蚀性显著提高。本文还采用无铬预清洗代替传统的三酸脱氧预清洗,实现了整个生产过程的无铬。这对未来飞机表面处理过程中环境保护的实践具有重要的指导意义。
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引用次数: 0
期刊
Protection of Metals and Physical Chemistry of Surfaces
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